Fusion battery box
By using a detachable enclosure component design and reinforced structure, the problem of insufficient battery box strength is solved, achieving high strength and safety for the battery box, ensuring stable operation and convenient maintenance of the battery system.
Patent Information
- Application Number
- CN202423007738.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-06
AI Technical Summary
The existing battery box has insufficient strength, making it prone to deformation when the external frame deforms, posing a safety hazard.
The enclosure features a detachable assembly design, including a front panel, rear panel, bottom panel, front beam, rear beam, middle beam, and side beams, which enhances the internal structural strength of the enclosure. It also improves the stability and safety of the system through sealing rings, transmission components, and safety components.
The strength of the battery box itself has been improved, avoiding safety hazards caused by deformation of the external frame, and ensuring the normal operation and ease of maintenance of the battery system.
Smart Images

Figure CN223583114U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to new energy battery box technical field, specifically, relate to a kind of fusion battery box. BACKGROUND
[0002] New energy battery box is the bearing of battery module, is the component of support, fixed, surrounded battery system, mainly for protecting power storage battery when being subjected to external collision, extrusion not easy to damage. The patent literature with publication number CN118231904A provides a power battery pack and power battery system, the power battery pack includes box frame, and the battery pack is arranged in the box frame;The battery pack is composed of upper cover and a plurality of self-layers in parallel to form battery box;The box frame includes upper frame and side frame vertically arranged on both sides of the upper frame;The side frame is connected with the battery box.The utility model provides power battery pack and power battery system, can be parallelly connected in the form of multiple standardized battery box in the form of multiple standardized battery box;In turn, a plurality of battery packs form a battery system. And the battery system is welded on the vehicle chassis longitudinal beam by the box frame. It can make the battery system away from the cockpit and the standardized battery system box, realize the battery system disassembly, replace convenient while ensuring driving safety.
[0003] However, most of the battery box uses a whole flat plate as the bottom plate, resulting in weak strength of the battery box itself, so that the structural strength design is given to the external frame. However, the external frame is a sheet metal welding part, and the tolerance precision is insufficient, so that the battery box with insufficient strength often deforms with the deformation of the external frame. UTILITY MODEL CONTENT
[0004] To solve the problem of insufficient strength of the fusion battery box itself, the utility model provides a fusion battery box, which comprises:
[0005] A box assembly comprising a first plate, a second plate, a third plate and a top cover; the first plate comprising a front plate, a front beam; the second plate comprising a back plate, a back beam; the third plate comprising a bottom plate, a middle beam, a first side beam, a second side beam; one side of the bottom plate detachably connected with the front plate; the back plate detachably connected with the bottom plate away from the front plate; the front plate and the back plate extending towards the same side away from the bottom plate; the side of the front plate close to the back plate detachably connected with the front beam; the side of the back plate close to the front plate detachably connected with the back beam; the middle beam detachably connected with the bottom plate; the front beam detachably connected with the bottom plate; the back beam detachably connected with the bottom plate; the first side beam detachably connected with the bottom plate; the second side beam detachably connected with the bottom plate; one end of the first side beam detachably connected with one end of the front beam, the other end detachably connected with one end of the back beam; one end of the second side beam detachably connected with the side of the front beam away from the first side beam, the other end detachably connected with the side of the back beam away from the first side beam; one end of the first side beam detachably connected with one end of the front plate, the other end detachably connected with one end of the back plate; one end of the second side beam detachably connected with the side of the front plate away from the first side beam, the other end detachably connected with the side of the back plate away from the first side beam; one end of the middle beam detachably connected with the first side beam, the other end detachably connected with the second side beam; the middle beam located at the middle position of the bottom plate; the front plate, the back plate, the bottom plate and the top cover forming a containing chamber; the front beam, the middle beam, the first side beam, the second side beam and the back beam located in the containing chamber.
[0006] A battery assembly comprising a battery unit; the battery unit detachably connected with the box assembly; the battery unit located in the containing chamber.
