Integrated electric wire harness

Abstract

The utility model relates to the technical field of wire harnesses, and discloses an integrated wire harness, which comprises a wire body, one end of the wire body is fixedly connected with a first connecting port, the outer wall of the first connecting port is provided with a connecting assembly, the connecting assembly is used for stably connecting equipment, and the other end of the wire body is fixedly connected with a second connecting port. And the connecting assembly comprises first connecting plates, the inner wall of each first connecting plate is fixedly connected with a connecting block, the two sides of the interior of the first connecting opening are fixedly connected with fixing blocks, a first spring is fixedly connected between each connecting block and the corresponding fixing block, and one side of each first connecting plate is fixedly connected with a second connecting plate. According to the utility model, the clamping ball on the surface of one device is clamped with the clamping groove on the surface of the other device, and the clamping tightness is enhanced by utilizing the counter-acting force of the spring I, so that the connection of the devices is realized, and the stability in the connection process of the devices is enhanced.

Description

Technical Field

[0001] This utility model relates to the field of wire harness technology, and in particular to integrated wire harnesses. Background Technology

[0002] Integrated wire harnesses are key components used to connect multiple electrical devices, enabling power transmission and signal delivery, and play a vital role in modern electrical systems. They integrate complex wiring systems, reducing messy wiring, improving space utilization, and making the electrical system cleaner and more organized. Simultaneously, they contribute to improving the reliability and stability of connections between devices, ensuring smooth power and signal transmission, and laying the foundation for normal equipment operation. In complex electrical equipment networks, such as automated production lines and large communication base stations, integrated wire harnesses effectively reduce wiring difficulty and maintenance costs, improving the overall system efficiency and stability.

[0003] In existing technologies, for equipment connection and wiring harness-related operations, the wires are first directly soldered or fixed to the equipment interface with screws during the equipment manufacturing process. The interface is usually a simple plastic or metal shell covering a metal pin structure. When two devices need to be connected, the operator directly aligns the plug of one device with the socket of the other device, applies a certain amount of force to insert the plug into the socket, and relies on the elastic structure inside the socket to make contact between the plug pins and the conductive part of the socket, thereby establishing an electrical connection.

[0004] However, devices are usually connected via simple plug-in interfaces. When the device is subjected to external conditions such as shaking or impact, the connection is prone to separation due to the lack of an effective fixing structure, leading to power supply interruption or signal transmission failure. This seriously affects the normal operation of the device and may even cause the entire electrical system to malfunction, resulting in huge losses to production, communication and other activities, and increasing maintenance costs and downtime. Therefore, integrated wire harnesses are proposed to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide an integrated wire harness, which aims to improve the problem that the connection of equipment is easily separated under external conditions such as shaking and impact, when the equipment is usually connected by plugging and unplugging.

[0006] To achieve the above objectives, the integrated wire harness provided in this embodiment of the utility model is as follows:

[0007] An integrated wire harness includes a wire body, a protective component on the outer wall of the wire body, a connection port one fixedly connected to one end of the wire body, a connection component on the outer wall of the connection port one, the connection component being used for stable connection to the device, and a connection port two fixedly connected to the other end of the wire body.

[0008] The connecting assembly includes a connecting plate 1 located on both sides of the connecting port 1. A connecting block is fixedly connected to the inner wall of each connecting plate 1. A fixing block is fixedly connected to both sides of the inner wall of the connecting port 1. A spring 1 is fixedly connected between each connecting block and the fixing block. A connecting plate 2 is fixedly connected to one side of each connecting plate 1. Multiple locking balls are fixedly connected to the inner wall of each connecting plate 2. Multiple locking slots are opened inside the connecting port 2.

[0009] As a further description of the above technical solution:

[0010] The protective component includes a ceramic fiber sleeve, which is disposed on the outer wall of the wire body. The ceramic fiber sleeve is used to isolate some of the heat generated by the wire body during operation. The outer wall of the ceramic fiber sleeve is provided with a multi-layer composite protective sleeve, which is used to protect the ceramic fiber sleeve.

[0011] As a further description of the above technical solution:

[0012] The outer wall of the multi-layer composite protective sleeve is provided with a glass fiber reinforced nylon sleeve, which is used to increase the density of the equipment surface to provide good protection.

