Die for synchronously manufacturing refrigerating upper end cover and freezing lower end cover
By designing two molding cavities in the mold and utilizing the combination of a throttling valve and a slider assembly, the problem of the inability to manufacture the refrigerated upper cap and the frozen lower cap simultaneously was solved, achieving efficient production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHONGSHAN JINZHIRUN PLASTIC PRODUCTS CO LTD
- Filing Date
- 2025-06-20
- Publication Date
- 2026-05-26
AI Technical Summary
The structural differences between the refrigerated upper cap and the frozen lower cap in the existing technology make it impossible to manufacture them simultaneously in the same mold, which increases production costs.
Design a mold comprising a front mold and a rear mold. The rear mold has two molding cavities for making the upper refrigerated cap and the lower frozen cap. The injection volume is adjusted by a throttling valve, and the molding cavities are separated when the mold is opened by a slider assembly to achieve synchronous production.
This technology enables the simultaneous production of the refrigerated top cover and the frozen bottom cover in the same mold, improving production efficiency and reducing production costs.
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Figure CN224275988U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of molds, and in particular to a mold for simultaneously producing a refrigerated upper end cap and a frozen lower end cap. Background Technology
[0002] In modern refrigerator design, the refrigerator compartment and freezer compartment are usually separated into upper and lower sections. The refrigerator compartment is located at the top, and its top is usually equipped with a top cover to seal off the upper space of the refrigerator compartment, which may also support components such as lighting and air duct vents. The freezer compartment is located at the bottom, and its bottom is usually equipped with a bottom cover to seal off the lower space of the freezer compartment, which supports components such as drawer slides and evaporator coils, and also provides insulation and support.
[0003] In existing technology, the two end caps are made using separate molds, which means that two sets of targeted molds are required, leading to increased production costs. Furthermore, because the structures of the refrigerated upper end cap and the frozen lower end cap are different, the amount of glue injected is different, and the injection speed is different, it becomes difficult to manufacture them simultaneously in the same mold. Utility Model Content
[0004] In order to overcome the above-mentioned technical defects, this utility model provides a mold for simultaneously producing the upper cover of the refrigerator and the lower cover of the freezer, which can solve the problem in the prior art that it is impossible to simultaneously produce the upper cover of the refrigerator and the lower cover of the freezer in the same mold.
[0005] This utility model is implemented according to the following technical solution:
[0006] This utility model provides a mold for simultaneously manufacturing a refrigerated upper cover and a frozen lower cover, comprising:
[0007] The front mold has an injection port;
[0008] The rear mold has a first molding cavity for making a refrigerated upper end cap and a second molding cavity for making a frozen lower end cap between it and the front mold. The first molding cavity and the second molding cavity are respectively connected to the injection port through a branch channel and a main channel.
[0009] Multiple flow-stopping valves are provided, and the multiple flow-stopping valves are divided into a first flow-stopping valve group corresponding to the first molding cavity and a second flow-stopping valve group corresponding to the second molding cavity; each flow-stopping valve is provided with an adjusting flow channel, which is located between the main flow channel and the branch flow channel, and the adjusting flow channel changes the amount of glue flowing from the main flow channel to the branch flow channel under the action of the position change of the flow-stopping valve;
[0010] Two sets of sliders are respectively movably disposed on both sides of the rear mold. Each set of sliders is provided with a first inclined ejector and a second inclined ejector. When the mold is closed, the first inclined ejector is connected to the first molding cavity, and the second inclined ejector is connected to the second molding cavity. When the mold is opened, the first inclined ejector is separated from the first molding cavity, and the second inclined ejector is separated from the second molding cavity.
[0011] Compared with the prior art, this application innovatively designs two molding cavities in the same mold, and adjusts the injection amount at the corresponding position by changing the position of the cut-off valve according to the different products in the two molding cavities, so that the injection of glue in the two molding cavities is uniform; moreover, through the cooperation of the first and second inclined ejectors of the two slider groups, they can be separated from the two molding cavities when the mold is opened, which facilitates product demolding.