[0007] In some embodiments, the third plate further comprises a plurality of fixing holes; part of the bottom plate extends to the outer circumferential side of the containing chamber; a plurality of the fixing holes penetrating through the bottom plate; a plurality of the fixing holes arranged at intervals along the circumferential side of the bottom plate; a plurality of the fixing holes located outside the containing chamber.
[0008] In some embodiments, the box assembly further comprises a first sealing ring, a second sealing ring, a third sealing ring, and a fourth sealing ring; the first sealing ring is detachably connected to a side of the front plate away from the bottom plate; the second sealing ring is detachably connected to a side of the rear plate away from the bottom plate; the third sealing ring is detachably connected to a side of the first side beam away from the second side beam; the fourth sealing ring is detachably connected to a side of the second side beam away from the first side beam; the first sealing ring is located at the joint of the front plate and the top cover; the second sealing ring is located at the joint of the rear plate and the top cover; the third sealing ring is located at the joint of the first side beam and the top cover; and the fourth sealing ring is located at the joint of the second side beam and the top cover.
[0009] In some embodiments, the battery unit comprises a battery pack, an integrated busbar, and a first upper cover; the integrated busbar is detachably connected to a side of the battery pack close to the top cover; the integrated busbar is electrically connected to the battery pack; and the first upper cover is detachably connected to a side of the integrated busbar close to the top cover.
[0010] In some embodiments, the battery assembly further comprises a second upper cover and shockproof cotton; the second upper cover is detachably connected to the shockproof cotton; the shockproof cotton is detachably connected to the first upper cover, and is located between the second upper cover and the first upper cover; and the second upper cover abuts against the top cover.
[0011] In some embodiments, the battery assembly further comprises a vertical rod; the second upper cover further comprises a through hole; one end of the vertical rod is detachably connected to the middle beam, and the other end penetrates through the second upper cover; an outer circumferential wall of the vertical rod abuts against an inner circumferential wall of the through hole; and the vertical rod is located in the accommodation chamber.
[0012] In some embodiments, the fusion battery box further comprises a transmission assembly; the transmission assembly comprises a high-voltage connector, a communication connector, a first copper busbar, and a second copper busbar; the high-voltage connector is detachably connected to the front plate; the high-voltage connector is located on a side of the front plate away from the battery assembly; the communication connector is detachably connected to the front plate; the communication connector is located on a side of the front plate away from the battery assembly; the communication connector is electrically connected to the integrated busbar; one end of the first copper busbar is electrically connected to the battery assembly, and the other end is electrically connected to the high-voltage connector; the battery assembly comprises a plurality of battery units; and the plurality of battery units are electrically connected through the second copper busbar.
[0013] In some embodiments, the fusion battery box further comprises a safety assembly; the safety assembly comprises an explosion-proof valve, a maintenance part; the first copper busbar comprises a plurality of the first copper busbar; the explosion-proof valve is detachably connected with the side of the front plate away from the battery assembly; the internal cavity of the explosion-proof valve is in communication with the containing cavity; the maintenance part is detachably connected with the side of the front plate away from the battery assembly; one end of one of the first copper busbar is detachably and electrically connected with the maintenance part, and the other end is detachably and electrically connected with the high-voltage connector; one end of one of the first copper busbar is detachably and electrically connected with the maintenance part, and the other end is detachably and electrically connected with the battery unit; the maintenance part, the battery unit and the high-voltage connector are in series with each other through the first copper busbar.
[0014] In some embodiments, the battery assembly further comprises a monitoring part; the monitoring part is detachably connected with the middle beam; the monitoring part is electrically connected with the integrated female busbar; the monitoring part is electrically connected with the communication connector.
