Single-tooth quenching inductor
By designing lifting and adjusting components, the position and height of the cooling water box and the quenching inductor body can be flexibly adjusted, solving the problem of insufficient quenching flexibility caused by fixed cooling water pipes in the existing technology, and improving quenching efficiency and equipment adaptability.
Patent Information
- Application Number
- CN202423289562.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-31
AI Technical Summary
The existing single-tooth quenching inductor has a fixed cooling water pipe design that cannot be flexibly adjusted, resulting in insufficient flexibility and adaptability in the quenching process, making it difficult to adapt to different workpiece sizes, shapes, and quenching requirements.
By employing lifting and adjusting components, and through the cooperation of electric push rods and threaded rods, the position and height of the cooling water box and the quenching inductor body can be flexibly adjusted to meet the needs of different workpieces.
It improves the cooling efficiency of the quenching process and the versatility of the equipment, enhances the adaptability to different workpieces, and improves production efficiency and flexibility.
Smart Images

Figure CN223576533U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to quenching inductor technical field especially relates to a single tooth quenching inductor. BACKGROUND
[0002] The main role of single tooth quenching inductor is to heat single tooth of gear or other workpieces through electromagnetic induction principle, then rapidly cool to realize quenching, thereby enhancing hardness and wear resistance of tooth, the promotion of hardness makes gear better bear contact pressure between tooth surfaces in mechanical transmission process, reduces wear and deformation of tooth surface, thereby improves service life and reliability of gear, and the improvement of hardness directly brings the enhancement of wear resistance, tooth after quenching can effectively resist friction and wear between other components (such as gear), reduces material loss.
[0003] Single tooth quenching inductor is cooled to inductor coil and base through installed cooling water pipe, ensures stability and durability of inductor in working process, also helps to control temperature in quenching process, thereby improves quenching effect, currently the design of single tooth quenching inductor and cooling water pipe is usually determined according to specific workpiece size, quenching process requirement and the limitation of equipment itself, in manufacturing process, water pipe is customized according to actual demand to ensure stability and efficiency of quenching process, however, once manufacturing is completed and put into use, its length and width are often fixed, not easy to make substantial adjustment, so quenching flexibility is reduced, therefore, we propose a single tooth quenching inductor. SUMMARY
[0004] The utility model discloses a single tooth quenching inductor to solve the problem in the background art.
[0005] In order to achieve the above object, the utility model adopts the following technical scheme:
[0006] A single tooth quenching inductor, including support seat, the support seat front is provided with lifting assembly, the lifting assembly front is provided with fixed seat, the fixed seat front both sides are provided with first electric push rod, both sides first electric push rod front one end is connected with cooling water box, both sides cooling water box front is provided with cooling seat, the cooling seat front is provided with a plurality of injection ports, the fixed seat and first electric push rod between being provided with adjusting assembly, the fixed seat front center is provided with second electric push rod, second electric push rod front one end is connected with quenching inductor body.
[0007] As the preferred scheme of the utility model, the lifting assembly includes a first moving groove, a first threaded rod is arranged inside the first moving groove, and the first threaded rod is threadedly connected with a first moving block.
[0008] As the preferred scheme of the utility model, the supporting seat top is bolted and connected with a first driving motor, and the first driving motor output end is connected with one end of the first threaded rod.
[0009] As the preferred scheme of the utility model, the adjusting assembly includes a second moving groove, the second moving groove is two and is respectively arranged on both sides of the fixed seat, a second threaded rod is arranged in the second moving groove, and the second threaded rod is threadedly connected with a second moving block on both sides.
[0010] As the preferred scheme of the utility model, the second threaded rod is a positive and negative screw rod.
[0011] As the preferred scheme of the utility model, the fixed seat one side wall is bolted and connected with a second driving motor, and the second driving motor output end is connected with one end of the second threaded rod.
[0012] As the preferred scheme of the utility model, the cooling water box top is provided with an external water guide pipe.
[0013] The technical effect of the above further scheme is that the external water guide pipe introduces cooling water into the cooling water box, the cooling water is sprayed out through the multiple spray openings arranged on the cooling seat, the workpiece and the quenching inductor body are cooled and treated, the heat is rapidly taken away, the temperature is reduced, and thus the cooling efficiency is improved.
[0014] Compared with the prior art, the utility model has the beneficial effects that:
[0015] 1. In the utility model, the interval of the cooling water box can be adjusted according to the size, shape and material of different workpieces through the design of the adjusting assembly, the flexibility is improved, the diversified quenching demand is met, and under the cooperation of the first electric push rod and the second electric push rod, the position of the cooling water box and the quenching inductor body can be conveniently adjusted to adapt to the demand of different workpieces, various quenching tasks are quickly adapted, and the production efficiency is greatly improved.