[0012] In one embodiment, the number of shut-off valves in the first shut-off valve group is the same as the number of shut-off valves in the second shut-off valve group. The first shut-off valve group is distributed sequentially along the length direction of the first molding cavity, and the second shut-off valve groups are distributed sequentially along the length direction of the second molding cavity.
[0013] In one embodiment, the first molding cavity and the second molding cavity are arranged in parallel.
[0014] In one embodiment, both the first throttling valve assembly and the second throttling valve assembly are located between the first molding cavity and the second molding cavity.
[0015] In one embodiment, the rear mold is provided with a plurality of receiving grooves; the flow-stopping valve is slidably disposed within the receiving grooves.
[0016] In one embodiment, the throttling valve includes a sliding seat and a locking member. The sliding seat has an elongated hole, and the locking member passes through the elongated hole and is fixedly connected to the fixing hole of the receiving groove.
[0017] In one embodiment, the sliding seat is further provided with the regulating flow channel and the flow-blocking part, and the flow-blocking part is arranged adjacent to the regulating flow channel.
[0018] In one embodiment, the slider assembly is provided with a longitudinal oblique groove;
[0019] The front mold is provided with a slanted guide rod, which is inserted into the longitudinal slanted groove;
[0020] During mold opening, the slider assembly moves laterally outward under the driving action of the inclined guide rod, so that the first inclined ejector separates from the first molding cavity and the second inclined ejector separates from the second molding cavity.
[0021] In one embodiment, the slider group is provided with a first transverse inclined groove and a second transverse inclined groove, the first transverse inclined groove and the second transverse inclined groove are distributed in a figure-eight shape; the first transverse inclined groove is provided with a first inclined top, and the second transverse inclined groove is provided with a second inclined top.
[0022] In one embodiment, a first contouring portion is provided at the end of the first inclined top facing the first molding cavity;
[0023] The second inclined top has a second contour part at one end facing the second molding cavity. Attached Figure Description
[0024] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings, wherein:
[0025] Figure 1 A perspective view of the mold for simultaneously manufacturing the upper refrigeration cap and the lower freezing cap of this utility model (the front mold and the front mold core are omitted);
[0026] Figure 2 This is a top view of the mold for simultaneously manufacturing the upper refrigeration cap and the lower freezing cap of this utility model (the front mold and the front mold core are omitted).
[0027] Figure 3 for Figure 2 Enlarged view of A in the middle;
[0028] Figure 4 This is a perspective view of the mold for simultaneously manufacturing the upper refrigeration cap and the lower freezing cap of this utility model (the front mold, front mold core, and slider assembly are omitted).
[0029] Explanation of reference numerals in the attached figures:
[0030] 10 Rear mold, 110 First molding cavity, 120 Second molding cavity, 130 Cut-off valve, 131 Sliding seat, 1311 Adjusting flow channel, 1312 Locking part, 1313 Elongated hole, 1314 Baffle part, 140 Slider group, 141 First inclined ejector, 142 Second inclined ejector, 143 Inclined guide rod, 151 Main flow channel, 152 Branch flow channel, 160 Receiving groove, 310 Refrigeration upper end cover, 320 Freezing lower end cover. Detailed Implementation
[0031] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.
[0032] To better illustrate this utility model, a further detailed description of this utility model is provided below with reference to the accompanying drawings.
[0033] It should be understood that the described embodiments are merely some, not all, of the embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of the embodiments of this application.
[0034] The terminology used in the embodiments of this application is for the purpose of describing particular embodiments only and is not intended to limit the embodiments of this application. The singular forms “a,” “the,” and “the” used in the embodiments of this application and the appended claims are also intended to include the plural forms unless the context clearly indicates otherwise. It should also be understood that the term “and / or” as used herein refers to and includes any or all possible combinations of one or more of the associated listed items.
[0035] In the following description, when referring to the accompanying drawings, unless otherwise indicated, the same numbers in different drawings represent the same or similar elements. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with this application. Rather, they are merely examples of apparatuses and methods consistent with some aspects of this application as detailed in the appended claims. In the description of this application, it should be understood that the terms "first," "second," "third," etc., are used only to distinguish similar objects and are not necessarily used to describe a specific order or sequence, nor should they be construed as indicating or implying relative importance. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0036] Furthermore, in the description of this application, unless otherwise stated, "multiple" means two or more. "And / or" describes the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent: A alone, A and B simultaneously, or B alone. The character " / " generally indicates that the preceding and following related objects have an "or" relationship.