[0015] In some embodiments, the fusion battery box further comprises a liquid cooling assembly; the liquid cooling assembly comprises a cooling cavity, a water inlet and a water outlet; the cooling cavity is arranged inside the bottom plate; the water inlet is detachably connected with the bottom plate; the water outlet is detachably connected with the bottom plate; the water inlet is in communication with the cooling cavity; the water outlet is in communication with the cooling cavity.
[0016] To solve the problem of insufficient strength of the fusion battery box, the utility model has the following advantages:
[0017] The front plate is detachably connected with the front beam, the rear plate is detachably connected with the rear beam, the bottom plate is detachably connected with the first side beam, the bottom plate is detachably connected with the second side beam, and the bottom plate is detachably connected with the middle beam. Since the box body assembly is provided with the front beam, the rear beam, the middle beam, the first side beam and the second side beam, the strength of the fusion battery box is high. When the external frame of the fusion battery box deforms, the fusion battery box can still ensure the normal operation of the battery unit by relying on its own strength, and can avoid deformation of the fusion battery box, which causes safety hazards. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 A schematic view of a fusion battery box of an embodiment is shown;
[0019] Figure 2 A schematic view of a battery unit of an embodiment is shown;
[0020] Figure 3 A schematic view of a box body assembly of an embodiment is shown;
[0021] Figure 4FIG. 1 shows a top view of a box assembly of an embodiment;
[0022] Figure 5 FIG. 2 shows a schematic view of an integrated master of an embodiment;
[0023] Figure 6 FIG. 3 shows a schematic view of a second upper cover of an embodiment;
[0024] Figure 7 FIG. 4 shows a schematic view of a safety assembly of an embodiment.
[0025] Reference signs: box assembly 01; first plate 11; front plate 111; front beam 112; second plate 12; back plate 121; back beam 122; third plate 13; bottom plate 131; middle beam 132; first side beam 133; second side beam 134; fixing hole 135; top cover 14; first sealing ring 15; second sealing ring 16; third sealing ring 17; fourth sealing ring 18; battery assembly 02; battery unit 21; battery pack 211; integrated busbar 212; first upper cover 213; monitoring part 22; vertical rod 23; second upper cover 24; transmission assembly 03; high-voltage connector 31; communication connector 32; first copper busbar 33; second copper busbar 34; safety assembly 04; maintenance part 41; explosion-proof valve 42; liquid cooling assembly 05; water inlet 51; water outlet 52. DETAILED DESCRIPTION
[0026] The present disclosure will now be discussed with reference to a number of example embodiments. It should be appreciated that these embodiments are discussed only to better illustrate the present disclosure and, as such, should not be taken as limiting the scope of the present disclosure.
[0027] As used herein, the term "includes" and its variants are to be read as open-ended terms that mean "includes, but is not limited to." The term "based on" is to be construed as "based at least in part on." The terms "one embodiment" and "an embodiment" are to be understood to mean "one or more embodiments." The term "another embodiment" is to be understood to mean "at least one other embodiment." The terms "upper," "lower," "left," "right," "front," "back," "top," "bottom," "inner," "outer," "vertical," "horizontal," "lateral," "longitudinal," and the like are used for orientation only, and do not at all limit the position or orientation of a device, element, or component being described in connection with the terms. These terms primarily serve the purpose of clarifying relative relationships between devices, elements, or components, and are not used to limit the scope of the application or the claims to only the positions or orientations described. Also, some of the terms above can be used to refer to other meanings, for example, the term "upper" can also be used to refer to an attachment or connection relationship in some cases. For those skilled in the art, the specific meanings of these terms in the present application can be understood according to the specific circumstances. In addition, the terms "mount," "provide," "have," "connect," and "couple" should be interpreted broadly. For example, it can be fixed connection, detachable connection, or integral structure; it can be mechanical connection, or electrical connection; it can be direct connection, or indirect connection through an intermediate medium; or it can be internal communication between two devices, elements, or components. For those skilled in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances. In addition, the terms "first," "second," and the like are primarily used to distinguish different devices, elements, or components (the specific types and structures of which can be the same or different), and are not intended to indicate or imply the relative importance and quantity of the indicated devices, elements, or components. Unless otherwise stated, the meaning of "multiple" is two or more.
