Hat processing and button sewing equipment
By using a mechanically structured hat-body opening seat, the shape of the hat top is automatically adjusted, solving the problems of labor-intensive and inefficient manual opening. This enables efficient and stable buttoning operations in hat processing, improving production efficiency and quality.
Patent Information
- Application Number
- CN202423311580.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-31
AI Technical Summary
In traditional hat manufacturing, manually opening the hat body is physically demanding, inefficient, produces inconsistent quality, and poses safety hazards, making it difficult to meet the needs of large-scale production.
The cap support, which employs a mechanical structure, automatically adjusts the shape of the cap top and provides a stable supporting force through the coordinated work of the support block, support elastic element, and guide component, ensuring the accurate center position of the cap top.
It reduces the labor intensity of operators, improves processing efficiency and quality stability, ensures the accuracy of button placement, and meets the needs of modern industrial production.
Smart Images

Figure CN223585309U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a hat processing button sewing equipment and belongs to the technical field of hat processing button sewing. BACKGROUND
[0002] In the production and processing of hats, button sewing is an important link. The traditional hat processing button sewing operation usually needs manual hat body opening to facilitate subsequent button sewing work.
[0003] The existing manual hat body opening button sewing equipment has many deficiencies. In actual operation, the operator needs to manually open and hold the hat body in the right position, which not only consumes a lot of physical strength, but also requires high skills and experience of the operator. Because it is manually operated, it is difficult to ensure that the strength and shape of the hat body opening are completely consistent every time, which may lead to inaccurate button sewing position and affect the quality and appearance of the product.
[0004] In addition, the manual hat body opening efficiency is low, which is difficult to meet the needs of large-scale production. In the long-term working process, the operator is prone to fatigue, which further affects the work efficiency and product quality. Moreover, manual operation also has certain safety hazards, such as the operator may be injured due to improper operation.
[0005] Therefore, the present application provides a hat processing button sewing equipment to solve the above problems. UTILITY MODEL CONTENT
[0006] In order to overcome the defects of the prior art, the utility model aims to provide a hat processing button sewing equipment.
[0007] In order to achieve the above purpose, the utility model is implemented as follows: a hat processing button sewing equipment, comprising a gantry, a punching cylinder is installed at the top center of the gantry, a punching head is connected to the output end of the punching cylinder, a hat top pressing piece is installed on the punching head, a hat body opening seat is arranged below the gantry, and a hat nail feeding mechanism is installed at the left rear of the gantry.
[0008] The hat top pressing piece specifically comprises the following structure:
[0009] A fixed ring is installed at the top end position of the punching head.
[0010] A pressing ring is distributed directly below the fixed ring.
[0011] Four penetrating columns are connected to the top four extreme points of the pressing ring, and the top ends of the four penetrating columns penetrate the fixed ring.
[0012] A limiting cap is connected to the top end of the four penetrating columns.
[0013] A compression spring is arranged between the fixing ring and the compression ring and sleeved on the penetrating column;
[0014] The cap supporting seat specifically comprises the following structure:
[0015] A circular base;
[0016] Four supporting blocks distributed on the top of the base;
[0017] Four supporting elastic members distributed inside the base, and the four supporting elastic members are connected with the four supporting blocks correspondingly;
[0018] A guide assembly correspondingly distributed on the left and right sides of each supporting elastic member;
[0019] A cap buckle feeding pipe distributed at the center position of the four supporting blocks;
[0020] A cap buckle feeding guide rail installed behind the cap buckle feeding pipe.
[0021] Preferably, the top ends of the four supporting blocks are closed to form a semicircular spherical shape, and the bottom ends of the four supporting blocks are set as quarter cylinders.
[0022] Preferably, the supporting elastic member specifically comprises the following structure:
[0023] A sliding column distributed inside the base;
[0024] A sliding block sleeved on the sliding column, and the top end of the sliding block is connected with the bottom center of the top supporting block;
[0025] A supporting spring sleeved on the front end of the sliding column and arranged at the front end of the sliding groove of the sliding block.
[0026] Preferably, the guide assembly specifically comprises the following structure:
[0027] A guide column inside the base;
[0028] A guide sleeve sleeved on the guide column, and the top end of the guide sleeve is connected with the bottom of the top supporting block.
[0029] Preferably, the cap buckle feeding mechanism specifically comprises the following structure:
[0030] A support column distributed at the left rear of the gantry frame;
[0031] A rotary air cylinder installed at the top end of the support column;
[0032] An oscillating arm butted on the rotating end of the rotary air cylinder;
[0033] An extension air cylinder butted on the front end of the oscillating arm;
[0034] A suction disc butted on the output end of the extension air cylinder;
[0035] The pressing type hat nail feeding box is distributed behind the support and at the rear stop position of the swing track of the suction disc, and the hat buckle feeding pipe also serves as a stamping seat, the top end of which is at the front stop position of the swing of the suction disc;
[0036] The hat nail feeding guide rail is communicated with the pressing type hat nail feeding box.
