Mixing device for dielectric ceramic powder
The mixing cylinder is driven to rotate by a support base, a drive motor, and a rotating gear system. A stirring body and stirring teeth are set inside the cylinder, which solves the problem of uneven mixing of medium ceramic powder and achieves a more efficient mixing effect.
Patent Information
- Application Number
- CN202422616124.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-10-29
AI Technical Summary
Existing media ceramic powder mixing devices are prone to problems of insufficient and uneven mixing during the mixing process, which affects the quality of media ceramic raw materials.
The system employs a support base, a drive motor, a first rotating gear, a second rotating gear, and a mixing assembly. The drive motor drives the mixing cylinder and the rotating gear ring to mesh, thereby rotating the mixing cylinder. A stirring body and stirring teeth are installed inside the cylinder to ensure thorough mixing of the media ceramic powder and the liquid.
This method achieves thorough mixing of the dielectric ceramic powder and liquid, improving the uniformity and quality of the mixture.
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Figure CN223573451U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of mixing equipment, in particular to a medium ceramic powder mixing device. BACKGROUND
[0002] The medium ceramic material is a kind of dielectric ceramic material, which has good electrical insulation performance and unique dielectric properties. It is mainly used in the fields of electronic information and electrical engineering, especially in capacitors, sensors, filters, duplexers, couplers, bridges, low-temperature co-fired ceramic substrates, chip electronic packaging and other high-frequency, high-capacitance, low-loss devices and microsystems.
[0003] The medium ceramic powder mixing device can uniformly mix ceramic powders of different components during the ceramic manufacturing process. In the mixing process, an appropriate amount of liquid (such as water or organic solvent) is added to improve the uniformity of mixing, and a material with suitable viscosity is added to improve the quality of the final product. However, the existing mixing device is prone to insufficient and uneven mixing during the mixing process, which affects the mixing effect of the medium ceramic raw material. CONTENT OF THE INVENTION
[0004] To solve the above technical problems, the present application provides a medium ceramic powder mixing device, which comprises a support seat, a drive motor installed on the top of the support seat, and the drive motor has a drive shaft, a first rotating gear fixed to the drive shaft, a second rotating gear movably arranged on the top of the support seat, and a mixing assembly arranged between the first rotating gear and the second rotating gear along the width direction of the support seat. The mixing assembly comprises a mixing cylinder comprising a cylinder body and a sealing cover, one end of the cylinder body is movably connected to the top of the support seat, the surface of the cylinder body is provided with a material port for feeding or discharging, and the sealing cover can close the material port. A rotating gear ring is arranged around the surface of the cylinder body and fixed to the surface of the cylinder body, and also engages with the first rotating gear and the second rotating gear. When the drive motor works, the mixing cylinder can be driven to rotate by the first rotating gear and the second rotating gear.
[0005] In some embodiments of the present application, the mixing cylinder further comprises a stirring body arranged inside the cylinder body along the length direction of the cylinder body, and the two ends of the stirring body are movably connected to the side wall of the cylinder body.
[0006] In some embodiments of this application, the stirring body includes: a movable shaft having a first end and a second end that are far apart from each other, the first end of the movable shaft being movably connected to one side wall of the cylinder, and the second end of the movable shaft being movably connected to another side wall of the cylinder; two connecting wheels, one of which is disposed near the first end of the movable shaft, and the other of which is disposed near the second end of the movable shaft; and a stirring rod, having multiple stirring rods disposed between the two connecting wheels and parallel to each other.
[0007] In some embodiments of this application, the connecting wheel has a plurality of connecting arms that are evenly distributed circumferentially along the movable axis; each connecting arm is connected to at least two of the stirring rods.
[0008] In some embodiments of this application, the inner wall of the cylinder has a plurality of stirring teeth in the circumferential direction.
[0009] In some embodiments of this application, the mixing cylinder further includes a rotating shaft disposed at one end of the cylinder body; the mixing device for the dielectric ceramic powder further includes a support assembly movably connected to the rotating shaft; wherein the support assembly includes: a support frame fixed to the top of the support base; a first engaging member installed on the top of the support frame, the first engaging member having a first engaging groove adapted to the rotating shaft; a second engaging member disposed opposite to the first engaging member and also detachable from the first engaging member; the second engaging member having a second engaging groove adapted to the rotating shaft, the second engaging groove and the first engaging groove forming a rotating hole, such that the rotating shaft can be inserted into the rotating hole.
[0010] In some embodiments of this application, the mixing device for the dielectric ceramic powder further includes a first gear mounting member installed on the top of the support base, the drive shaft passing through the first gear mounting member and being movably connected to the first gear mounting member, and the first rotating gear being located between the first gear mounting member and the drive motor.