[0028] In the present embodiment, the current heavy truck battery box is usually composed of a plurality of battery boxes and an external frame as a whole, and is usually located in the external frame and stacked for storage. However, most of the battery boxes use a whole flat plate as a bottom plate, resulting in weak strength of the battery box itself, so that the structural strength design is given to the external frame. However, the external frame is a sheet metal welding part, and the tolerance accuracy is insufficient, so that the battery box with insufficient strength often deforms with the deformation of the external frame. Therefore, in order to solve the above problems, the utility model provides a fusion battery box.
[0029] As shown in Figure 1 , Figure 2 , a fusion battery box can include a box assembly 01 and a battery assembly 02.
[0030] As shown in Figure 1 , Figure 3 ,Figure 4 As shown, the box assembly 01 can include a first plate 11, a second plate 12, a third plate 13 and a top cover 14. The first plate 11 can include a front plate 111, a front beam 112. The second plate 12 can include a rear plate 121, a rear beam 122. The third plate 13 can include a bottom plate 131, a middle beam 132, a first side beam 133, a second side beam 134. One side of the bottom plate 131 can be detachably connected or fixedly connected with the front plate 111. The rear plate 121 can be detachably connected or fixedly connected with the bottom plate 131 away from the side of the front plate 111. The front plate 111 and the rear plate 121 can extend towards the same side away from the bottom plate 131. The side of the front plate 111 close to the rear plate 121 can be detachably connected or fixedly connected with the front beam 112. The side of the rear plate 121 close to the front plate 111 can be detachably connected or fixedly connected with the rear beam 122. The middle beam 132 can be detachably connected or fixedly connected with the bottom plate 131. The front beam 112 can be detachably connected or fixedly connected with the bottom plate 131. The rear beam 122 can be detachably connected or fixedly connected with the bottom plate 131. The first side beam 133 can be detachably connected or fixedly connected with the bottom plate 131. The second side beam 134 can be detachably connected or fixedly connected with the bottom plate 131. One end of the first side beam 133 can be detachably connected or fixedly connected with one end of the front beam 112, and the other end can be detachably connected or fixedly connected with one end of the rear beam 122. One end of the second side beam 134 can be detachably connected or fixedly connected with the side of the front beam 112 away from the first side beam 133, and the other end can be detachably connected or fixedly connected with the side of the rear beam 122 away from the first side beam 133. One end of the first side beam 133 can be detachably connected or fixedly connected with one end of the front plate 111, and the other end can be detachably connected or fixedly connected with one end of the rear plate 121. One end of the second side beam 134 can be detachably connected or fixedly connected with the side of the front plate 111 away from the first side beam 133, and the other end can be detachably connected or fixedly connected with the side of the rear plate 121 away from the first side beam 133. One end of the middle beam 132 can be detachably connected or fixedly connected with the first side beam 133, and the other end can be detachably connected or fixedly connected with the second side beam 134. The middle beam 132 can be located at the middle position of the bottom plate 131. The front plate 111, the rear plate 121, the bottom plate 131 and the top cover 14 can form a containing chamber. The front beam 112, the middle beam 132, the first side beam 133, the second side beam 134 and the rear beam 122 can be located in the containing chamber. In this way, the box assembly 01 is provided with the front beam 112, the rear beam 122, the middle beam 132, the first side beam 133 and the second side beam 134, so that the components of the box assembly 01 are connected with each other, and most of the connection positions are located at the connection corners, thereby increasing the strength of the box assembly 01. When the external frame of the containing hybrid battery box is deformed, the hybrid battery box can still ensure the normal operation of the battery assembly 02 by relying on its own strength, thereby avoiding the safety hazard caused by the deformation of the containing hybrid battery box.