[0037] Combination Figures 1 to 4 As shown, this utility model provides a mold for simultaneously manufacturing a refrigerator top cover 310 and a freezer bottom cover 320, comprising: a front mold having an injection port; and a rear mold 10 having a first molding cavity 110 for manufacturing the refrigerator top cover 310 and a second molding cavity 120 for manufacturing the freezer bottom cover 320 between the rear mold and the front mold. The first molding cavity 110 and the second molding cavity 120 are respectively connected to the injection port through a branch channel 152 and a main channel 151.
[0038] Multiple flow-stop valves 130 are provided, and the multiple flow-stop valves 130 are divided into a first flow-stop valve 130 group corresponding to the first molding cavity 110 and a second flow-stop valve 130 group corresponding to the second molding cavity 120; each flow-stop valve 130 is provided with an adjusting flow channel 1311, which is located between the main flow channel 151 and the branch flow channel 152. The adjusting flow channel 1311 changes the amount of glue flowing from the main flow channel 151 to the branch flow channel 152 under the action of the position change of the flow-stop valve 130;
[0039] Two sets of slider groups 140 are respectively movably disposed on both sides of the rear mold 10. Each set of slider groups 140 is provided with a first inclined ejector 141 and a second inclined ejector 142. When the mold is closed, the first inclined ejector 141 is connected to the first molding cavity 110, and the second inclined ejector 142 is connected to the second molding cavity 120. When the mold is opened, the first inclined ejector 141 is separated from the first molding cavity 110, and the second inclined ejector 142 is separated from the second molding cavity 120.
[0040] Specifically, this application defines the shut-off valve 130 as a first shut-off valve group 130 and a second shut-off valve group 130, depending on the different molding cavities. The first shut-off valve group 130 corresponds to the first molding cavity 110 and contains three shut-off valves 130, which are respectively positioned at the front, middle, and rear of the first molding cavity 110. Similarly, the second shut-off valve group 130 corresponds to the second molding cavity 120 and also contains three shut-off valves. 130, three flow control valves 130 are respectively set at the front, middle and rear positions of the second molding cavity 120; when the mold is closed, the first inclined ejector 141 is connected to the first molding cavity 110, and the second inclined ejector 142 is connected to the second molding cavity 120; molten plastic enters the main flow channel 151 from the injection port, and the main flow channel 151 enters the branch flow channel 152 through the regulating flow channel 1311 in the flow control valve 130, and finally is injected into the first molding cavity 110 and the second molding cavity 120.
[0041] Because the products (i.e., the refrigerated top cover 310 and the frozen bottom cover 320) have large differences in shape and size, the positions of the three throttling valves 130 in the first throttling valve group and the three throttling valves 130 in the second throttling valve group are adjusted accordingly based on the different products in the first molding cavity 110 and the second molding cavity 120. This changes the amount of glue injected into the branch channel 152 from the main channel 151 where the throttling valves 130 are located, making the glue injection in the two molding cavities uniform. This allows for the simultaneous production of both the refrigerated top cover 310 and the frozen bottom cover 320 in the same mold, improving production efficiency.
[0042] During mold opening, the two sets of sliders 140 are located on the left and right sides of the rear mold 10, respectively. The two sets of sliders 140 move outward, thereby separating the first inclined ejector 141 from the first molding cavity 110 and the second inclined ejector 142 from the second molding cavity 120, and demolding the refrigerated upper end cover 310 and the frozen lower end cover 320.
[0043] Compared with the prior art, this application innovatively designs two molding cavities in the same mold, and adjusts the injection amount at the corresponding position by changing the position of the cut-off valve 130 to make the injection of the two molding cavities uniform; moreover, the first inclined ejector 141 and the second inclined ejector 142 of the two slider groups 140 can be separated from the two molding cavities when the mold is opened, which facilitates product demolding.
