Online maintenance and debugging cable for transmitting module of filter tip transmitter

Abstract

The utility model discloses an on-line maintenance and debugging cable for a transmitting module of a filter tip transmitter, which relates to the filter tip transmitter detection technology and comprises a transmitting unit, a conventional connecting line, a debugging connecting line, a relay and a first transmitter. The conventional connecting line and the debugging connecting line are connected in parallel between the transmitting unit and the relay; the relay is used for controlling the connection state of the conventional connecting line or the debugging connecting line, and the relay is connected with the first transmitter. On-line debugging can be carried out through the debugging connecting line, the dismounting and mounting times of the transmitting unit in case of a fault can be obviously reduced, and possible damage to equipment due to frequent dismounting and mounting is avoided. And meanwhile, the time required for troubleshooting can be greatly shortened, so that the equipment operation efficiency of the filter tip transmitter is greatly improved, and a powerful guarantee is provided for smooth production.

Description

TECHNICAL FIELD

[0001] The utility model relates to the mouth stick launcher detection technical field especially relates to mouth stick launcher transmission module on -line maintenance debugging cable. BACKGROUND

[0002] The mouth stick supply efficiency of the wrapping workshop as the key link in the tobacco manufacturing process directly influences the overall operation efficiency of the production line. However, it is found in the operation process that the transmission unit is prone to failure, and the transmission unit of the mouth stick launcher is installed in the body, and such position layout makes it difficult for the maintenance personnel to intuitively observe the running state.

[0003] When problems occur and need to be repaired, the transmission unit has to be disassembled from the body, and the mechanical part and the electrical part are comprehensively and carefully checked. After the check is completed, the transmission unit needs to be installed back to the original position again and debugged to ensure that it can operate normally. The whole process is not only complicated, but also consumes a lot of time and manpower. SUMMARY

[0004] The utility model provides a kind of mouth stick launcher transmission module on -line maintenance debugging cable to solve the problem of low detection efficiency of the transmission unit of current mouth stick.

[0005] The utility model provides a kind of mouth stick launcher transmission module on -line maintenance debugging cable, comprising:

[0006] Transmission unit, conventional connection line, debugging connection line, relay and first launcher;

[0007] The conventional connection line and the debugging connection line are connected in parallel between the transmission unit and the relay;

[0008] The relay is used to control the on-off state of the conventional connection line or the debugging connection line, and the relay is connected with the first launcher.

[0009] On the basis of the above technical scheme, optionally, the relay is also connected with switch and power supply, and the relay and the switch are connected in series on the power supply.

[0010] On the basis of the above technical scheme, optionally, the debugging connection line includes power line and first signal connection line.

[0011] On the basis of the above technical scheme, optionally, the debugging connection line includes power line, and the transmission unit is connected with second launcher by second signal line.

[0012] On the basis of the above technical scheme, optionally, the transmission unit specification matched by the second launcher is same with the transmission unit specification matched by the first launcher.

[0013] In the above technical solutions, optionally, the debugging connection line is a seven-core plug; and the first signal connection line has a twenty-core plug.

[0014] In the above technical solutions, optionally, the debugging connection line is a seven-core plug; and the second signal connection line has a twenty-core plug.

[0015] In the above technical solutions, optionally, the first transmitter is matched with a plurality of the transmitting units.

[0016] The technical scheme of the embodiment of the utility model can switch the transmitting unit from the connection of the conventional connection line to the debugging connection line through the relay. When the transmitting unit or a fault occurs, the transmitting unit can be connected to the debugging connection line through the relay. So that the transmitting unit can be detached from the original equipment, and the communication state of the transmitting unit is retained at the same time. Then the transmitting unit is maintained in the working state. After the transmitting unit is detached, the online debugging can be carried out through the energization. The worker can more conveniently observe the specific state of each detection element and electromagnetic valve in the transmitting unit in the working process. Compared with the current way of maintaining the equipment after the transmitting unit is detached and de-energized, the technical scheme provided by the embodiment of the utility model can carry out the online debugging through the debugging connection line, can significantly reduce the disassembly frequency of the transmitting unit in the fault, and avoids the damage to the equipment caused by the frequent disassembly. At the same time, the time required for troubleshooting can be greatly shortened, so that the equipment operation efficiency of the mouth stick transmitter is greatly improved, and strong guarantee is provided for the smooth production.

[0017] It should be understood that the content described in this part is not intended to identify the key or important features of the embodiments of the utility model, nor is it used to limit the scope of the utility model. Other features of the utility model will become easy to understand through the following description. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the technical scheme in the embodiments of the utility model, the drawings needed in the embodiment description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can be obtained by those skilled in the art without creative labor on the basis of these drawings.