[0031] As shown in Figure 2 , the battery assembly 02 can include a battery unit 21. The battery unit 21 can be detachably connected with the box assembly 01. The battery unit 21 can be located in the accommodation chamber. The battery unit 21 can store electric energy, and when an external electric device needs to use electricity, the battery unit 21 can provide electric energy for the electric device.
[0032] In the embodiment, as shown in Figure 3 , the third plate 13 can further include a plurality of fixing holes 135. Part of the bottom plate 131 can extend to the outer peripheral side of the accommodation chamber. The plurality of fixing holes 135 can pass through the bottom plate 131. The plurality of fixing holes 135 can be arranged at intervals along the peripheral side of the bottom plate 131. The plurality of fixing holes 135 can be located outside the accommodation chamber. At present, the fixing holes 135 are usually designed at the bottom center position of the bottom plate 131, and the box assembly 01 is multi-layered, so when the battery assembly 02 is damaged and needs to be repaired or replaced, the other box assemblies 01 below the box assembly 01 to be removed need to be removed to achieve replacement or repair. Therefore, the fixing holes 135 are designed on the peripheral side of the bottom plate 131, so that the single-layer box assembly 01 can be disassembled arbitrarily. Further, the time for repairing or replacing the battery assembly 02 can be reduced.
[0033] In the embodiment, as shown in Figure 3 , the box assembly 01 can further include a first sealing ring 15, a second sealing ring 16, a third sealing ring 17, and a fourth sealing ring 18. The first sealing ring 15 can be detachably connected with the side of the front plate 111 away from the bottom plate 131. The second sealing ring 16 can be detachably connected with the side of the rear plate 121 away from the bottom plate 131. The third sealing ring 17 can be detachably connected with the side of the first side beam 133 away from the second side beam 134. The fourth sealing ring 18 can be detachably connected with the side of the second side beam 134 away from the first side beam 133. The first sealing ring 15 can be located at the joint of the front plate 111 and the top cover 14. The second sealing ring 16 can be located at the joint of the rear plate 121 and the top cover 14. The third sealing ring 17 can be located at the joint of the first side beam 133 and the top cover 14. The first sealing ring 15 can be located at the joint of the second side beam 134 and the top cover 14. In this way, by arranging the first sealing ring 15, the second sealing ring 16, the third sealing ring 17, and the fourth sealing ring 18, the box assembly 01 can be assembled more firmly, and water and external foreign matter can be prevented from entering the accommodation chamber to affect the operation of the battery assembly 02.
[0034] In the embodiment, as shown in Figure 2 , Figure 5As shown, the battery unit 21 can include a battery pack 211, an integrated busbar 212, a first upper cover 213. The integrated busbar 212 can be detachably connected with the battery pack 211 at a side close to the top cover 14. The integrated busbar 212 can be electrically connected with the battery pack 211. The first upper cover 213 can be detachably connected with the integrated busbar 212 at a side close to the top cover 14. The first upper cover 213 can protect the battery pack 211 and the integrated busbar 212 from foreign matter contacting the circuit on the integrated busbar 212, causing short circuit or open circuit of the battery unit 21. The integrated busbar 212 can collect parameters of the battery pack 211, which can include voltage, current, temperature, etc. Thus, according to the parameters, it can be determined whether the battery pack 211 has the risk of out of control.
[0035] In the embodiment, as shown in Figure 5 , the battery assembly 02 can further include a second upper cover 24, shockproof cotton. The second upper cover 24 can be detachably connected with the shockproof cotton. The shockproof cotton can be detachably connected with the first upper cover 213, and the shockproof cotton can be located between the second upper cover 24 and the first upper cover 213. The second upper cover 24 can abut against the top cover 14. Since the battery unit 21 will vibrate during use, for example, during driving of the vehicle. Therefore, the shockproof cotton is added between the first upper cover 213 and the second upper cover 24, so as to reduce the influence of vibration on the battery unit 21, and avoid displacement of the battery unit 21, which can cause damage to the battery unit 21 due to collision.