[0044] In this embodiment, the number of shut-off valves 130 in the first shut-off valve group 130 is the same as the number of shut-off valves 130 in the second shut-off valve group 130. The first shut-off valve group 130 is distributed sequentially along the length direction of the first molding cavity 110, and is respectively distributed at the front, middle and rear positions of the first molding cavity 110. The second shut-off valve group 130 is distributed sequentially along the length direction of the second molding cavity 120, and is respectively distributed at the front, middle and rear positions of the second molding cavity 120.
[0045] Furthermore, the first molding cavity 110 and the second molding cavity 120 are arranged in parallel.
[0046] In this embodiment, the first throttling valve group 130 and the second throttling valve group 130 are both located between the first molding cavity 110 and the second molding cavity 120, so that the first throttling valve group 130 and the second throttling valve group 130 can share the main flow channel 151.
[0047] In this embodiment, the rear mold 10 is provided with a plurality of receiving grooves 160; the flow-stopping valve 130 is slidably disposed in the receiving groove 160 so as to slide in the receiving groove 160 and change the position of the flow-stopping valve 130, thereby adjusting the amount of glue injected from the main channel 151 into the branch channel 152.
[0048] Furthermore, the shut-off valve 130 includes a sliding seat 131 and a locking member 1312. The sliding seat 131 is provided with an elongated hole 1313. After determining the position of the sliding seat 131 relative to the receiving groove 160, the locking member 1312 passes through the elongated hole 1313 and is fixedly connected to the fixing hole of the receiving groove 160 to fix the sliding seat 131 on the mold.
[0049] Furthermore, the sliding seat 131 is also provided with the regulating flow channel 1311 and the baffle 1314, the baffle 1314 being arranged adjacent to the regulating flow channel 1311. The sliding seat 131 has three states relative to the receiving groove 160; the first is the fully open state, where the main flow channel 151, the regulating flow channel 1311, and the branch flow channel 152 are on the same straight line, and the amount of glue flowing from the main flow channel 151 into the branch flow channel 152 is 100%; the second is the fully closed state, where the main flow channel 151, the regulating flow channel 1311, and the branch flow channel 152 are not on the same straight line, and the main flow channel 151 and the branch flow channel... The flow is blocked by the flow-blocking part 1314 between 152, and the amount of glue flowing from the main flow channel 151 into the branch flow channel 152 is 0% at this time; the third is a partial flow state, where the flow-blocking part 1314 partially blocks the main flow channel 151, and the main flow channel 151 can flow to the branch flow channel 152 through the adjustment channel 1311. At this time, the amount of glue flowing from the main flow channel 151 into the branch flow channel 152 is 0% to 100%.
[0050] In this embodiment, the slider assembly 140 is provided with a longitudinal inclined groove; the front mold is provided with an inclined guide rod 143, which is inserted into the longitudinal inclined groove; when the mold is opened, the front mold drives the inclined guide rod 143 to move upward, and the slider assembly 140 moves laterally outward under the driving action of the inclined guide rod 143, so that the first inclined top 141 separates from the first molding cavity 110 and the second inclined top 142 separates from the second molding cavity 120, so as to facilitate the demolding of the refrigerated upper end cover 310 and the frozen lower end cover 320.
[0051] Furthermore, the slider assembly 140 is provided with a first transverse inclined groove and a second transverse inclined groove, the first transverse inclined groove and the second transverse inclined groove are distributed in a figure-eight shape; the first transverse inclined groove is provided with a first inclined top 141, and the second transverse inclined groove is provided with a second inclined top 142, thereby facilitating the opening of the first inclined top 141 and the second inclined top 142, and facilitating the disengagement of the refrigerator upper end cover 310 and the freezer lower end cover 320.
[0052] Furthermore, the first inclined top 141 is provided with a first contouring part at one end facing the first molding cavity 110; the second inclined top 142 is provided with a second contouring part at one end facing the second molding cavity 120.
[0053] Based on the disclosure and teachings of the above specification, those skilled in the art can make changes and modifications to the above embodiments. Therefore, this utility model is not limited to the specific embodiments disclosed and described above, and some modifications and changes to this utility model should also fall within the protection scope of the claims of this utility model. Furthermore, although some specific terms are used in this specification, these terms are only for convenience of explanation and do not constitute any limitation on this utility model.