[0011] In some embodiments of this application, the mixing device for the dielectric ceramic powder further includes a second gear mounting member installed on the top of the support base. The second gear mounting member is U-shaped, and the second rotating gear is mounted on the second gear mounting member.
[0012] In some embodiments of this application, the mixing device for the dielectric ceramic powder further includes a collection box for collecting the mixed dielectric ceramic powder.
[0013] In some embodiments of this application, the support base includes a support body and a plurality of support feet disposed at the bottom of the support body.
[0014] The beneficial effects of this application are as follows: This utility model discloses a mixing device for dielectric ceramic powder, including a support base, a drive motor, a first rotating gear, a second rotating gear, and a mixing component. The drive motor is installed on the top of the support base and has a drive shaft. The first rotating gear is fixed to the drive shaft. The second rotating gear is movably disposed on the top of the support base. The mixing component is disposed between the first and second rotating gears along the width direction of the support base. The mixing component includes a mixing cylinder and a rotating gear ring. The mixing cylinder includes a cylinder body and a sealing cap. The surface of the cylinder body is provided with a material inlet for feeding or discharging material. The sealing cap can close the material inlet. The rotating gear ring is sleeved around the circumference of the cylinder body and fixed to the surface of the cylinder body. It also meshes with the first and second rotating gears. When the drive motor is working, it can drive the mixing cylinder to rotate through the first and second rotating gears, so that the dielectric ceramic powder and liquid in the mixing cylinder are fully mixed. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of the application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort, wherein:
[0016] Figure 1 This is a perspective view of the mixing device for media ceramic powder of this utility model;
[0017] Figure 2 This is a perspective view of the support component in the mixing device for dielectric ceramic powder of this utility model;
[0018] Figure 3 This is a cross-sectional view of the mixing cylinder in the mixing device for media ceramic powder of this utility model;
[0019] Figure 4 This is a three-dimensional view of the stirring body in the mixing device for media ceramic powder of this utility model. Detailed Implementation
[0020] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other alternative implementation methods obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0021] like Figures 1 to 4As shown, in one embodiment of a mixing device for dielectric ceramic powder, the mixing device includes a support base 10, a drive motor 20, a first rotating gear 30, a second rotating gear 50, and a mixing assembly 40. The drive motor 20 is mounted on the top of the support base 10 and has a drive shaft. The first rotating gear 30 is fixed to the drive shaft and can be driven to rotate by the drive motor 20. The second rotating gear 50 is movably disposed on the top of the support base 10. The mixing assembly 40 is disposed between the first rotating gear 30 and the second rotating gear 50 along the width direction of the support base 10, and the mixing assembly 40 includes a mixing cylinder 41 and a rotating gear ring. 42, wherein the mixing cylinder 41 includes a cylinder body 411 and a sealing cover 412. The surface of the cylinder body 411 is provided with a feed port 4111, which is used to feed the medium ceramic powder and liquid (such as water or organic solvent) into the cylinder body 411 and to remove the medium ceramic powder and liquid from the feed port 4111 after they are mixed. The sealing cover 412 can close the feed port 4111. One end of the cylinder body 411 is movably connected to the top of the support base 10. In the direction away from this end of the cylinder body 411, the rotating gear ring 42 is sleeved around the circumference of the cylinder body 411 and fixed to the surface of the cylinder body 411, and also meshes with the first rotating gear 30 and the second rotating gear 50.
[0022] In this embodiment, after different types of media ceramic powder and liquid (water or organic solvent) are put into the cylinder 411 through the feed port 4111, the feed port 4111 is sealed by the sealing cap 412 to prevent leakage; the drive motor 20 is started and drives the first rotating gear 30 to rotate. Since the first rotating gear 30, the rotating gear ring 42 and the second rotating gear 50 mesh with each other, the rotating gear ring 42 drives the mixing cylinder 41 to rotate coaxially, and the different types of media ceramic powder and liquid in the mixing cylinder 41 are fully mixed during the rotation.
[0023] like Figure 2 As shown, in order to improve the stability of the first rotating gear 30, the mixing device for the dielectric ceramic powder also includes a first gear mounting member 60 installed on the top of the support base 10. The drive shaft passes through the first gear mounting member 60 and is movably connected to the first gear mounting member 60. The first rotating gear 30 is located between the first gear mounting member 60 and the drive motor 20, so that both ends of the first rotating gear 30 are supported.
[0024] like Figure 1 As shown, in order to install the second rotating gear 50, the mixing device for the medium ceramic powder also includes a second gear mounting member 70 installed on the top of the support base 10. The second gear mounting member 70 is U-shaped, and the second rotating gear 50 is installed on the second gear mounting member 70. The two ends of the second rotating gear 50 are movably connected to the second gear mounting member 70.
