Wear-resistant dust removal pipeline made of composite material
By using a composite material wear-resistant layer and an annular slope design in the dust removal pipeline, the problem of bend wear is solved, the wear resistance and service life of the pipeline are improved, and maintenance costs are reduced.
Patent Information
- Application Number
- CN202520414235.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2035-03-10
AI Technical Summary
Existing dust collection pipes are prone to wear, especially at bends, when dust-laden gas flows through them, which affects the dust collection effect and service life, and frequent replacements increase costs.
The composite material wear-resistant dust removal pipe includes a wear-resistant layer covering the inner wall of the bend and extending into the straight pipe. The design incorporates first and second annular slopes to guide the airflow through a smooth transition. The wear-resistant layer is made of cast stone or ceramic material, and the pipe body is made of Q235 welded coiled pipe.
It enhances the wear resistance of the bends, extends the service life of the pipeline, reduces wear and maintenance costs, and ensures the stable operation of the dust removal pipeline.
Smart Images

Figure CN223579298U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to pipeline technical field, in particular to a kind of composite material wear-resistant dust removal pipeline. BACKGROUND
[0002] In the industrial production process, a large amount of dust-containing gas is often generated, which needs to be transported and treated through the dust removal pipeline. However, when the dust-containing gas flows in the pipeline, the dust particles will cause serious wear to the inner wall of the elbow pipe, especially at the elbow pipe part, affecting the dust removal effect and service life. The existing dust removal pipeline often has difficulty in maintaining good performance for a long time when facing the wear of dust-containing gas, and frequent replacement of the pipeline not only increases the cost, but also affects the continuity of production. Therefore, it is of great practical significance to design a dust removal pipeline with high wear resistance and corrosion resistance. SUMMARY
[0003] The utility model aims to provide a kind of composite material wear-resistant dust removal pipeline to solve the problems existing in the prior art, simple structure, effectively prolong the service life of pipeline.
[0004] To achieve the above-mentioned purpose, the utility model provides the following scheme:
[0005] The utility model provides a kind of composite material wear-resistant dust removal pipeline, comprising: pipeline body and wear-resistant layer, the pipeline body includes integrally connected first straight pipe, elbow pipe and second straight pipe;The wear-resistant layer is fixedly connected to the inner wall of the elbow pipe, the wear-resistant layer has first end and second end, the first end extends into the first straight pipe, the second end extends into the second straight pipe, the first end has first annular slope face, the second end has second annular slope face, the first annular slope face is inclined to the elbow pipe direction near the position of the first straight pipe axis, the second annular slope face is inclined to the elbow pipe direction near the position of the second straight pipe axis.
[0006] Preferably, the wear-resistant layer is cast stone or ceramic sprayed.
[0007] Preferably, the pipeline body is Q235 roll-welded pipe.
[0008] Preferably, the thickness of the pipeline body is 7-9mm.
[0009] Preferably, the wear-resistant layer is close to the axis line one end of the elbow pipe as the inner diameter wear-resistant end, the wear-resistant layer is far from the axis line one side of the elbow pipe as the outer diameter wear-resistant end, the thickness of the wear-resistant layer gradually increases from the inner diameter wear-resistant end to the outer diameter wear-resistant end.
[0010] Preferably, the thickness of the inner diameter wear end is 6-8mm, and the thickness of the outer diameter wear end is 10-12mm.
[0011] Preferably, the slope of the first annular slope surface is 28-32°.
[0012] Preferably, the slope of the second annular slope surface is 28-32°.
[0013] The utility model discloses the following technical effects are obtained relative to prior art:
[0014] The utility model discloses a kind of composite material wear-resistant dust removal pipelines, wear-resistant layer not only covers the inner wall of the elbow pipe that wear is more serious, also extends to the first straight pipe and the second straight pipe, increase wear-resistant protection range. The inclined design of the first annular slope surface and the second annular slope surface can guide the smooth transition of dust-containing airflow, reduce the impact of airflow on the edge of the wear-resistant layer, reduce the degree of wear, improve the overall service life of the wear-resistant layer, thereby ensuring the long-term stable operation of the dust removal pipeline. BRIEF DESCRIPTION OF DRAWINGS
[0015] To more clearly illustrate the technical scheme in the embodiments of the utility model or prior art, the drawings needed to be used in the embodiments will be simply introduced as follows, obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can be obtained according to these drawings without creative labor for those skilled in the art.
[0016] Figure 1 The utility model provides the structure sectional view of composite material wear-resistant dust removal pipeline;
[0017] Figure 2 For Figure 1 Enlarged view of B in the middle;
[0018] Figure 3 For Figure 1 Sectional view of A-A in the middle;
[0019] In the drawing: 1, pipeline body;2, first straight pipe;3, elbow pipe;4, second straight pipe;5, first annular slope surface;6, second annular slope surface;7, inner diameter wear end;8, outer diameter wear end;9, wear-resistant layer. DETAILED DESCRIPTION
[0020] The technical scheme in the embodiments of the utility model will be clearly and completely described in combination with the drawings in the embodiments of the utility model, obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.