[0016] 2. In the utility model, the height of the quenching inductor body and the cooling water box can be adjusted through the adjustment of the lifting assembly to adapt to the height demand of different workpieces, the quenching treatment of different workpieces can be realized without replacing the equipment or complicated adjustment, and the universality and flexibility of the equipment are improved. DRAWINGS
[0017] Fig. 1The utility model provides a whole structure schematic drawing of single tooth quenching inductor.
[0018] Fig. 2 The utility model provides a part whole structure schematic drawing of single tooth quenching inductor.
[0019] Fig. 3 The utility model provides a regulating assembly plane internal structure schematic drawing of single tooth quenching inductor.
[0020] Legend: 1, support seat, 2, lifting assembly, 201, first mobile groove, 202, first threaded rod, 203, first moving block, 204, first drive motor, 3, fixed seat, 4, first electric push rod, 5, cooling water box, 501, cooling seat, 502, injection port, 503, external water guide pipe, 6, regulating assembly, 601, second mobile groove, 602, second threaded rod, 603, second moving block, 604, second drive motor, 7, second electric push rod, 8, quenching inductor body. DETAILED DESCRIPTION
[0021] The technical scheme in the embodiments of the utility model will be apparently, apparently, the described embodiment is only a part of the embodiment of the utility model, but not all the embodiments, based on the embodiment in the utility model, all other embodiments obtained by the ordinary skill in the art without making the creative labor belong to the range of protection of the utility model.
[0022] In order to facilitate understanding the utility model, the utility model will be described more fully with reference to relevant, given a number of embodiments of the utility model, but, the utility model can be realized in many different forms, and is not limited to the embodiment described in the paper, on the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.
[0023] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there can be an intervening element, and when an element is referred to as being "connected to" another element, it can be directly connected to the other element or there can be an intervening element, the terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description herein is for describing particular embodiments only and is not intended to be limiting of the application. The use herein of the terms "and / or" includes any and all combinations of one or more of the associated listed items.
[0025] Embodiment 1
[0026] As Figs. 1-3 shown, the utility model provides a technical scheme: a single tooth quenching inductor, including support seat 1, support seat 1 front is provided with lifting assembly 2, lifting assembly 2 front is provided with fixed seat 3, both sides of fixed seat 3 front are provided with first electric push rod 4, both sides first electric push rod 4 front one end is connected with cooling water box 5, both sides cooling water box 5 front are provided with cooling seat 501, cooling seat 501 front is provided with multiple spray ports 502, cooling water box 5 top is provided with external water guide pipe 503, through external water guide pipe 503, cooling water is introduced into cooling water box 5, and the multiple spray ports 502 that are set up on cooling seat 501 spray cooling water, and the workpiece and quenching inductor body 8 are cooled and handled, and heat is rapidly taken away, and temperature is reduced, thereby improving cooling efficiency, adjusting assembly 6 is arranged between fixed seat 3 and first electric push rod 4, second electric push rod 7 is arranged at the center of fixed seat 3 front, and quenching inductor body 8 is connected to the one end of second electric push rod 7 front, lifting assembly 2 includes first moving groove 201, first moving groove 201 is provided with first threaded rod 202 inside, first threaded rod 202 is threadedly connected with first moving block 203, first drive motor 204 is bolted and connected to the top of support seat 1, and the output end of first drive motor 204 is connected with one end of first threaded rod 202;Through the work of lifting assembly 2, fixed seat 3 moves up and down, so that cooling water box 5 and quenching inductor body 8 installed on fixed seat 3 move, in the quenching process, the height of different workpieces can be different, through the adjustment of lifting assembly 2, the height of quenching inductor body 8 and cooling water box 5 can be conveniently changed to adapt to the height requirement of different workpieces, without replacing equipment or making complex adjustment, quenching treatment of different workpieces can be realized, and the versatility and flexibility of equipment are improved;Through the work of first electric push rod 4 and second electric push rod 7, the extension length of cooling water box 5 and quenching inductor body 8 is adjusted, in the quenching process, different workpieces need different quenching depth and quenching position, through the accurate control of first electric push rod 4 and second electric push rod 7, the position of cooling water box 5 and quenching inductor body 8 can be conveniently adjusted to adapt to the requirement of different workpieces, various quenching tasks can be quickly adapted, and production efficiency is greatly improved.
[0027] Embodiment 2
[0028] As shown in Figs. 1-3 The single-tooth quenching inductor shown in the figure, the adjusting assembly 6 comprises two second moving grooves 601, which are respectively arranged on the two sides of the fixed seat 3. The second moving grooves 601 are provided with second threaded rods 602. The outer peripheries of the second threaded rods 602 are respectively provided with second moving blocks 603. The second threaded rods 602 are right and left threaded rods. The side wall of the fixed seat 3 is provided with a second driving motor 604 which is fixedly connected through bolts. The output end of the second driving motor 604 is connected with one end of the second threaded rod 602. Different workpieces have different requirements for quenching cooling. The interval between the two cooling water boxes 5 is adjusted through the adjusting assembly 6, so that the size, shape and material of different workpieces can be flexibly adapted, and diversified quenching requirements can be met.