[0013] As a further description of the above technical solution:

[0014] The outer wall of the glass fiber reinforced nylon sleeve is provided with a waterproof and breathable membrane, and the surface of the waterproof and breathable membrane has multiple holes for dissipating heat from inside the equipment.

[0015] As a further description of the above technical solution:

[0016] The outer wall of the waterproof and breathable membrane is fixedly connected with multiple fixing strips. The gaps between the fixing strips are used to accelerate the airflow speed for good heat dissipation of the equipment.

[0017] As a further description of the above technical solution:

[0018] A sealing ring is slidably connected inside the connection port, and multiple springs are fixedly connected between the sealing ring and the inside of the connection port.

[0019] The integrated wire harness provided in this embodiment of the utility model has at least one of the following technical effects:

[0020] 1. In this utility model, the locking ball on one device surface and the locking groove on the other device surface engage with each other, and the reaction force of the spring enhances the tightness of the engagement, thereby achieving the connection of the devices. This solves the problem that the connection of devices is easily separated under external conditions such as shaking and impact when the devices are connected by plugging and unplugging. This enhances the stability of the device connection process.

[0021] 2. In this utility model, a glass fiber reinforced nylon sleeve, a multi-layer composite protective sleeve, and a ceramic fiber sleeve are used to protect the wire body. At the same time, the gaps between the holes on the surface of the waterproof and breathable membrane and the multiple fixing strips are used to dissipate heat from the wire body. Finally, the reaction force of the second spring is used to compress the wire body to achieve a seal at the connection between the two devices. Compared with other traditional devices, the protection of the devices is improved in many ways. Attached Figure Description

[0022] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0023] Figure 1 This is a three-dimensional schematic diagram of the integrated wire harness proposed in this utility model;

[0024] Figure 2 This is a schematic diagram of the slot structure of the integrated wire harness proposed in this utility model;

[0025] Figure 3 This is a schematic diagram of the structure of the integrated wire harness connection plate proposed in this utility model;

[0026] Figure 4 This is a schematic diagram of the sealing ring structure of the integrated wire harness proposed in this utility model;

[0027] Figure 5 This is a schematic diagram of the fixing strip structure of the integrated wire harness proposed in this utility model.

[0028] The following are the labeling elements in the figure:

[0029] 1. Waterproof and breathable membrane; 2. Connection port one; 3. Connection plate one; 4. Connection plate two; 5. Clamping ball; 6. Sealing ring; 7. Connection port two; 8. Fixing strip; 9. Connection block; 10. Spring one; 11. Fixing block; 12. Spring two; 13. Glass fiber reinforced nylon sleeve; 14. Multi-layer composite protective sleeve; 15. Ceramic fiber sleeve; 16. Wire body; 17. Slot. Detailed Implementation

[0030] The embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the embodiments of the present invention, and should not be construed as limiting the present invention.

[0031] In the description of the embodiments of this utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the embodiments of this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0032] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of embodiments of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0033] In this embodiment of the invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this embodiment of the invention according to the specific circumstances.

[0034] Reference Figure 1 - Figure 3This utility model provides an embodiment of an integrated wire harness, including a wire body 16. A protective component is provided on the outer wall of the wire body 16. One end of the wire body 16 is fixedly connected to a connection port 2, which is made of high-strength engineering plastic and has precision-designed metal conductive sheets inside. These conductive sheets are made of copper alloy material with excellent conductivity, and are finely polished and gold-plated to ensure good conductivity and effectively prevent oxidation. The outer engineering plastic shell has good insulation and mechanical strength, protecting the internal structure. A connection component is provided on the outer wall of the connection port 2 for stable connection of the device. The other end of the wire body 16 is fixedly connected to a connection port 7, which is also made of high-quality engineering plastic and internal metal conductive sheets, but the shape of its metal conductive sheets is compatible with that of the connection port 2.

[0035] The connecting assembly includes a connecting plate 3, which is a rectangular metal plate made of aluminum alloy. It has undergone anodizing treatment, forming a dense oxide film on the surface, which has good wear resistance and corrosion resistance. The connecting plate 3 is located on both sides of the connecting port 2. A connecting block 9 is fixedly connected to the inner wall of each connecting plate 3. A fixing block 11 is fixedly connected to both sides of the inside of the connecting port 2. A spring 10 is fixedly connected between each connecting block 9 and the fixing block 11. A connecting plate 4 is fixedly connected to one side of each connecting plate 3. Multiple retaining balls 5 are fixedly connected to the inner wall of each connecting plate 4. The retaining balls 5 are made of high-hardness alloy steel with a smooth and rounded surface. Multiple retaining grooves 17 are opened inside the connecting port 7.

