Drilling and bristle planting tool line for rolling brush cylinder

Abstract

The utility model discloses a rolling brush cylinder drilling and bristle planting tool line which is used for connecting a bristle planting machine and a drilling machine and comprises a first line body, a feeding unit, a second line body and a transferring unit, the first line body is used for conveying a rolling brush cylinder to be drilled, the feeding unit is arranged below the first line body, and the rolling brush cylinder is output from the first line body and falls into a receiving groove of the feeding unit; the feeding unit conveys the rolling brush cylinder into the drilling machine; the second line body is arranged below the first line body, and a pushing unit arranged on the drilling machine pushes the drilled rolling brush cylinder to the second line body; a positioning unit is arranged at the tail end of the second line body, and the transfer unit conveys the rolling brush barrels on the positioning unit into the bristle planting machine. The flocking machine and the drilling machine are connected through the tool line, at least 60% of labor cost is saved, the tool line can be matched with the flocking machine and the drilling machine to achieve continuous production, and the production efficiency is greatly improved.

Description

TECHNICAL FIELD

[0001] The present application relates to a roll brush cylinder drilling and bristle implanting assembly line. BACKGROUND

[0002] One of the most important components of a household cleaning device affecting cleaning efficiency is a roll brush, which comprises a roll brush cylinder and bristles implanted on the cylinder wall at a certain angle and density. The roll brush cylinder is injection molded, and the cylinder wall is drilled and then placed in a bristle implanting machine for implanting bristles. The transfer of the roll brush cylinder between the drilling machine and the implanting machine is manually operated, which not only has high labor cost but also has low production efficiency. SUMMARY

[0003] Therefore, the present application aims to provide a roll brush cylinder drilling and bristle implanting assembly line to at least partially solve the problems in the prior art.

[0004] According to the roll brush cylinder drilling and bristle implanting assembly line provided by the present application, a roll brush cylinder drilling and bristle implanting assembly line is used to connect a bristle implanting machine and a drilling machine, which comprises a first line body, a feeding unit, a second line body, and a transfer unit. The first line body is used to transport roll brush cylinders to be drilled. The feeding unit is arranged below the first line body. After the roll brush cylinders are output from the first line body, they fall into the receiving groove of the feeding unit. The feeding unit transports the roll brush cylinders to the drilling machine.

[0005] The drilling machine is provided with a pushing unit. The second line body is arranged below the first line body. The pushing unit pushes the drilled roll brush cylinders onto the second line body. A positioning unit is arranged at the end of the second line body. The transfer unit transports the roll brush cylinders on the positioning unit into the bristle implanting machine.

[0006] The feeding unit sends the roll brush cylinders to be drilled transported by the first line body into the drilling machine one by one. After the drilling machine completes the work, it automatically releases the roll brush cylinders. The pushing unit pushes the roll brush cylinders into the second line body. The feeding unit, the first line body, and the pushing unit complete the automatic feeding and discharging of the drilling machine. The second line body transports the drilled roll brush cylinders to the positioning unit for clamping and positioning. The transfer unit picks up the roll brush cylinders and places them into the jig of the bristle implanting machine. After the implanting is completed, the transfer unit picks up the implanted roll brush cylinders and places them into the receiving box. Alternatively, a pushing unit is arranged in the bristle implanting machine to push the roll brush cylinders into the receiving box. The second line body, the positioning unit, and the transfer unit complete the automatic feeding and discharging of the bristle implanting machine.

[0007] The advantages of the assembly line according to the present application are as follows. On the one hand, the assembly line connects the bristle implanting machine and the drilling machine, which saves the feeding and discharging personnel of the drilling machine, the feeding and discharging personnel of the bristle implanting machine, and the material transfer personnel. At most, only one worker is needed for each assembly line, which saves at least 60% of the labor cost. On the other hand, the assembly line can cooperate with the bristle implanting machine and the drilling machine to realize continuous production, which greatly improves the production efficiency. Attached Figure Description

[0008] The exemplary embodiments of this utility model will now be explained in more detail with reference to the accompanying drawings. In the drawings:

[0009] Figure 1 This is a layout diagram of the drilling machine, tufting machine, and tooling line in Example 1.