Claims
1. A mold for simultaneously producing a refrigerated upper cap and a frozen lower cap, characterized in that, include: The front mold has an injection port; The rear mold has a first molding cavity for making a refrigerated upper end cap and a second molding cavity for making a frozen lower end cap between it and the front mold. The first molding cavity and the second molding cavity are respectively connected to the injection port through a branch channel and a main channel. Multiple flow-stopping valves are provided, and the multiple flow-stopping valves are divided into a first flow-stopping valve group corresponding to the first molding cavity and a second flow-stopping valve group corresponding to the second molding cavity; each flow-stopping valve is provided with an adjusting flow channel, which is located between the main flow channel and the branch flow channel, and the adjusting flow channel changes the amount of glue flowing from the main flow channel to the branch flow channel under the action of the position change of the flow-stopping valve; Two sets of sliders are respectively movably disposed on both sides of the rear mold. Each set of sliders is provided with a first inclined ejector and a second inclined ejector. When the mold is closed, the first inclined ejector is connected to the first molding cavity, and the second inclined ejector is connected to the second molding cavity. When the mold is opened, the first inclined ejector is separated from the first molding cavity, and the second inclined ejector is separated from the second molding cavity.
2. The mold for simultaneously manufacturing the upper refrigeration cap and the lower freezing cap according to claim 1, characterized in that: The number of shut-off valves in the first shut-off valve group is the same as the number of shut-off valves in the second shut-off valve group. The first shut-off valve group is distributed sequentially along the length direction of the first forming cavity, and the second shut-off valve group is distributed sequentially along the length direction of the second forming cavity.
3. The mold for simultaneously manufacturing the refrigerated upper cover and the frozen lower cover according to claim 2, characterized in that: The first molding cavity and the second molding cavity are arranged in parallel.
4. The mold for simultaneously manufacturing the upper refrigeration cap and the lower freezing cap according to claim 1, characterized in that: Both the first throttling valve assembly and the second throttling valve assembly are located between the first molding cavity and the second molding cavity.
5. The mold for simultaneously manufacturing the upper refrigeration cap and the lower freezing cap according to claim 1, characterized in that: The rear mold is provided with multiple receiving grooves; the flow-stopping valve is slidably disposed in the receiving grooves.
6. The mold for simultaneously manufacturing the upper refrigeration cap and the lower freezing cap according to claim 5, characterized in that: The shut-off valve includes a sliding seat and a locking member. The sliding seat has an elongated hole, and the locking member passes through the elongated hole and is fixedly connected to the fixing hole of the receiving groove.
7. The mold for simultaneously manufacturing the upper refrigeration cap and the lower freezing cap according to claim 6, characterized in that: The sliding seat is also provided with the regulating flow channel and the flow-blocking part, and the flow-blocking part is arranged adjacent to the regulating flow channel.
8. The mold for simultaneously manufacturing the upper refrigeration cap and the lower freezing cap according to claim 1, characterized in that: The slider assembly is provided with a longitudinal oblique groove; The front mold is provided with a slanted guide rod, which is inserted into the longitudinal slanted groove; During mold opening, the slider assembly moves laterally outward under the driving action of the inclined guide rod, so that the first inclined ejector separates from the first molding cavity and the second inclined ejector separates from the second molding cavity.
9. The mold for simultaneously manufacturing the upper refrigeration cap and the lower freezing cap according to claim 8, characterized in that: The slider assembly is provided with a first transverse inclined groove and a second transverse inclined groove, the first transverse inclined groove and the second transverse inclined groove are distributed in a figure-eight shape; the first transverse inclined groove is provided with a first inclined top, and the second transverse inclined groove is provided with a second inclined top.
10. The mold for simultaneously manufacturing the upper refrigeration cap and the lower freezing cap according to claim 1, characterized in that: The first inclined top has a first contouring part at the end facing the first molding cavity; The second inclined top has a second contour part at one end facing the second forming cavity.