Cooling machine with cleaning function

By installing an ultrasonic cleaning structure at the bottom of the coolant tank, the high-pressure and low-pressure zones generated by ultrasonic waves are used to remove dirt, thus solving the problem of cleaning the coolant tank and achieving automated cleaning and efficient cooling.

CN223580351UActive Publication Date: 2025-11-21SANHE TONGFEI REFRIGERATION
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Patent Information

Application Number
CN202520002141.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-02
Publication Date
2025-11-21
Estimated Expiration
2035-01-02

AI Technical Summary

Technical Problem

The liquid tanks of micro and medium-to-large coolers are difficult to clean, especially compact, immersion pump and coil coolers with complex internal structures. Oil stains and scale and other impurities affect the cooling effect. Manual cleaning is time-consuming and labor-intensive. Differences in tap water quality can cause scale buildup, which affects cooling efficiency and machine tool precision.

Method used

An ultrasonic cleaning structure, including a sound wave generator and a transducer, is installed at the bottom of the liquid tank of the cooler. The ultrasonic cleaning is automatically controlled by a control structure. The ultrasonic waves generate high-pressure and low-pressure areas in the liquid, forming strong shock waves to remove dirt.

Benefits of technology

It achieves automated cleaning, improves cleaning efficiency, reduces manual operation, avoids scaling problems caused by water quality differences, and enhances cooling effect and machine tool precision.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223580351U_ABST
    Figure CN223580351U_ABST
Patent Text Reader

Abstract

The utility model provides a cooling machine with a cleaning function. The cooling machine comprises a liquid tank, an evaporator is arranged in the liquid tank, an ultrasonic cleaning structure is arranged at the bottom of the liquid tank, and the ultrasonic cleaning structure is used for making liquid in the liquid tank vibrate; the ultrasonic cleaning structure is connected with the control structure; the control structure is used for controlling the ultrasonic cleaning structure to start and stop; the ultrasonic cleaning structure is arranged at the bottom of the liquid tank, when ultrasonic waves generated by the ultrasonic cleaning structure are spread in liquid in the liquid tank, alternate high-pressure and low-pressure areas can be generated, and in the low-pressure area, tiny bubbles in the liquid can be rapidly expanded and broken to form strong shock waves; strong shock waves can scatter dirt fixed on the liquid tank and the evaporator, so that the purpose of cleaning is achieved, and the cleaning efficiency is improved; meanwhile, manual regular cleaning is not needed, and time and labor are saved.
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Description

TECHNICAL FIELD

[0001] The present application generally relates to the technical field of cooling machines, and particularly relates to a cooling machine with a cleaning function. BACKGROUND

[0002] With the development of miniaturization of refrigeration equipment, the volume and structure of the cooling machine are increasingly limited, especially in the field of micro cooling machines; this trend makes it difficult to clean the liquid tank, especially for compact, immersed pump type and coil type cooling machines, which have complex internal structures and are difficult to clean effectively. After long-term use, impurities such as oil stains and scale are easily attached to the coil, which can significantly affect the refrigeration effect.

[0003] At the same time, for medium and large cooling machines, since the demand for cooling water is large, the cost of using pure water as a cooling water source is high, so in most cases tap water is directly used; but the water quality varies greatly in different parts of the country, which leads to the formation of scale in the liquid tank, thereby affecting the refrigeration efficiency and the machining accuracy of the machine tool; in order to maintain the performance of the equipment, manual cleaning is usually performed regularly, which is not only time-consuming but also labor-intensive. CONTENT OF THE INVENTION

[0004] In view of the above-mentioned defects or shortcomings in the prior art, it is desirable to provide a cooling machine with a cleaning function.

[0005] The present application provides a cooling machine with a cleaning function, comprising:

[0006] The cooling machine has a liquid tank, and the inside of the liquid tank is provided with an evaporator;

[0007] An ultrasonic cleaning structure is arranged at the bottom of the liquid tank, and the ultrasonic cleaning structure is used to vibrate the liquid in the liquid tank;

[0008] A control structure is connected with the ultrasonic cleaning structure, and the control structure is used to control the start and stop of the ultrasonic cleaning structure.

[0009] According to the technical scheme provided by the present application, the ultrasonic cleaning structure comprises a sound wave generator and a transducer, the transducer is arranged at the bottom of the liquid tank, the sound wave generator is arranged below the transducer, and the sound wave generator is connected with the transducer, and the sound wave generator is connected with the control structure.

[0010] According to the technical scheme provided by the present application, the top of the liquid tank is provided with a liquid inlet.