[0036] In the embodiment, as shown in Figure 3 , Figure 6 , the battery assembly 02 can further include a vertical rod 23. The second upper cover 24 can further include a through hole. One end of the vertical rod 23 can be detachably connected with the middle beam 132, and the other end can abut against the through hole. The outer peripheral wall of the vertical rod 23 can abut against the inner peripheral wall of the through hole. The vertical rod 23 can be located in the accommodation cavity. Since the material of the second upper cover 24 is relatively soft, when the box assembly 01 and the battery unit 21 vibrate, the second upper cover 24 can be displaced. Therefore, the vertical rod 23 penetrates through the second upper cover 24 and abuts against each other, so as to reduce the vibration amplitude of the second upper cover 24, and thus the battery unit 21 can be better protected.
[0037] In the embodiment, as shown in Figure 5 , Figure 7As shown, the fusion battery box can further include a transmission assembly 03. The transmission assembly 03 can include a high-voltage connector 31, a communication connector 32, a first copper bus bar 33, and a second copper bus bar 34. The high-voltage connector 31 can be detachably connected with the front plate 111. The high-voltage connector 31 can be located on the side of the front plate 111 away from the battery assembly 02. The high-voltage connector 31 can achieve safe and efficient transmission of electric energy, ensuring that the battery unit 21 can provide power for the vehicle or other equipment and perform charging operations. The communication connector 32 can be detachably connected with the front plate 111. The communication connector 32 can be located on the side of the front plate 111 away from the battery assembly 02. The communication connector 32 can be electrically connected with the integrated busbar 212. The communication connector 32 can feed back the state of the battery unit 21 to the external battery management system, thereby ensuring the normal operating state of the battery. One end of the first copper bus bar 33 can be electrically connected with the battery assembly 02, and the other end can be electrically connected with the high-voltage connector 31. The battery assembly 02 can include a plurality of battery units 21. The plurality of battery units 21 can be electrically connected through the second copper bus bar 34. Since the first copper bus bar 33 and the second copper bus bar 34 have high conductivity and good heat dissipation performance, etc., the transmission of electric energy can be better guaranteed.
[0038] In the present embodiment, as Figure 5 , Figure 7As shown, the fusion battery box can further include a safety assembly 04. The safety assembly 04 can include an explosion-proof valve 42, a maintenance part 41. The first busbar 33 can include a plurality of first busbars 33. The explosion-proof valve 42 can be detachably connected to the side of the front plate 111 away from the battery assembly 02. The internal chamber of the explosion-proof valve 42 can be in communication with the containing chamber, and the explosion-proof valve 42 in the normal state can make the pressure in the containing chamber the same as the outside. When the battery unit 21 catches fire, the explosion-proof valve 42 can release the pressure in the containing chamber away from the battery unit 21, preventing the battery unit 21 from exploding. The maintenance part 41 can be detachably connected to the side of the front plate 111 away from the battery assembly 02. One end of a first busbar 33 can be detachably and electrically connected to the maintenance part 41, and the other end can be detachably and electrically connected to the high-voltage connector 31. One end of a first busbar 33 can be detachably and electrically connected to the maintenance part 41, and the other end can be detachably and electrically connected to the battery unit 21. The maintenance part 41, the battery unit 21, and the high-voltage connector 31 can be connected in series through the first busbar 33. When the maintenance part 41 is in a closed state, the high-voltage circuit is normally on, and the containing battery box can normally work to provide power for vehicles or other equipment or to charge the battery unit 21. When the maintenance part 41 is in an open state, the high-voltage circuit of the containing battery box is cut off, thereby facilitating the maintenance and inspection of the components in the containing chamber by the technician, i.e., the maintenance part 41 can ensure that the work is performed in a safe environment without high voltage, avoiding the risk of electric shock for the maintenance personnel. The maintenance part 41 also has a fuse, which automatically opens when the transmitted voltage is too large, preventing the fusion battery box from having a safety hazard.