[0010] Figure 2 This is a schematic diagram of the first production line and feeding unit in Embodiment 1;

[0011] Figure 3 This is a schematic diagram of the second line body and positioning unit in Embodiment 1;

[0012] Figure 4 This is a schematic diagram of the transfer unit in Embodiment 1;

[0013] Figure 5 This is a schematic diagram of the positioning unit in Embodiment 2. Detailed Implementation

[0014] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings.

[0015] Example 1

[0016] Figure 1 The diagram shows a layout of a drilling machine, a tufting machine, and a tooling line. The drilling machine and the tufting machine are arranged side by side, and the tooling line is located to the right of the tufting machine and the drilling machine, connecting the two machines.

[0017] Depend on Figure 1 As can be seen, the tooling line includes a first conveyor belt 10, a feeding unit 20, a second conveyor belt 30, and a transfer unit 40. The first and second conveyor belts are belt conveyors. The conveying direction A of the first conveyor belt 10 is perpendicular to the conveying direction B of the second conveyor belt 30. The first conveyor belt 10 is used to receive the roller brush cylinders to be drilled and to convey the roller brush cylinders to the drilling machine. The feeding unit 20 is located below the first conveyor belt. The roller brush cylinders fall from the first conveyor belt into the receiving trough 211 of the feeding unit 20, and the feeding unit 20 transports the roller brush cylinders into the drilling machine.

[0018] Specifically, see Figure 2The feeding unit 20 comprises a receiving plate 21, a first air cylinder 22, a second air cylinder 23 and a bottom plate 24, the bottom plate 24 is slidingly connected to the bottom of the first line body 10, the telescopic rod of the first air cylinder 22 is fixedly connected to the bottom plate 24; one side of the bottom plate 24 is provided with a recessed area, the receiving plate 21 is located in the recessed area and is connected to the bottom plate 24 through a guide piece, and the telescopic rod of the second air cylinder 23 is fixedly connected to the receiving plate 21. The top surface of the receiving plate is provided with a receiving groove 211 penetrating through both ends, the brush roller falls into the receiving groove, and both ends of the brush roller are located outside the receiving groove; the first air cylinder 22 drives the receiving plate to enter the drilling machine, the movable chuck C of the drilling machine pushes the brush roller towards the fixed chuck of the drilling machine, and the brush roller is clamped and fixed together with the fixed chuck D; after the second air cylinder drives the receiving plate to descend and separate from the brush roller, the first air cylinder drives the receiving plate to reset. The groove surface of the receiving groove is mirror finished to reduce the friction force to avoid scratching the brush roller.

[0019] The movable chuck of the drilling machine retreats to release the brush roller, and the brush roller falls onto the platform of the drilling machine. The first line body 10 and the drilling machine have a spacing to form a falling channel, and the platform is provided with a pushing unit comprising a third air cylinder 51 and a push block 52, the third air cylinder 51 drives the push block 52 to move to push the brush roller into the falling channel. The second line body 30 is arranged below the first line body 10, and the brush roller falls downward into the second line body 30. Preferably, two guide assemblies 60 extending in the conveying direction are arranged on the conveying belt of the second line body 30, a guide groove is formed between the two guide assemblies, the pushing unit pushes the brush roller into the guide groove, and the brush roller moves in the guide groove and can accurately fall into the positioning unit 70 below. The guide assembly is composed of a plurality of guide blocks, the guide blocks are fixed on the belt of the second line body, and a spacing is arranged between adjacent guide blocks, so that the guide blocks can smoothly transition downward at the turning place of the belt.