[0011] According to the technical scheme provided in the application, the liquid discharging mechanism comprises a liquid discharging pipeline, one end of the liquid discharging pipeline is communicated with the bottom of the liquid tank, a first valve is arranged on the liquid discharging pipeline, and the first valve is connected with the control structure.

[0012] According to the technical scheme provided in the application, the liquid tank is connected with a cooling liquid circulating mechanism, and the cooling liquid circulating mechanism is used for circulating and conveying cooling liquid to the liquid tank.

[0013] According to the technical scheme provided in the application, the cooling liquid circulating mechanism comprises an inlet pipeline, an outlet pipeline and a circulating pump, one end of the inlet pipeline and the outlet pipeline is respectively communicated with the liquid tank, and the other end of the inlet pipeline and the outlet pipeline is respectively communicated with a liquid supply device; the circulating pump is arranged on the outlet pipeline, and the circulating pump is connected with the control structure.

[0014] According to the technical scheme provided in the application, the control structure is a single-chip microcomputer controller.

[0015] The application has the following beneficial effects:

[0016] The application provides a cooling machine with a cleaning function, which comprises a liquid tank, an evaporator arranged in the liquid tank, an ultrasonic cleaning structure arranged at the bottom of the liquid tank, and a control structure connected with the ultrasonic cleaning structure. When the ultrasonic waves generated by the ultrasonic cleaning structure propagate in the liquid in the liquid tank, alternating high-pressure and low-pressure areas are generated, and in the low-pressure area, the tiny bubbles in the liquid rapidly expand and break, forming a strong shock wave. The strong shock wave can disperse the dirt adhered to the liquid tank and the evaporator, achieving the cleaning purpose and improving the cleaning efficiency. Meanwhile, the cleaning does not need to be performed manually regularly, saving time and effort. BRIEF DESCRIPTION OF DRAWINGS

[0017] Other features, objects and advantages of the application will become more apparent from the following detailed description of non-limiting embodiments, made with reference to the accompanying drawings:

[0018] Figure 1 is a schematic diagram of a cooling machine with a cleaning function provided by the application.

[0019] In the drawings: 1, evaporator; 2, transducer; 3, sound wave generator; 4, first valve; 5, liquid discharging pipeline; 6, liquid outlet pipeline; 7, circulating pump; 8, liquid inlet pipeline; 9, liquid inlet; 10, liquid tank; 11, control structure; 12, empty cavity core. DETAILED DESCRIPTION

[0020] The application will be described in further detail below with reference to the drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the related utility model, and not to limit the utility model. In addition, it should be noted that only parts related to the utility model are shown in the drawings for ease of description.

[0021] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The present application will be described in detail below with reference to the drawings and embodiments.

[0022] Embodiment 1

[0023] Please refer to Figure 1 The application provides a cooling machine with a cleaning function, comprising:

[0024] The cooling machine has a liquid tank 10, and the inside of the liquid tank 10 is provided with an evaporator 1;

[0025] The ultrasonic cleaning structure is arranged at the bottom of the liquid tank 10, and is used to vibrate the liquid in the liquid tank 10;

[0026] The control structure 11 is connected with the ultrasonic cleaning structure, and is used to control the start and stop of the ultrasonic cleaning structure.

[0027] In the embodiment, the evaporator 1 is a coil evaporator 1;

[0028] Specifically, the control structure 11 is a single-chip microcomputer controller; the single-chip microcomputer controller can realize automatic starting, stopping and whole-process monitoring of the running process of the cooling machine; once the working parameters are set, the cooling machine can automatically run according to the program, without manual continuous intervention; in a large industrial cooling system, this greatly reduces the workload and failure rate of manual operation;

[0029] Working principle: the application sets the ultrasonic cleaning structure at the bottom of the liquid tank 10, when the ultrasonic waves generated by the ultrasonic cleaning structure propagate in the liquid in the liquid tank 10, alternating high-pressure and low-pressure areas are generated, in the low-pressure area, the tiny bubbles in the liquid will rapidly expand and break, forming a strong shock wave, the powerful shock wave can disperse the dirt adhering to the liquid tank 10 and the evaporator 1, achieving the cleaning purpose and improving the cleaning efficiency; at the same time, manual regular cleaning is not required, saving time and effort.

[0030] In some embodiments, the ultrasonic cleaning structure comprises: an acoustic wave generator 3 and a transducer 2, the transducer 2 is arranged at the bottom of the liquid tank 10, the acoustic wave generator 3 is arranged below the transducer 2, and the acoustic wave generator 3 is connected with the transducer 2, and the acoustic wave generator 3 is connected with the control structure 11.