[0036] Specifically, when connecting two devices, the wire harnesses on the outer walls of the two devices need to be interconnected. First, move the connector 2 on one device to the outer wall of the connector 7 on the other device, and at the same time pull the connecting plate 3 to both sides. As the connecting plate 3 moves, it will compress the spring 10 through the connecting block 9. When the connector 7 is inserted into the interior of the connector 2, release the pulling force on the connecting plate 3. The rebound force of the spring 10 will push the retaining ball 5 on the inner wall of the connecting plate 4 to lock into the retaining groove 17 inside the connector 7, thereby enhancing the stability of the device connection process.

[0037] Reference Figure 4 - Figure 5The protective component includes a ceramic fiber sleeve 15, which is a tubular protective sleeve woven from ceramic fiber as the main raw material. Ceramic fiber has advantages such as light weight, high temperature resistance, good thermal stability, and low thermal conductivity, which can effectively prevent heat transfer and reduce the impact on other components. The ceramic fiber sleeve 15 is installed on the outer wall of the wire body 16, and the ceramic fiber sleeve 15 and the wire body 16 are connected by a hot-melt process. The ceramic fiber sleeve 15 is used to isolate part of the heat generated by the operation of the wire body 16. The outer wall of the ceramic fiber sleeve 15 is provided with a multi-layer composite protective sleeve 14, which extends from the inside to the outside. The system consists of a soft cotton cushioning layer, a high-strength polyester waterproof film layer, and a wear-resistant polyurethane outer layer. The cotton cushioning layer absorbs minor impacts, the polyester waterproof film layer effectively prevents moisture intrusion, and the polyurethane outer layer resists friction and scratches. A multi-layer composite protective sleeve 14 protects the ceramic fiber sleeve 15. The outer wall of the multi-layer composite protective sleeve 14 is fitted with a glass fiber reinforced nylon sleeve 13. The glass fiber reinforced nylon sleeve 13 is made by uniformly dispersing high-strength glass fibers within a nylon matrix. The length and distribution of the glass fibers are carefully designed to enhance the nylon's toughness without compromising its strength. For improved performance, the glass fiber reinforced nylon sleeve 13 increases the density of the equipment surface to provide good protection. The outer wall of the glass fiber reinforced nylon sleeve 13 is equipped with a waterproof and breathable membrane 1. The surface of the waterproof and breathable membrane 1 has multiple pores to dissipate heat from inside the equipment. The waterproof and breathable membrane 1 is a polymer material membrane with a special microporous structure. The size of these micropores is precisely designed to allow only water vapor molecules to pass through, while liquid water, dust, and other contaminants cannot. Multiple fixing strips 8 are fixedly connected to the outer wall of the waterproof and breathable membrane 1. The fixing strips 8 are long strip-shaped components made of aluminum alloy with an anodized surface. It has good corrosion resistance and a certain airflow guiding effect. The gap between the fixing strips 8 is used to accelerate the airflow speed for good heat dissipation of the equipment. The sealing ring 6 is slidably connected inside the connection port 2. The sealing ring 6 is an annular sealing component made of high-quality rubber material. This rubber has the characteristics of high elasticity, wear resistance and chemical corrosion resistance. There are also some fine reinforcing fibers evenly distributed inside. These fibers are made of high-strength polyester material, which can effectively enhance the overall strength of the sealing ring 6. It will not easily deform or be damaged when squeezed. Multiple springs 12 are fixedly connected between the sealing ring 6 and the inside of the connection port 2.