[0021] The utility model discloses a kind of composite material wear-resistant dust removal pipelines, to solve the problems existing in the prior art above, simple structure, effectively prolong the service life of pipeline.
[0022] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the utility model is further described in detail below with reference to the drawings and specific embodiments.
[0023] The utility model provides a kind of composite material wear-resistant dust removal pipelines, as shown in figure Figures 1 to 3 The utility model discloses a kind of composite material wear-resistant dust removal pipelines, to solve the problems existing in the prior art above, simple structure, effectively prolong the service life of pipeline.The utility model discloses a kind of composite material wear-resistant dust removal pipelines, to solve the problems existing in the prior art above, simple structure, effectively prolong the service life of pipeline.The utility model discloses a kind of composite material wear-resistant dust removal pipelines, to solve the problems existing in the prior art above, simple structure, effectively prolong the service life of pipeline.The utility model discloses a kind of composite material wear-resistant dust removal pipelines, to solve the problems existing in the prior art above, simple structure, effectively prolong the service life of pipeline.The utility model discloses a kind of composite material wear-resistant dust removal pipelines, to solve the problems existing in the prior art above, simple structure, effectively prolong the service life of pipeline.The utility model discloses a kind of composite material wear-resistant dust removal pipelines, to solve the problems existing in the prior art above, simple structure, effectively prolong the service life of pipeline.The utility model discloses a kind of composite material wear-resistant dust removal pipelines, to solve the problems existing in the prior art above, simple structure, effectively prolong the service life of pipeline.The utility model discloses a kind of composite material wear-resistant dust removal pipelines, to solve the problems existing in the prior art above, simple structure, effectively prolong the service life of pipeline.The utility model discloses a kind of composite material wear-resistant dust removal pipelines, to solve the problems existing in the prior art above, simple structure, effectively prolong the service life of pipeline.The utility model discloses a kind of composite material wear-resistant dust removal pipelines, to solve the problems existing in the prior art above, simple structure, effectively prolong the service life of pipeline.The utility model discloses a kind of composite material wear-resistant dust removal pipelines, to solve the problems existing in the prior art above, simple structure, effectively prolong the service life of pipeline.The utility model discloses a kind of composite material wear-resistant dust removal pipelines, to solve the problems existing in the prior art above, simple structure, effectively prolong the service life of pipeline.The utility model discloses a kind of composite material wear-resistant dust removal pipelines, to solve the problems existing in the prior art above, simple structure, effectively prolong the service life of pipeline.The utility model discloses a kind of composite material wear-resistant dust removal pipelines, to solve the problems existing in the prior art above, simple structure, effectively prolong the service life of pipeline.The utility model discloses a kind of composite material wear-resistant dust removal pipelines, to solve the problems existing in the prior art above, simple structure, effectively prolong the service life of pipeline.The utility model discloses a kind of composite material wear-resistant dust removal pipelines, to solve the problems existing in the prior art above, simple structure, effectively prolong the service life of pipeline.The utility model discloses a kind of composite material wear-resistant dust removal pipelines, to solve the problems existing in the prior art above, simple structure, effectively prolong the service life of pipeline.The utility model discloses a kind of composite material wear-resistant dust removal pipelines, to solve the problems existing in the prior art above, simple structure, effectively prolong the service life of pipeline.The utility model discloses a kind of composite material wear-resistant dust removal pipelines, to solve the problems existing in the prior art above, simple structure, effectively prolong the service life of pipeline.The utility model discloses a kind of composite material wear-resistant dust removal pipelines, to solve the problems existing in the prior art above, simple structure, effectively prolong the service life of pipeline.
[0024] In a preferred embodiment, the wear-resistant layer 9 is cast stone or ceramic sprayed, and the cast stone and ceramic material has very high hardness and wear resistance, and the wear-resistant layer 9 formed by spraying can effectively resist the scouring and friction of dust particles in the dust-containing gas, greatly improving the wear resistance of the pipeline elbow 3 part, prolonging the service life of the part and even the entire dust removal pipeline, reducing the frequent replacement of the pipeline due to wear, and reducing maintenance costs.
[0025] In a preferred embodiment, the pipeline body 1 is a Q235 coiled welded pipe, which has good strength and welding performance, providing a stable and reliable basic structure for the wear-resistant dust removal pipeline.
[0026] In a preferred embodiment, the thickness of the pipe body 1 is 7-9 mm, which can make the pipe body 1 have good economy while having sufficient strength. It can withstand the pressure generated by the flow of dust-containing gas in the pipe, and will not be too thick to cause high cost. At the same time, the appropriate thickness is also conducive to better cooperation with the wear-resistant layer 9, and together guarantees the service performance and service life of the pipe.