[0037] The beneficial effects of the utility model are embodied in:
[0038] Automatic hat body opening
[0039] In the traditional hat buckle processing process, if the hat top is manually opened, the operator needs to constantly adjust the shape of the hat body to make the hat top in the appropriate position for buckle operation. This process requires a lot of physical and mental effort, and is low in efficiency.
[0040] The hat body opening seat 5 in the equipment uses a mechanical structure to open the hat top. The opening block 52, the opening elastic element 53 and the guide assembly 54 inside it work together. When the hat is placed on the opening block 52, the opening block 52 will automatically adjust according to the shape of the hat, the opening spring 533 provides opening force, and the guide assembly 54 ensures the stability of the movement of the opening block 52. This mechanical opening method does not need manual complex opening operation, greatly reducing the labor intensity of the operator.
[0041] Improve operation efficiency
[0042] When manually opening the hat top, the speed and effect of opening the hat top will vary greatly due to the different operation proficiency of the operator, which will affect the efficiency of the entire buckle processing.
[0043] The hat body opening seat 5 of the equipment can quickly and stably open the hat top. When continuously processing the hat buckle, each hat can be quickly and accurately opened, so that the subsequent stamping buckle operation can be efficiently performed, reducing the time waste caused by the hat opening link, and further reducing the labor intensity of the operator in unit time.
[0044] Improve the stability of processing quality
[0045] Manual opening of the hat top may cause irregular shape of the hat top due to uneven force, which will affect the position and quality of the buckle.
[0046] The cap body supporting seat 5 of the device ensures the consistency of the cap top supporting through mechanical structure. The four supporting blocks 52 can uniformly support the cap top under the action of the supporting spring 533, so that the center position of the cap top is accurate, which provides a stable basis for the cap top pressing part 4 on the stamping head 3, thereby ensuring the accuracy of the button position and improving the stability of the processing quality. The operator does not need to spend extra effort to adjust the problems caused by improper manual supporting, which indirectly reduces the labor intensity.
[0047] The cap processing button equipment adopts the mode of mechanically supporting the cap top, discards the traditional manual supporting operation of the cap top, and has significant advantages in many aspects. In terms of reducing labor intensity, not only the physical consumption of the operator when manually supporting the cap top is avoided, but also the operation efficiency is improved, and the efficiency difference caused by different operation proficiency is reduced. At the same time, the mechanical supporting of the cap top also ensures the stability of the processing quality, so that the operator does not need to worry about the inaccurate button position caused by improper supporting of the cap top, and does not need to spend extra effort to adjust. The design of such equipment meets the requirements of modern industrial production of high efficiency, stability and labor saving, helps to improve the production efficiency and product quality of hat processing enterprises, reduces the production cost, and has a broad application prospect in the hat processing industry. BRIEF DESCRIPTION OF DRAWINGS
[0048] In the drawings:
[0049] Figure 1 It is a structural schematic diagram of the utility model;
[0050] Figure 2 It is a structural schematic diagram of the cap top pressing part of the utility model;
[0051] Figure 3 It is an explosion separation diagram of the cap body supporting seat of the utility model;
[0052] Figure 4 It is a structural schematic diagram of the supporting elastic part of the utility model;
[0053] Figure 5 It is a structural schematic diagram of the guide assembly of the utility model;
[0054] Figure 6 It is a structural schematic diagram of the cap button feeding mechanism of the utility model;
[0055] BRIEF DESCRIPTION OF DRAWINGS
[0056] 1, gantry; 2, stamping cylinder; 3, stamping head; 4, cap top pressing part; 5, cap body supporting seat; 6, cap button feeding mechanism;
[0057] 41, fixed ring; 42, pressing ring; 43, penetrating column; 44, compression spring; 45, limit cap;
[0058] 51, base; 52, propelling block; 53, propelling spring; 54, guide assembly; 55, cap buckle feeding pipe; 56, cap buckle feeding guide rail;
[0059] 531, slide post; 532, slide block; 533, propelling spring;
[0060] 541, guide post; 542, guide sleeve;
[0061] 61, support column; 62, rotary cylinder; 63, swing arm; 64, telescopic cylinder; 65, suction cup; 66, pressing cap buckle feeding box; 67, cap buckle feeding guide rail. DETAILED DESCRIPTION
[0062] The utility model will be made further detailed explanation in combination with the drawings and examples, obviously, the described example is only a part of the utility model example, rather than all the examples. The example in this application and the features in the examples can be combined with each other without conflict. Based on the example in the utility model, all other examples obtained by the ordinary skill in the art without creative labor belong to the scope of the utility model protection.