[0019] Figure 1 It is a circuit diagram of the online maintenance debugging cable of the mouth stick transmitter transmitting module provided by the embodiment of the utility model;

[0020] Figure 2 It is a relay control circuit diagram provided by the embodiment of the utility model;

[0021] Figure 3 The embodiment of the utility model provides a transmitting unit compatible schematic diagram. DETAILED DESCRIPTION

[0022] In order to make the personnel in the technical field better understand the utility model scheme, below will combine the drawings in the embodiment of the utility model, the technical scheme in the embodiment of the utility model is clearly and completely described, obviously, the described embodiment is only a part of the embodiment of the utility model, not all the embodiment. Based on the embodiment in the utility model, all other embodiments obtained by the ordinary skill in the art without making creative labor should belong to the scope of the utility model protection.

[0023] It should be noted that the terms "first", "second" and the like in the specification and claims of the utility model and the above-mentioned drawings are used to distinguish similar objects, and do not have to be used to describe a specific order or sequence. It should be understood that the data used in this way can be exchanged under appropriate circumstances, so that the embodiments of the utility model described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "include" and "have" and any variation thereof are intended to cover non-exclusive inclusion, for example, a process, method, system, product or device including a series of steps or units does not have to be limited to the clearly listed steps or units, but can include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0024] As a key link in the tobacco manufacturing process, the efficiency of the mouthpiece supply directly affects the overall operation performance of the production line. However, it is found that the transmitting unit is prone to failure during operation, and the transmitting unit of the mouthpiece transmitter is installed in the body. Such a layout makes it difficult for maintenance personnel to intuitively observe its running state.

[0025] When problems occur and need to be repaired, the transmitting unit has to be disassembled from the body, and the mechanical part and the electrical part are checked in detail. After the inspection is completed, the transmitting unit needs to be installed back to the original position again and debugged to ensure its normal operation. The whole process is not only complicated, but also consumes a lot of time and manpower.

[0026] Figure 1 The embodiment of the utility model provides a kind of circuit diagram of online maintenance debugging cable of mouthpiece transmitter transmitting module, and the embodiment can be applicable to the situation of online repair of the transmitting unit of mouthpiece, and the device comprises:

[0027] Transmitting unit 1, conventional connection line 2, debugging connection line 3, relay 4 and first transmitter 5;

[0028] The regular connection line 2 and the debugging connection line 3 are connected in parallel between the transmitting unit 1 and the relay;

[0029] The relay is used for controlling the on-off state of the regular connection line 2 or the debugging connection line 3, and the relay is connected with the first transmitter 5.

[0030] On the basis of the above technical solution, optionally, as shown in Figure 2 The relay 4 is also connected with a switch 6 and a power supply 7, and the relay 4 and the switch 6 are connected in series on the power supply 7.

[0031] The switch 6 is connected with a button S1, and the button is used for triggering the opening and closing of the switch 6. For example, when the transmitting unit 1 of the mouthpiece rod fails, it is first determined whether the transmitting unit 1 needs to be disassembled to eliminate the fault. When disassembly is needed, the maintenance mode button S1 is pressed to turn on the switch 6. The power supply 7 supplies power to the coil of the relay 4, the relay 4 is attracted, the normally open contact of the relay 4 is closed, and the normally closed contact is opened. At this time, the original connection line of the transmitter is disconnected, the debugging connection line 3 is powered on and takes effect, and is put into use. The protective door of the transmitting unit 1 is opened, the faulty transmitting unit 1 is disassembled from the body, and then the transmitter is operated to observe the operation of the electromagnetic valve and each detection of the transmitting unit 1. After the fault is eliminated, the transmitting unit 1 is assembled back into the body, and the protective door of the transmitting unit 1 is closed. The button S1 is pressed again to cancel the maintenance mode, at this time, the S1 is disconnected, the coil of the relay 4 loses power, the relay 4 is reset, the normally open contact of the relay 4 is disconnected, and the normally closed contact is closed. At this time, the original connection line of the transmitter is connected, the debugging connection line 3 is disconnected, and normal production can be resumed.

[0032] When the equipment fails and needs to be repaired, the maintenance personnel do not need to perform complex operations, but only need to press the button to quickly use the connection debugging connection line 3 to allow the transmitting unit 1 to be disassembled and still be powered on for online debugging. This mode greatly improves the maintenance efficiency, facilitates the observation of the state of each detection and electromagnetic valve inside the equipment, reduces the number of disassembly and assembly of the transmitting unit 1, and also reduces the time used for fault elimination. In addition, this connection line can also be used as a signal connection line between two transmitters, improving the flexibility of the mouthpiece supply of the transmitter, and further improving the equipment utilization rate of the transmitter.