[0039] In this embodiment, as shown in Figure 5 The battery assembly 02 can further include a monitoring part 22. The monitoring part 22 can be detachably connected to the center beam 132. The monitoring part 22 can be electrically connected to the integrated female bus 212. The monitoring part 22 can be electrically connected to the communication connector 32. The monitoring part 22 can monitor the battery unit 21 by collecting the corresponding state of the battery unit 21 through the integrated female bus, ensure the safe operation of the battery unit 21, and feed back the information to the battery management system outside through the communication connector 32.
[0040] In this embodiment, as shown in Figure 7As shown, the fusion battery box can further include a liquid cooling assembly 05. The liquid cooling assembly 05 can include a cooling chamber, a water inlet 51, and a water outlet 52. The cooling chamber can be arranged inside the bottom plate 131. The water inlet 51 can be detachably connected with the bottom plate 131. The water outlet 52 can be detachably connected with the bottom plate 131. The water inlet 51 can be in communication with the cooling chamber. The water outlet 52 can be in communication with the cooling chamber. In this way, the cooling liquid can be fed into the cooling chamber through the water inlet 51. When the cooling liquid is replaced, the cooling liquid can be taken out from the water outlet 52. In this way, the liquid cooling assembly 05 can guarantee the cooling of the battery units 21, prevent the battery from overheating, and prevent safety accidents.
[0041] Those skilled in the art can understand that the above-mentioned embodiments are specific cases for implementing the present disclosure, and in actual application, various changes can be made in form and details without departing from the scope of the present disclosure.
Claims
1. A fused battery box, characterized in that, The fusion battery box includes: A housing assembly includes a first plate, a second plate, a third plate, and a top cover; the first plate includes a front plate and a front beam; the second plate includes a rear plate and a rear beam; the third plate includes a bottom plate, a middle beam, a first side beam, and a second side beam; one side of the bottom plate is detachably connected to the front plate; the rear plate is detachably connected to the side of the bottom plate away from the front plate; the front plate and the rear plate extend in the same direction away from the bottom plate; the side of the front plate near the rear plate is detachably connected to the front beam; the side of the rear plate near the front plate is detachably connected to the rear beam; the middle beam is detachably connected to the bottom plate; the front beam is detachably connected to the bottom plate; the rear beam is detachably connected to the bottom plate; the first side beam is detachably connected to the bottom plate; the second side beam is detachably connected to the bottom plate; one end of the first side beam is connected to one end of the front beam. One end of the first side beam is detachably connected to the front beam, and the other end is detachably connected to one end of the rear beam; one end of the second side beam is detachably connected to the side of the front beam away from the first side beam, and the other end is detachably connected to the side of the rear beam away from the first side beam; one end of the first side beam is detachably connected to one end of the front plate, and the other end is detachably connected to one end of the rear plate; one end of the second side beam is detachably connected to the side of the front plate away from the first side beam, and the other end is detachably connected to the side of the rear plate away from the first side beam; one end of the middle beam is detachably connected to the first side beam, and the other end is detachably connected to the second side beam; the middle beam is located in the middle of the bottom plate; the front plate, the rear plate, the bottom plate, and the top cover form a receiving cavity; the front beam, the middle beam, the first side beam, the second side beam, and the rear beam are located within the receiving cavity; A battery assembly, comprising battery cells; the battery cells are detachably connected to the housing assembly; the battery cells are located within the receiving cavity.
2. The fusion battery box according to claim 1, characterized in that, The third plate also includes multiple fixing holes; a portion of the base plate extends to the outer periphery of the receiving chamber; the multiple fixing holes penetrate the base plate; the multiple fixing holes are spaced apart along the periphery of the base plate; the multiple fixing holes are located outside the receiving chamber.