[0063] It should be noted that if the utility model example has involved directionality indication (such as up, down, left, right, front, back...) the directionality indication is only used to explain the relative position relationship, movement condition etc. between the components in a certain specific posture (as shown in the drawings), if the specific posture changes, then the directionality indication also changes accordingly.
[0064] In addition, "a plurality of" refers to two or more. In addition, the technical solutions of each example can be combined with each other, but it must be based on the ordinary skill in the art that can be realized, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, also not within the scope of the utility model protection.
[0065] Please refer to the drawings in the description Figures 1-6 The utility model provides a cap processing buckle equipment:
[0066] Gantry 1 related structure
[0067] Gantry 1 is the support structure of whole equipment, and the top center is equipped with punch cylinder 2. The output end of punch cylinder 2 is connected with punch head 3, and cap top pressing part 4 is installed on punch head 3. Cap body propelling seat 5 is arranged below between gantry 1, and cap buckle feeding mechanism 6 is installed to the left rear of gantry 1.
[0068] Cap top pressing part 4 structure and principle
[0069] Fixed ring 41: The fixed ring 41 is installed at the top end of the punch head 3, which provides a fixed base for the top of the entire cap top pressing piece 4.
[0070] Pressing ring 42: The pressing ring 42 is located directly below the fixed ring 41, which functions to press the top of the cap during the punching process. The circular structure allows it to uniformly press the top of the cap body, thereby keeping the center of the cap body in the position to be punched.
[0071] Through-pole 43 and limit cap 45: The four through-poles 43 are respectively connected to the four extreme points on the top of the pressing ring 42, and the top ends of the four through-poles 43 penetrate the fixed ring 41. The limit cap 45 is connected to the top end of the four through-poles 43, which prevents the through-poles 43 from coming out of the fixed ring 41.
[0072] Compression spring 44: The compression spring 44 is sleeved on the through-pole 43 and is tightly pressed between the fixed ring 41 and the pressing ring 42. In the initial state, the compression spring 44 provides a certain pre-tightening force, so that the pressing ring 42 maintains a certain distance from the fixed ring 41. When the punch head 3 moves downward, the cap top contacts the pressing ring 42, and as the punch head 3 continues to press down, the compression spring 44 is further compressed, thereby allowing the punch head 3 to continue to descend and perform the punching operation.
[0073] Structure and principle of cap body opening seat 5
[0074] Base 51: The base 51 is circular and is the base part of the cap body opening seat 5, and other components are installed on or connected to the internal structure of the base 51.
[0075] Opening block 52
[0076] Four opening blocks 52 are distributed on the top of the base 51, and when the top ends of the four opening blocks 52 are closed, they form a semispherical shape, which can better fit the shape of the inside of the cap. The bottom ends of the four opening blocks 52 are set as quarter cylinders, which facilitate corresponding movement in the base 51.
[0077] Opening elastic member 53
[0078] Slide column 531: The slide column 531 is distributed inside the base 51 and provides a sliding guide structure for the slide block 532.
[0079] Slide block 532: The slide block 532 is sleeved on the slide column 531, and the top end thereof is connected to the bottom center of the top opening block 52. When the opening block 52 is subjected to an external force, the slide block 532 can slide on the slide column 531.
[0080] Expanding spring 533: Expanding spring 533 is sleeved on the front end of slide post 531, and the end is fixed in the front end of sliding groove of slider 532. In the initial state, expanding spring 533 is in the stretched state, so that four expanding blocks 52 have the tendency of outward expansion. When the hat is placed on expanding block 52, and the compression ring 42 is pressed down, the expanding block 52 is pressed inwards and shrinks, and the expanding spring 533 is compressed. When the hat is taken off or the pressure disappears, the expanding spring 533 will make the expanding block 52 return to the initial position.
[0081] Guide assembly 54
[0082] Guide post 541: Guide post 541 is located inside the base 51, and provides guidance for the guide sleeve 542.
[0083] Guide sleeve 542: Guide sleeve 542 is sleeved on the guide post 541, and the top end is connected with the bottom of the top expanding block 52. During the movement of the expanding block 52, the guide sleeve 542 slides along the guide post 541, ensuring the stability of the movement of the expanding block 52.
[0084] Cap buckle feeding pipe 55 and cap buckle feeding guide rail 56: Cap buckle feeding pipe 55 is distributed at the center of the four expanding blocks 52, which serves as a channel for feeding the cap buckle and a punching seat. Cap buckle feeding guide rail 56 is installed behind cap buckle feeding pipe 55, which is used to guide the feeding of the cap buckle.
[0085] Structure and principle of cap pin feeding mechanism 6
[0086] Support 61: Support 61 is distributed at the left rear of the gantry 1, which provides support for other parts of the cap pin feeding mechanism 6.