[0033] On the basis of the above technical solution, optionally, the debugging connection line 3 includes a power supply 7 line and a first signal connection line.

[0034] On the basis of the above technical solution, optionally, as shown in Figure 3 The debugging connection line 3 includes a power supply 7 line, and the transmitting unit 1 is connected with a second transmitter 8 through a second signal line.

[0035] The debugging connection line can transfer the receiving station signal of one transmitter to another transmitter, so as to realize the high-efficiency working mode of one transmitter supplying the mouth. When two transmitters are running, if it is detected that the receiving stations corresponding to some transmitting units need the same type of mouth stick, the scheme can be started.

[0036] Firstly, the transmitter and the receiving station which need to be transferred are determined. Then, the appropriate connection line is selected to ensure that it can stably transmit signals. One end of the connection line is connected to the signal output port of the transmitting unit of the first transmitter 5, and the other end is connected to the signal input port of the receiving station of the second transmitter 8. In this way, the receiving station signal of one transmitter is successfully transferred to the target transmitter, and the centralized mouth supply of one transmitter is realized.

[0037] The connection line can also be used as a signal connection line between two transmitters. When the receiving stations corresponding to two transmitters need the same type of mouth stick, the connection line can be used to concentrate on one transmitter to supply the mouth, and the utilization rate of a single transmitter is further improved.

[0038] On the basis of the above technical scheme, optionally, the specification of the transmitting unit 1 matched by the second transmitter 8 is the same as the specification of the transmitting unit 1 matched by the first transmitter 5.

[0039] On the basis of the above technical scheme, optionally, the debugging connection line 3 is a seven-core plug; and the first signal connection line has a twenty-core plug.

[0040] On the basis of the above technical scheme, optionally, the debugging connection line 3 is a seven-core plug; and the second signal connection line has a twenty-core plug.

[0041] On the basis of the above technical scheme, optionally, the first transmitter 5 matches a plurality of transmitting units 1.

[0042] The technical scheme of the embodiment of the utility model can switch the transmitting unit from the connection of the conventional connection line to the debugging connection line through the relay. When the transmitting unit or a fault occurs, the transmitting unit can be connected to the debugging connection line through the relay. The transmitting unit can be detached from the original equipment, and the communication state of the transmitting unit is retained at the same time. Then, the transmitting unit can be overhauled in the working state. After the transmitting unit is detached, online debugging can still be performed through energization. The staff can more conveniently observe the specific state of each detection element and the electromagnetic valve in the transmitting unit during the working process. Compared with the power-off maintenance mode after the transmitting unit is detached at present, the technical scheme provided by the embodiment of the utility model can perform online debugging through the debugging connection line, can significantly reduce the disassembly and assembly times of the transmitting unit during the fault, and avoids damage to the equipment caused by frequent disassembly and assembly. Meanwhile, the time required for troubleshooting can be greatly shortened, thereby greatly improving the equipment operation efficiency of the mouth stick transmitter, and providing strong guarantee for the smooth production.

[0043] The above specific embodiments do not constitute a limitation on the protection scope of the utility model. Those skilled in the art should understand that various modifications, combinations, sub-combinations and substitutions can be made according to design requirements and other factors. Any modification, equivalent substitution and improvement within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A mouthpiece transmitter launch module online service debug cable, characterized in that, Comprising: a transmitting unit, a normal connection line, a debugging connection line, a relay and a first transmitter; the length of the debugging connection line is greater than the length of the normal connection line; the normal connection line and the debugging connection line are connected in parallel between the transmitting unit and the relay; the relay is used to control the on-off state of the normal connection line or the debugging connection line, and the relay is connected with the first transmitter.

2. The apparatus of claim 1, wherein, The relay is also connected with a switch and a power supply, and the relay and the switch are connected in series on the power supply.

3. The apparatus of claim 1, wherein, The debugging connection line comprises a power line and a first signal connection line.

4. The apparatus of claim 1, wherein, The debugging connection line comprises a power line, and the transmitting unit is connected with a second transmitter through a second signal line.

5. The apparatus of claim 4, wherein, The second transmitter matches the same transmitting unit specification as the first transmitter.

6. The apparatus of claim 3, wherein, The debugging connection line is a seven-core plug; the first signal connection line has a twenty-core plug.

7. The apparatus of claim 4, wherein, The debugging connection line is a seven-core plug; the second signal connection line has a twenty-core plug.

8. The apparatus of claim 1, wherein, The first transmitter matches multiple transmitting units.

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