[0020] The end of the second line body 30 is provided with a positioning unit 70, the brush roller is positioned from the second line body 30 into the positioning unit, and the transfer unit 40 transports the brush roller on the positioning unit to the jig in the hair planting machine. Figure 3As shown, the positioning unit includes a moving platform 71, a carrying part 72 and a positioning part 73. The carrying part 72 is arranged above the moving platform. The carrying part 72 includes a first load block 721 and a second load block 722. The top of each load block is provided with a V-shaped groove for supporting the roller brush cylinder. When the roller brush cylinder is in the second line body, the central axis is parallel to the conveying direction B. Therefore, when the roller brush cylinder falls downward, one end of the roller brush cylinder enters the V-shaped groove of the first load block 721 first. The moving platform 71 translates with the carrying part. The other end of the roller brush cylinder slowly falls into the V-shaped groove of the second load block 722. A guide plate 80 extending above the carrying part 72 is arranged at the end of the second line body 30. The roller brush cylinder slides along the guide plate and falls into the first load block 721, which can effectively prevent the end of the roller brush cylinder from being deformed under stress. The positioning part 73 includes a limiting plate 731 and a push plate 732. The limiting plate is arranged on one side of the carrying part relative to the second line body, i.e. on one side of the first load block 721. The push plate 732 is arranged on the other side of the carrying part, i.e. on one side of the second load block. A fourth cylinder 734 drives the push plate to push the roller brush cylinder to the limiting plate for positioning.

[0021] Referring to Figure 4 The transfer unit 40 includes a clamping part 41 and a driving part 42. The driving part 42 drives the clamping part 41 to ascend and translate. Preferably, the driving part 42 has a three-axis module structure and can drive the clamping part 41 to move along the X-axis, Y-axis and Z-axis. The clamping part 41 includes a finger cylinder 411. Two fingers of the finger cylinder 411 are respectively provided with a clamping plate 412. The inner side of the clamping plate 412 is provided with a circular-arc-shaped clamping groove 413. The finger cylinder 411 drives the two clamping plates 412 to gather to clamp the roller brush cylinder. A non-slip structure is arranged in the clamping region of the clamping plate 412 to prevent the roller brush cylinder from falling during movement. The non-slip structure is preferably non-slip rubber.

[0022] The inner side of the clamping plate 412 can also be provided with a planar plate structure. The two clamping plates 412 can also be gathered to clamp the roller brush cylinder. If the circular-arc-shaped clamping groove 413 is arranged on the inner side of the clamping plate 412, a spacing that can avoid the clamping plate should be arranged between the first load block 721 and the second load block 722.

[0023] The clamping part 41 clamps the roller brush cylinder and puts it into the jig of the hair planting machine. After the hair planting is completed, the transfer unit 40 takes out the roller brush cylinder from the hair planting machine and puts it into the material collecting box.

[0024] In actual application, the production rhythm of the hair planting machine is greater than that of the drilling machine. The transfer unit can be used to take away the roller brush cylinder from the hair planting machine.

[0025] A rotating cylinder for driving the clamping part 41 to rotate is arranged in the driving part 42. After the clamping part 41 clamps the roller brush cylinder, the rotating cylinder drives the clamping part 41 to rotate, so that the direction of the roller brush cylinder can be changed.

[0026] Embodiment Two

[0027] The waste generated by the drilling of the roller brush cylinder will affect the quality of the hair planting if it adheres to the roller brush cylinder, so the roller brush cylinder needs to be blown before being sent to the hair planting machine.

[0028] Referring to Figure 5 In this embodiment, the base 91 is arranged on the top of the moving platform 71 and located on both sides of the bearing part 72. The transparent L-shaped side plate 92 is arranged on the top of the base 91. The through hole is formed between the top plates of the L-shaped side plate 92, and the moving unit 40 enters the cover body from the through hole to grab the roller brush cylinder. The blowing pipe 93 is arranged on the top plate, and the clamping part 41 lifts the roller brush cylinder upward by a distance, and the blowing pipe 93 blows clean airflow to blow the dust on the roller brush cylinder.

[0029] The collecting box 94 is arranged in the moving platform 71, and the hollow structure communicating with the collecting box 94 is arranged on the top of the moving platform 71. The waste blown off falls into the collecting box below from the hollow structure.