[0031] Specifically, the acoustic wave generator 3 and the transducer 2 are connected through a cable; the acoustic wave generator 3 is connected with the control structure 11, when it is needed to clean the liquid tank 10, the control structure 11 controls the acoustic wave generator 3 to start, the high-frequency signal generated by the acoustic wave generator 3 drives the transducer 2, the transducer 2 converts the electric energy into mechanical energy to generate high-intensity ultrasonic waves, when the ultrasonic waves propagate in water, countless micro-bubbles will be generated inside the liquid, i.e. Figure 1 "empty core 12" shown in the middle, these bubbles rapidly expand in the negative pressure area of the ultrasonic waves, and rapidly collapse and close in the positive pressure area; at the moment of bubble collapse, an instantaneous high pressure of thousands of atmospheres and a local high temperature will be generated, this strong physical action can make the surface structure of the scale and impurities be damaged to generate micro cracks and pores, so that the adhesion of the scale and impurities to the surface of the equipment is reduced, and gradually falls off; at the same time, the ultrasonic waves will generate strong mechanical vibration in the propagation process, and this vibration acting on the scale and impurities will make them fatigue and loose.

[0032] In some embodiments, the top of the liquid tank 10 is provided with a liquid adding port 9.

[0033] Specifically, the top of the liquid tank 10 is provided with a liquid adding port 9, before cleaning, the cleaning liquid can be added into the liquid tank 10 through the liquid adding port 9 to enhance the cleaning effect and improve the quality and thoroughness of cleaning; at the same time, by adding the cleaning liquid through the liquid adding port 9, the cleaning liquid can be added into the liquid tank 10 without opening the top cover of the liquid tank 10 to clean the liquid tank 10, so that the problem of difficult cleaning of the liquid tank 10 of some compact equipment which cannot open the top cover is avoided.

[0034] In some embodiments, the liquid tank 10 is connected with a liquid discharging mechanism, and the liquid discharging mechanism is used to discharge the liquid in the liquid tank 10.

[0035] Specifically, the bottom of the liquid tank 10 is provided with a liquid discharge mechanism; when the liquid tank 10 is cleaned, cleaning liquid is added into the liquid tank 10 through the liquid inlet 9 to a high liquid level of the liquid tank 10; then the control structure 11 controls the ultrasonic generator 3 to be turned on, the high-frequency signal generated by the ultrasonic generator 3 drives the transducer 2 to start, and the ultrasonic waves propagate in the cleaning liquid in the liquid tank 10 and act on the inner wall of the liquid tank 10 and the surface of the evaporator 1, so as to scatter the dirt adhered to the liquid tank 10 and the evaporator 1; after cleaning is completed, the liquid discharge mechanism is opened, and the detached dirt and impurities are discharged together with the cleaning liquid; then the liquid discharge mechanism is closed, fresh water is added into the liquid tank 10 through the liquid inlet 9 to the high liquid level of the liquid tank 10, the ultrasonic generator 3 is started again to clean the liquid tank 10 and the evaporator 1 for a second time, and after cleaning is completed, the liquid in the liquid tank 10 is discharged through the liquid discharge mechanism, so that the liquid tank 10 and the evaporator 1 are completely cleaned.

[0036] In some embodiments, the liquid discharge mechanism comprises a liquid discharge pipeline 5, one end of the liquid discharge pipeline 5 is communicated with the bottom of the liquid tank 10, and a first valve 4 is arranged on the liquid discharge pipeline 5, the first valve 4 is connected with the control structure 11.

[0037] Specifically, when the liquid tank 10 is cleaned, the control structure 11 controls the first valve 4 to be opened, and the detached dirt and impurities are discharged together with the cleaning liquid through the liquid discharge pipeline 5.

[0038] In some embodiments, the liquid tank 10 is connected with a cooling liquid circulating mechanism, and the cooling liquid circulating mechanism is used for circulating and conveying cooling liquid to the liquid tank 10.

[0039] Specifically, the liquid tank 10 is connected with a cooling liquid circulating mechanism, and the cooling liquid circulating mechanism is used for circulating and conveying cooling liquid to the liquid tank 10, when it is needed to start cleaning the liquid tank 10, the cooling liquid circulating mechanism is controlled to be closed, at this time, the cooling liquid is not circulated; then cleaning agent is added into the liquid tank 10 to start cleaning the liquid tank 10.

[0040] In some embodiments, the cooling liquid circulating mechanism comprises an inlet pipeline 8, an outlet pipeline 6 and a circulating pump 7, one end of the inlet pipeline 8 and the outlet pipeline 6 is respectively communicated with the liquid tank 10, and the other end of the inlet pipeline 8 and the outlet pipeline 6 is respectively communicated with a liquid supply device; the circulating pump 7 is arranged on the outlet pipeline 6, and the circulating pump 7 is connected with the control structure 11.