[0087] Rotary air cylinder 62: Rotary air cylinder 62 is installed at the top end of support 61, which can drive swing arm 63 to rotate.
[0088] Swing arm 63: Swing arm 63 is connected to the rotating end of rotary air cylinder 62, and swings under the drive of rotary air cylinder 62.
[0089] Telescopic air cylinder 64: Telescopic air cylinder 64 is connected to the front end of swing arm 63, which can drive suction cup 65 to perform telescopic movement.
[0090] Suction cup 65: Suction cup 65 is connected to the output end of telescopic air cylinder 64, which is used to suck the cap pin.
[0091] Pressing type cap nail feeding box 66 and cap nail feeding guide rail 67: the pressing type cap nail feeding box 66 is distributed behind the support 61 and at the stop position behind the swing track of the suction cup 65, and the cap nail feeding guide rail 67 is communicated with the pressing type cap nail feeding box 66. When feeding is needed, the cap nail is fed from the pressing type cap nail feeding box 66 to the suction position of the suction cup 65 through the cap nail feeding guide rail 67, and then the suction cup 65 moves the cap nail to the top end of the cap buckle feeding pipe 55 (which is at the stop position in front of the swing of the suction cup 65) under the action of the telescopic cylinder 64 and the rotary cylinder 62, so as to carry out the subsequent buckle operation.
[0092] The above only describes the preferred embodiments of the present application and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
[0093] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and can be realized in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims.
[0094] In addition, it should be understood that although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be appropriately combined to form other embodiments that those skilled in the art can understand.
Claims
1. A hat processing buttoning apparatus comprising a gantry (1), characterized in that, The gantry (1) top center is provided with a punching cylinder (2), the punching head (3) is connected to the output end of the punching cylinder (2), the punching head (3) is provided with a cap top pressing element (4), the lower part between the gantry (1) is provided with a cap body opening seat (5), the left rear of the gantry (1) is provided with a cap nail feeding mechanism (6); The cap top pressing element (4) specifically comprises the following structure: The fixed ring (41) is installed at the top end position of the punching head (3); The pressing ring (42) is distributed directly below the fixed ring (41); The penetrating column (43) is connected to the top four extreme points of the pressing ring (42), and the top of the four penetrating columns (43) penetrates the fixed ring (41); The limiting cap (45) is connected to the top of the four penetrating columns (43); The compression spring (44) is pressed between the fixed ring (41) and the pressing ring (42) and is sleeved on the penetrating column (43); The cap body opening seat (5) specifically comprises the following structure: A circular base (51); Four opening blocks (52) are distributed on the top of the base (51); Four opening elastic elements (53) are distributed inside the base (51), and the four opening elastic elements (53) are connected with the four opening blocks (52) correspondingly; The guide assembly (54) is correspondingly distributed on the left and right sides of each opening elastic element (53); The cap buckle feeding pipe (55) is distributed at the center position of the four opening blocks (52); The cap buckle feeding guide rail (56) is installed behind the cap buckle feeding pipe (55).
2. The hat processing button equipment according to claim 1, wherein, The top of the four opening blocks (52) is closed to form a semicircular spherical shape, and the bottom of the four opening blocks (52) is provided as a quarter of a cylinder.
3. The hat processing button equipment according to claim 1, wherein, The opening elastic element (53) specifically comprises the following structure: The slide column (531) is distributed inside the base (51); The sliding block (532) is slidingly sleeved on the slide column (531), and the top of the sliding block (532) is connected with the bottom center of the top opening block (52); The opening spring (533) is sleeved on the front end of the slide column (531) and is located in the front end of the sliding block (532) sliding groove.
4. The hat processing button equipment according to claim 1, wherein, The guide assembly (54) specifically comprises the following structure: The guide column (541) is respectively arranged inside the base (51); The guide sleeve (542) is slidingly sleeved on the guide column (541), and the top of the guide sleeve (542) is connected with the bottom of the top opening block (52).
5. The hat processing button equipment according to claim 1, wherein, The cap nail feeding mechanism (6) specifically comprises the following structure: The support column (61) is distributed on the left rear of the gantry (1); The rotary cylinder (62) is installed at the top end of the support column (61); The swing arm (63) is connected to the rotating end of the rotary cylinder (62); The telescopic cylinder (64) is connected to the front end of the swing arm (63); The suction cup (65) is connected to the output end of the telescopic cylinder (64); A pressing type cap nail feeding box (66) is arranged behind the support (61) and at the stop position behind the swing track of the suction disc (65), and the cap nail feeding pipe (55) also serves as a punching seat, the top end of which is at the stop position in front of the swing of the suction disc (65); A cap nail feeding guide rail (67) is arranged to communicate with the pressing type cap nail feeding box (66).