[0027] In a preferred embodiment, the wear-resistant layer 9 has an inner diameter wear-resistant end 7 near one end of the axis of the elbow pipe 3, and an outer diameter wear-resistant end 8 away from the other end of the axis of the elbow pipe 3. The thickness of the wear-resistant layer 9 gradually increases from the inner diameter wear-resistant end 7 to the outer diameter wear-resistant end 8. The gradual thickness design fully considers the difference in wear degree at different positions of the elbow pipe 3. Near the axis of the elbow pipe 3, the airflow speed is relatively slow but the scouring force is concentrated, and a relatively thin thickness can also meet the wear-resistant requirements and save materials. Away from the axis, the airflow speed is fast and the impact force is large, and a relatively thick wear-resistant layer 9 provides stronger wear-resistant protection. Thus, the structure of the wear-resistant layer 9 is optimized, and the wear-resistant performance of the elbow pipe 3 is more effectively improved.
[0028] In a preferred embodiment, the thickness of the inner diameter wear-resistant end 7 is 6-8 mm, and the thickness of the outer diameter wear-resistant end 8 is 10-12 mm, which further improves the wear resistance and pertinence of the wear-resistant layer 9. The 6-8 mm thickness of the inner diameter wear-resistant end 7 can meet the relatively small wear requirement of the inner side of the elbow pipe 3; the 10-12 mm thickness of the outer diameter wear-resistant end 8 can enhance the protection ability of the more serious wear on the outer side of the elbow pipe 3, so that the layout and thickness setting of the wear-resistant layer 9 are more scientific and reasonable, and the protection effect of the wear-resistant layer 9 is greatly improved.
[0029] In a preferred embodiment, the slope of the first ring slope surface 5 is 28-32°, which can make the dust-containing airflow smoothly transition when entering the elbow pipe 3 from the first straight pipe 2. This angle will not make the airflow transition too slow to reduce efficiency, nor will it cause airflow turbulence due to too large an angle, thereby effectively reducing the impact and wear of the airflow on the first end of the wear-resistant layer 9, ensuring the integrity and stability of the wear-resistant layer 9 and prolonging its service life.
[0030] In a preferred embodiment, the slope of the second ring slope surface is 28-32°, which can also keep the dust-containing airflow in a smooth flow state when entering the second straight pipe 4 from the elbow pipe 3. A reasonable slope range helps to reduce the erosion of the airflow on the second end of the wear-resistant layer 9, further improving the durability of the wear-resistant layer 9 and ensuring the stable operation of the entire composite material wear-resistant dust removal pipe at the junction of different parts, effectively reducing wear and damage caused by airflow impact.
[0031] The principle and implementation mode of the utility model are described by applying specific examples, and the above embodiment is only used for helping to understand the method and core idea of the utility model; meanwhile, for the general technical personnel in the field, the specific implementation mode and application range will be changed according to the idea of the utility model. In conclusion, the content of the specification should not be understood as the limitation of the utility model.
Claims
1. A composite material wear-resistant dust collection pipe, characterized in that: The utility model relates to a pipeline body, a wear-resistant layer and a pipeline. The pipeline body comprises a first straight pipe, an elbow pipe and a second straight pipe which are integrally connected. The wear-resistant layer is fixedly connected to the inner wall of the elbow pipe.
2. The composite material wear resistant dust removal pipe according to claim 1, characterized in that: The wear-resistant layer has a first end and a second end.
3. The composite material wear resistant dust removal pipe according to claim 1, characterized in that: The first end extends into the first straight pipe, and the second end extends into the second straight pipe.
4. The composite material wear resistant dust removal pipe according to claim 1, characterized in that: The first end has a first annular slope surface, and the second end has a second annular slope surface.
5. The composite material abrasion resistant dust extraction duct of claim 1, wherein: The first annular slope surface is inclined towards the elbow pipe near the axis of the first straight pipe.
6. The composite material wear resistant dust removal pipe according to claim 5, characterized in that: The second annular slope surface is inclined towards the elbow pipe near the axis of the second straight pipe.
7. The composite material abrasion resistant dust extraction duct of claim 1, wherein: The wear-resistant layer is made of cast stone or ceramic spraying.
8. The composite material abrasion resistant dust extraction duct of claim 1, wherein: The pipeline body is a Q235 roll-welded pipe. The thickness of the pipeline body is 7-9 mm. The wear-resistant layer has an inner diameter wear-resistant end near one end of the axis of the elbow pipe and an outer diameter wear-resistant end on the side away from the axis of the elbow pipe. The thickness of the wear-resistant layer gradually increases from the inner diameter wear-resistant end to the outer diameter wear-resistant end. The thickness of the inner diameter wear-resistant end is 6-8 mm, and the thickness of the outer diameter wear-resistant end is 10-12 mm. The slope of the first annular slope surface is 28-32°. The slope of the second annular slope surface is 28-32°.