[0041] Specifically, the cooling liquid circulating mechanism comprises an inlet pipeline 8, an outlet pipeline 6 and a circulating pump 7, when the cooling machine is operated, the control structure 11 controls the circulating pump 7 to be started, and the cooling liquid is circulated between the inlet pipeline 8, the liquid tank 10, the outlet pipeline 6 and the liquid supply device; when the liquid tank 10 is cleaned, the control structure 11 controls the circulating pump 7 to be closed.

[0042] Work flow: when the liquid tank 10 needs to be cleaned, the control structure 11 controls the circulating pump 7 to be closed, at this time the cooling liquid is not circulating; then, the cleaning liquid is added to the liquid tank 10 through the liquid inlet 9 to the high liquid level of the liquid tank 10, and the liquid in the liquid tank 10 is ensured to be at the high level; then the control structure 11 controls the ultrasonic generator 3 to be started, the high frequency signal generated by the ultrasonic generator 3 drives the transducer 2 to start, and the ultrasonic wave propagates in the cleaning liquid in the liquid tank 10 and acts on the inner wall of the liquid tank 10 and the surface of the evaporator 1, dispersing the dirt fixed on the liquid tank 10 and the evaporator 1; after the cleaning is completed, the control structure 11 controls the first valve 4 to be opened, and the detached dirt and impurities are discharged together with the cleaning liquid through the liquid discharge pipeline 5; then, the first valve 4 is closed, and the clean water is added to the liquid tank 10 through the liquid inlet 9 to the high liquid level of the liquid tank 10, and the ultrasonic generator 3 is started again to clean the liquid tank 10 and the evaporator 1 twice, and after the cleaning is completed, the control structure 11 controls the first valve 4 to be opened to discharge the liquid in the liquid tank 10, and the cleaning of the liquid tank 10 and the evaporator 1 is completed.

[0043] The above description is only the preferred embodiment of the present application and the explanation of the applied technical principles. It should be understood by those skilled in the art that the utility model range involved in the present application is not limited to the technical solutions formed by the specific combination of the above technical features, and should also cover other technical solutions formed by the combination of the above technical features or their equivalent features without departing from the utility model concept. For example, the above features are replaced with the technical features disclosed in the present application (but not limited to) having similar functions to form technical solutions.

Claims

1. A cooling machine with a cleaning function, characterized in that, include: A cooler having a liquid tank (10) and an evaporator (1) disposed inside the liquid tank (10); An ultrasonic cleaning structure is provided at the bottom of the liquid tank (10), and the ultrasonic cleaning structure is used to cause the liquid in the liquid tank (10) to vibrate. A control structure (11) is connected to the ultrasonic cleaning structure and is used to control the start and stop of the ultrasonic cleaning structure.

2. A cooling machine with a cleaning function according to claim 1, characterized in that, The ultrasonic cleaning structure includes a sound wave generator (3) and a transducer (2). The transducer (2) is located at the bottom of the liquid tank (10). The sound wave generator (3) is located below the transducer (2) and is connected to the transducer (2). The sound wave generator (3) is connected to the control structure (11).

3. A cooling machine with a cleaning function according to claim 1, characterized in that, The top of the liquid tank (10) is provided with a liquid filling port (9).

4. A cooling machine with a cleaning function according to claim 1, characterized in that, The liquid tank (10) is connected to a draining mechanism, which is used to drain the liquid in the liquid tank (10).

5. A cooling machine with a cleaning function according to claim 4, characterized in that, The draining mechanism includes a drain pipe (5), one end of which is connected to the bottom of the liquid tank (10), and a first valve (4) is provided on the drain pipe (5), which is connected to the control structure (11).

6. A cooling machine with a cleaning function according to claim 1, characterized in that, The liquid tank (10) is connected to a coolant circulation mechanism, which is used to circulate coolant to the liquid tank (10).

7. A cooling machine with a cleaning function according to claim 6, characterized in that, The coolant circulation mechanism includes: an inlet pipe (8), an outlet pipe (6), and a circulation pump (7). One end of the inlet pipe (8) and the outlet pipe (6) are respectively connected to the liquid tank (10), and the other end of the inlet pipe (8) and the outlet pipe (6) are respectively connected to the liquid supply device. The circulation pump (7) is installed on the outlet pipe (6) and is connected to the control structure (11).

8. A cooling machine with a cleaning function according to claim 1, characterized in that, The control structure (11) is a single-chip microcomputer controller.