3. The fusion battery box according to claim 1, characterized in that, The housing assembly further includes a first sealing ring, a second sealing ring, a third sealing ring, and a fourth sealing ring; the first sealing ring is detachably connected to the side of the front panel away from the bottom plate; the second sealing ring is detachably connected to the side of the rear panel away from the bottom plate; the third sealing ring is detachably connected to the side of the first side beam away from the second side beam; the fourth sealing ring is detachably connected to the side of the second side beam away from the first side beam; the first sealing ring is located at the contact point between the front panel and the top cover; the second sealing ring is located at the contact point between the rear panel and the top cover; the third sealing ring is located at the contact point between the first side beam and the top cover; the first sealing ring is located at the contact point between the second side beam and the top cover.
4. A fusion battery box according to claim 1, characterized in that, The battery unit includes a battery pack, an integrated busbar, and a first top cover; the integrated busbar is detachably connected to the battery pack on the side near the top cover; the integrated busbar is electrically connected to the battery pack; and the first top cover is detachably connected to the integrated busbar on the side near the top cover.
5. A fusion battery box according to claim 4, characterized in that, The battery assembly also includes a second top cover and shock-absorbing cotton; the second top cover and the shock-absorbing cotton are detachably connected; the shock-absorbing cotton is detachably connected to the first top cover, and the shock-absorbing cotton is located between the second top cover and the first top cover; The second upper cover abuts against the top cover.
6. A fusion battery box according to claim 5, characterized in that, The battery assembly also includes a support rod; the second top cover also includes a through hole; one end of the support rod is detachably connected to the central beam, and the other end passes through the second top cover; the outer peripheral wall of the support rod abuts against the inner peripheral wall of the through hole; The upright is located within the receiving cavity.
7. A fusion battery box according to claim 4, characterized in that, The fused battery box further includes a transmission component; the transmission component includes a high-voltage connector, a communication connector, a first busbar, and a second busbar; the high-voltage connector is detachably connected to the front panel; the high-voltage connector is located on the side of the front panel away from the battery assembly; the communication connector is detachably connected to the front panel; the communication connector is located on the side of the front panel away from the battery assembly; the communication connector is electrically connected to the integrated busbar; one end of the first busbar is electrically connected to the battery assembly, and the other end is electrically connected to the high-voltage connector; the battery assembly includes multiple battery cells; the multiple battery cells are electrically connected to each other via the second busbar.
8. A fusion battery box according to claim 7, characterized in that, The fused battery box further includes safety components; the safety components include an explosion-proof valve and a maintenance unit; the first busbar includes multiple first busbars; the explosion-proof valve is detachably connected to the side of the front panel away from the battery assembly; the internal chamber of the explosion-proof valve communicates with the receiving chamber; the maintenance unit is detachably connected to the side of the front panel away from the battery assembly; one end of one first busbar is detachably connected to and electrically connected to the maintenance unit, and the other end is detachably connected to and electrically connected to the high-voltage connector; one end of another first busbar is detachably connected to and electrically connected to the maintenance unit, and the other end is detachably connected to and electrically connected to the battery unit; the maintenance unit, the battery unit, and the high-voltage connector are connected in series through the first busbars.
9. A fusion battery box according to claim 7, characterized in that, The battery assembly also includes a monitoring unit; the monitoring unit is detachably connected to the central beam; the monitoring unit is electrically connected to the integrated busbar; and the monitoring unit is electrically connected to the communication connector.
10. A fusion battery box according to claim 1, characterized in that, The fused battery box also includes a liquid cooling assembly; the liquid cooling assembly includes a cooling chamber, a water inlet, and a water outlet; the cooling chamber is disposed inside the base plate; the water inlet is detachably connected to the base plate; the water outlet is detachably connected to the base plate; the water inlet communicates with the cooling chamber; the water outlet communicates with the cooling chamber.
Citation Information
Patent Citations
Power battery pack and power battery system
CN118231904A