[0025] In this embodiment, the support base 10 includes a support body 11 and a plurality of support feet 12 disposed at the bottom of the support body 11. The support body 11 has a plate-like structure and its top surface is flat. The aforementioned drive motor 20, first rotating gear 30, second rotating gear 50 and mixing component 40 are all mounted on the top surface of the support body 11.
[0026] Furthermore, in combination Figure 3 and Figure 4 In order to improve the mixing efficiency of different types of ceramic powder and liquid, in this embodiment, the mixing cylinder 41 also includes a stirring body 413. The stirring body 413 is disposed inside the cylinder 411 along the length direction of the cylinder 411, and the two ends of the stirring body 413 are movably connected to the side wall of the cylinder 411.
[0027] Specifically, in Figure 4 In this embodiment, the mixing body 413 includes a movable shaft 4131, two connecting wheels 4132, and multiple stirring rods 4134. The movable shaft 4131 has a first end and a second end that are far apart from each other. The first end of the movable shaft 4131 is movably connected to one side wall of the cylinder 411, and the second end of the movable shaft 4131 is movably connected to the other side wall of the cylinder 411. One connecting wheel 4132 is located near the first end of the movable shaft 4131, and the other connecting wheel 4132 is located near the second end of the movable shaft 4131. Multiple stirring rods 4134 are arranged between the two connecting wheels 4132 and are parallel to each other. Preferably, the connecting wheel 4132 has multiple connecting arms 4133, which are evenly distributed around the circumference of the movable shaft 4131. Each connecting arm 4133 is connected to at least two stirring rods 4134. In this embodiment, during the rotation of the mixing cylinder 41, the stirring rods 4134 can fully stir the media ceramic powder and liquid, improving the mixing efficiency of the media ceramic powder and liquid.
[0028] In some other embodiments, the stirring body 413 includes a movable shaft 4131 and stirring parts. The first end of the movable shaft 4131 is movably connected to one side wall of the cylinder 411, and the second end of the movable shaft 4131 is movably connected to another side wall of the cylinder 411. There are multiple stirring parts, which are fixed perpendicularly to the surface of the movable shaft 4131 along the length direction of the movable shaft 4131. During the rotation of the mixing cylinder 41, the stirring parts can fully stir the medium ceramic powder and liquid, thereby improving the mixing efficiency of the medium ceramic powder and liquid.
[0029] Preferred, such as Figure 3As shown, in order to further improve the mixing efficiency of the dielectric ceramic powder and the liquid, the inner wall of the cylinder 411 has multiple stirring teeth 414 in the circumferential direction. During the rotation of the mixing cylinder 41, the dielectric ceramic powder comes into contact with the stirring teeth 414, and the stirring teeth 414 can stir and mix the dielectric ceramic powder and the liquid, thereby improving the mixing efficiency.
[0030] Furthermore, such as Figure 2 As shown, in order to provide support for the end of the mixing cylinder 41 that is away from the rotating gear ring 42 during rotation, the mixing cylinder 41 also includes a rotating shaft 4112 disposed at one end of the cylinder body 411; the mixing device for the dielectric ceramic powder also includes a support assembly 90 that is movably connected to the rotating shaft 4112; on the one hand, the support assembly 90 can support the rotating shaft 4112; on the other hand, after the dielectric ceramic powder and liquid are mixed, the rotating shaft 4112 of the mixing cylinder 41 can be released from the restriction of the support assembly 90, making it convenient for the mixing cylinder 41 to remove the dielectric ceramic powder.
[0031] Specifically, in Figure 2 In the support assembly 90, there are a support frame 91, a first engaging member 92, and a second engaging member 93. The support frame 91 has a gate-shaped structure and is fixed to the top of the support base 10. The first engaging member 92 is installed on the top of the support frame 91 and has a first slot (not shown) adapted to the rotating shaft 4112. The cross-sectional shape of the first slot is semi-circular. The second engaging member 93 is disposed opposite to the first engaging member 92 and is detachable from it. The second engaging member 93 has a second slot (not shown) adapted to the rotating shaft 4112 and has a semi-circular cross-sectional shape. The second slot and the first slot can form a rotating hole, allowing the rotating shaft 4112 to pass through the rotating hole. When the mixing cylinder 41 rotates, the rotating shaft 4112 rotates coaxially with the rotating hole. Preferably, a bearing is provided between the rotating hole and the rotating shaft 4112 to further facilitate the rotation of the rotating shaft 4112.