[0029] The utility model discloses a work flow: when using a single tooth quenching inductor, through the lifting assembly 2 of the support seat 1 front setting first drive motor 204 work, drive first screw rod 202 rotation, to make the first moving block 203 screw connection with first screw rod 202 in the first moving groove 201 carry out up and down position movement, to make the fixed seat 3 connected with the first moving block 203 move, also make the cooling water box 5 and quenching inductor body 8 installed on the fixed seat 3 move, according to the height requirement of different workpieces corresponding position adjustment, the fixed seat 3 front both sides are provided with first electric push rod 4, both sides first electric push rod 4 front one end is connected with cooling water box 5, both sides cooling water box 5 front are provided with cooling seat 501, and cooling seat 501 front is provided with a plurality of spray ports 502, and cooling water box 5 top is provided with external water guide pipe 503, and cooling water is introduced into cooling water box 5 through external water guide pipe 503, and the cooling water is sprayed out through the plurality of spray ports 502 opened on cooling seat 501, and the workpiece and quenching inductor body 8 are cooled and handled, and the heat is rapidly taken away, and the temperature is reduced, thereby improving the cooling efficiency, and the adjusting assembly 6 is arranged between the fixed seat 3 and the first electric push rod 4, the second electric push rod 7 is arranged at the center of the front of the fixed seat 3, one end of the second electric push rod 7 is connected with the quenching inductor body 8, and the extension length of the cooling water box 5 and the quenching inductor body 8 is adjusted through the work of the first electric push rod 4 and the second electric push rod 7, and different quenching depths and quenching positions are required for different workpieces during quenching, and the position of the cooling water box 5 and the quenching inductor body 8 can be conveniently adjusted through the accurate control of the first electric push rod 4 and the second electric push rod 7 to adapt to the requirements of different workpieces, and various quenching tasks can be quickly adapted, and the production efficiency is greatly improved, and the adjusting assembly 6 is arranged between the fixed seat 3 and the first electric push rod 4, and the spacing of the two cooling water boxes 5 is adjusted through the adjusting assembly 6, and the second drive motor 604 in the adjusting assembly 6 works to drive the second screw rod 602 to rotate, and the second screw rod 602 adopts positive and negative screw rods, therefore, when the second screw rod 602 rotates, the two second moving blocks 603 move outward or inward simultaneously, and the spacing of the two cooling water boxes 5 is adjusted, and different workpieces can be flexibly adapted to the size, shape and material of different workpieces, and the diversified quenching requirements are met.
[0030] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A single tooth quenched inductor comprising a support seat (1), characterized in that: The supporting seat (1) is provided with a lifting assembly (2) in front, the lifting assembly (2) is provided with a fixed seat (3) in front, the fixed seat (3) is provided with a first electric push rod (4) on both sides in front, the first electric push rod (4) is connected with a cooling water box (5) on one end in front, the cooling water box (5) is provided with a cooling seat (501) in front, the cooling seat (501) is provided with a plurality of spray openings (502) in front, the fixed seat (3) and the first electric push rod (4) are provided with an adjusting assembly (6), the fixed seat (3) is provided with a second electric push rod (7) in the center in front, and the second electric push rod (7) is connected with a quenching inductor body (8) on one end in front.
2. A single tooth quenching inductor according to claim 1, characterized in that: The lifting assembly (2) comprises a first moving groove (201), and the first moving groove (201) is provided with a first threaded rod (202) inside.
3. A single tooth quenching inductor according to claim 2, wherein: The supporting seat (1) is provided with a first drive motor (204) on the top and is connected in a bolted manner, and one end of the first drive motor (204) is connected with the first threaded rod (202).
4. A single tooth quenching inductor according to claim 1, characterized in that: The adjusting assembly (6) comprises a second moving groove (601), the second moving groove (601) is provided with a second threaded rod (602) inside, and the second threaded rod (602) is connected with a second moving block (603) on both sides in a threaded manner.
5. A single tooth quenching inductor according to claim 4, wherein: The second threaded rod (602) is a positive and negative screw rod.
6. A single tooth quenching inductor according to claim 4, wherein: The fixed seat (3) is provided with a second drive motor (604) on one side wall and is connected in a bolted manner, and one end of the second drive motor (604) is connected with the second threaded rod (602).
7. A single tooth quenching inductor as defined in claim 1 wherein: The cooling water box (5) is provided with an external water guide pipe (503) on the top.