[0030] In summary, the tooling line is connected with the hair planting machine and the drilling machine, which saves at least 60% of the labor cost. The tooling line can realize continuous production with the hair planting machine and the drilling machine, and greatly improves the production efficiency.

[0031] The above description of the disclosed embodiments enables a person skilled in the art to implement or use the present application. Various modifications to the above-described embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A brush roller drilling and bristling line, characterized in that, The application relates to a device for connecting a hair-planting machine and a drilling machine, which comprises a first line body (10), a feeding unit (20), a second line body (30) and a transfer unit (40), the first line body (10) is used for conveying a brush cylinder to be drilled, the feeding unit (20) is arranged below the first line body (10), the brush cylinder falls into a receiving groove (211) of the feeding unit (20) after being output from the first line body (10), and the feeding unit (20) conveys the brush cylinder into the drilling machine; A pushing unit is arranged on the drilling machine, the second line body (30) is arranged below the first line body (10), and the pushing unit pushes the drilled brush cylinder onto the second line body (30); a positioning unit (70) is arranged at the end of the second line body (30), and the transfer unit (40) conveys the brush cylinder on the positioning unit (70) into the hair-planting machine.

2. The line as claimed in claim 1, characterized in that The feeding unit (20) comprises a receiving plate (21), a first cylinder (22) and a second cylinder (23), the top surface of the receiving plate (21) is provided with the receiving groove (211), the first cylinder (22) drives the receiving plate (21) to translate, and the second cylinder (23) drives the receiving plate (21) to lift; the two ends of the receiving groove (211) are through, the first cylinder (22) horizontally pushes the receiving plate (21) into the drilling machine, and the movable chuck of the drilling machine pushes the brush cylinder to the fixed chuck of the drilling machine for clamping and fixing.

3. The line as claimed in claim 2, characterized in that The feeding unit (20) further comprises a bottom plate (24), the bottom plate (24) is slidably connected to the bottom of the first line body (10), the telescopic rod of the first cylinder (22) is fixedly connected with the bottom plate (24), the receiving plate (21) is connected with the bottom plate (24) through a guide piece, and the telescopic rod of the second cylinder (23) is fixedly connected with the receiving plate (21).

4. The line of claim 1, wherein, Two guide assemblies (60) extending along the conveying direction are arranged on the conveying belt of the second line body (30), a guide groove is formed between the two guide assemblies (60), and the pushing unit pushes the brush cylinder into the guide groove.

5. The line of claim 4, wherein, The guide assembly (60) is composed of a plurality of guide blocks, and a spacing is arranged between adjacent guide blocks.

6. The line of claim 1, wherein, The positioning unit (70) comprises a moving platform (71), a bearing part (72) and a positioning part (73), the bearing part (72) is arranged above the moving platform (71), and the top of the bearing part (72) is provided with a V-shaped groove; the positioning part (73) comprises a limiting plate (731) and a pushing plate (732), the limiting plate (731) is arranged on one side of the bearing part (72) relative to the second line body (30), the pushing plate (732) is arranged on the other side of the bearing part, and the pushing plate (732) pushes the brush cylinder to the limiting plate (731) for positioning.

7. The line of claim 6, wherein, The end of the second line body (30) is provided with a material guide plate (80) extending above the bearing part (72).

8. The line of claim 1, wherein, The transfer unit (40) comprises a clamping part (41) and a driving part (42), the driving part (42) drives the clamping part (41) to lift and translate; the clamping part (41) comprises a finger cylinder (411), two fingers of the finger cylinder (411) are respectively provided with a clamping plate (412), and the clamping area of the clamping plate (412) is provided with an anti-skid structure.

9. The line of claim 8, wherein, A rotating cylinder is arranged in the driving part (42) to drive the clamping part (41) to rotate.

10. The line of claim 7, wherein, The top of the moving platform (71) is provided with an L-shaped side plate (92) on both sides of the bearing part (72), the top of the L-shaped side plate (92) is provided with a blowing pipe (93), the moving platform (71) is provided with a collecting box (94) inside, and the top of the moving platform (71) is provided with a hollow structure in communication with the collecting box.

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