[0032] In addition, the second locking member 93 is fixed to the top of the first locking member 92 by a threaded connection. When disassembling the mixing cylinder 41, the second locking member 93 and the first locking member 92 are separated, so that the rotating shaft 4112 of the mixing cylinder 41 can be freed from the restriction of the rotating hole. When installing the mixing cylinder 41, the second locking member 93 and the first locking member 92 are connected and fixed.
[0033] Furthermore, such as Figure 1 As shown, to facilitate the collection and storage of the mixed dielectric ceramic powder, the mixing device for the dielectric ceramic powder also includes a collection box 80, which is used to collect the mixed dielectric ceramic powder. Preferably, the collection box 80 is located between the top of the support base 10 and the mixing cylinder 41, and can be pulled out from one side of the support frame 91.
[0034] Finally, it should be noted that if any directional indication (such as up, down, left, right, front, back, etc.) is involved in the embodiments of this application, the directional indication is only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indication will also change accordingly.
[0035] Furthermore, if the embodiments of this application involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, features defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions of various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. If the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed in this application.
[0036] The above are merely embodiments of this application and do not limit the scope of this patent application. Any equivalent structural or procedural changes made using the content of this application's specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the scope of patent protection of this application.
Claims
1. A mixing device for dielectric ceramic powder, characterized in that, include: Support base; A drive motor is mounted on the top of the support base and has a drive shaft; The first rotating gear is fixed to the drive shaft; The second rotating gear is movably mounted on the top of the support base; A mixing assembly is disposed between the first rotating gear and the second rotating gear along the width direction of the support base, the mixing assembly comprising: A mixing cylinder, comprising a cylinder body and a sealing cap, wherein one end of the cylinder body is movably connected to the top of the support base; a material inlet is provided on the surface of the cylinder body for feeding or discharging material, and the sealing cap can close the material inlet; A rotating gear ring is sleeved around the circumference of the cylinder and fixed to the surface of the cylinder, and also meshes with the first rotating gear and the second rotating gear. When the drive motor is working, the mixing cylinder can be driven to rotate through the first rotating gear and the second rotating gear.
2. The mixing device for dielectric ceramic powder according to claim 1, characterized in that, The mixing cylinder also includes a stirring body, which is disposed inside the cylinder along the length of the cylinder, and the two ends of the stirring body are movably connected to the side wall of the cylinder.
3. The mixing device for dielectric ceramic powder according to claim 2, characterized in that, The stirring element includes: A movable shaft has a first end and a second end that are far apart from each other. The first end of the movable shaft is movably connected to one side wall of the cylinder, and the second end of the movable shaft is movably connected to the other side wall of the cylinder. Two connecting wheels, one of which is located near the first end of the movable shaft, and the other connecting wheel is located near the second end of the movable shaft; A stirring rod, having multiple stirring rods, is disposed between the two connecting wheels and is parallel to each other.
4. The mixing device for dielectric ceramic powder according to claim 3, characterized in that, The connecting wheel has multiple connecting arms that are evenly distributed circumferentially along the movable axis; each connecting arm is connected to at least two of the stirring rods.
5. The mixing apparatus for dielectric ceramic powder according to any one of claims 1 to 4, characterized in that, The inner wall of the cylinder has multiple stirring teeth in the circumferential direction.
6. The mixing device for dielectric ceramic powder according to claim 5, characterized in that, The mixing cylinder further includes a rotating shaft disposed at one end of the cylinder body; the mixing device for the dielectric ceramic powder further includes a support assembly movably connected to the rotating shaft; wherein, the support assembly includes: A support frame is fixed to the top of the support base; A first engaging component is mounted on the top of the support frame and has a first engaging groove adapted to the rotating shaft. The second engaging member is disposed opposite to the first engaging member and is also detachable from the first engaging member; the second engaging member has a second slot adapted to the rotating shaft, and the second slot and the first slot can form a rotating hole, so that the rotating shaft can be inserted into the rotating hole.
7. The mixing device for dielectric ceramic powder according to claim 6, characterized in that, The mixing device for the medium ceramic powder further includes a first gear mounting component installed on the top of the support base, the drive shaft passing through the first gear mounting component and being movably connected to the first gear mounting component, and the first rotating gear being located between the first gear mounting component and the drive motor.
8. The mixing device for dielectric ceramic powder according to claim 6, characterized in that, The mixing device for the medium ceramic powder also includes a second gear mounting component installed on the top of the support base. The second gear mounting component is U-shaped, and the second rotating gear is mounted on the second gear mounting component.
9. The mixing device for dielectric ceramic powder according to claim 6, characterized in that, The mixing device for the dielectric ceramic powder also includes a collection box for collecting the mixed dielectric ceramic powder.
10. The mixing device for dielectric ceramic powder according to claim 6, characterized in that, The support base includes a support body and a plurality of support feet disposed at the bottom of the support body.