[0038] Specifically, during the equipment connection process, the sealing ring 6 is compressed, thereby compressing the spring 12. The rebound force of the spring 12 is used to transmit this compressive force to the outer wall of the sealing ring 6, making the sealing ring 6 fit more tightly with the other equipment and enhancing the sealing between the two equipment connection points. During use, the ceramic fiber sleeve 15 isolates and absorbs some of the heat generated by the wire body 16. At the same time, the multi-layer composite protective sleeve 14 enhances the protection of the outer wall of the equipment, and the glass fiber reinforced nylon sleeve 13 enhances the toughness of the equipment surface, preventing damage to the equipment due to external scratches or pulling during use. Next, the waterproof and breathable membrane 1 dissipates the heat generated by the wire body 16, and the airflow is enhanced by the narrow tube effect through the gaps between the multiple fixing strips 8, thereby accelerating the heat dissipation efficiency of the equipment and enhancing the protection of the equipment.

[0039] Working Principle: When connecting two devices, the wiring harnesses on their outer walls need to be interconnected. First, move one of the connection ports (2) to the outer wall of the other device's connection port (7). Simultaneously, pull the connecting plate (3) to both sides. As the connecting plate (3) moves, it compresses the spring (10) via the connecting block (9). When the second connection port (7) is inserted into the first connection port (2), release the pulling force on the connecting plate (3). The rebound force of the spring (10) pushes the retaining ball (5) on the inner wall of the second connecting plate (4) into the retaining groove (17) inside the second connection port (7), thus enhancing the stability of the connection process. During the connection process, the sealing ring (6) is compressed, which in turn compresses the spring (12). The rebound force of the spring (12) transmits this compressive force to the... The outer wall of the sealing ring 6 allows for a tighter fit between the sealing ring 6 and another device, enhancing the sealing performance between the two devices. During use, the ceramic fiber sleeve 15 absorbs and isolates some of the heat generated by the wire body 16, reducing its impact on other components. At the same time, the multi-layer composite protective sleeve 14 enhances the protective function of the outer wall of the device, and the glass fiber reinforced nylon sleeve 13 enhances the toughness of the device surface, preventing damage caused by external scratches or pulling during use. Next, the waterproof and breathable membrane 1 dissipates the heat generated by the wire body 16, and the narrow tube effect allows air to flow through the gaps between multiple fixing strips 8, increasing the airflow speed and accelerating the heat dissipation efficiency of the device, thus enhancing its protective performance.

[0040] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An integrated wire harness, comprising a wire body (16), characterized in that: The outer wall of the wire body (16) is provided with a protective component. One end of the wire body (16) is fixedly connected to a connection port one (2). The outer wall of the connection port one (2) is provided with a connection component. The connection component is used to stably connect the equipment. The other end of the wire body (16) is fixedly connected to a connection port two (7). The connecting assembly includes a connecting plate one (3), which is located on both sides of the connecting port one (2). Each connecting plate one (3) has a connecting block (9) fixedly connected to its inner wall. Each connecting port one (2) has a fixing block (11) fixedly connected to both sides inside. Each connecting block (9) and fixing block (11) is fixedly connected to a spring one (10). Each connecting plate one (3) has a connecting plate two (4) fixedly connected to one side. Each connecting plate two (4) has multiple locking balls (5) fixedly connected to its inner wall. Each connecting port two (7) has multiple locking slots (17) inside.

2. The integrated wire harness according to claim 1, characterized in that: The protective component includes a ceramic fiber sleeve (15), which is disposed on the outer wall of the wire body (16). The ceramic fiber sleeve (15) is used to isolate part of the heat generated by the operation of the wire body (16). The outer wall of the ceramic fiber sleeve (15) is provided with a multi-layer composite protective sleeve (14), which is used to protect the ceramic fiber sleeve (15).

3. The integrated wire harness according to claim 2, characterized in that: The outer wall of the multi-layer composite protective sleeve (14) is provided with a glass fiber reinforced nylon sleeve (13), which is used to increase the density of the equipment surface.

4. The integrated wire harness according to claim 3, characterized in that: The outer wall of the glass fiber reinforced nylon sleeve (13) is provided with a waterproof and breathable membrane (1), and the surface of the waterproof and breathable membrane (1) has multiple holes for dissipating the heat inside the equipment.

5. The integrated wire harness according to claim 4, characterized in that: The outer wall of the waterproof and breathable membrane (1) is fixedly connected with multiple fixing strips (8), and the gaps between the fixing strips (8) are used to accelerate the air circulation speed.

6. The integrated wire harness according to claim 1, characterized in that: A sealing ring (6) is slidably connected inside the connection port (2), and multiple springs (12) are fixedly connected between the sealing ring (6) and the inside of the connection port (2).

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