Heatable chemical reactor for treating part solution
By introducing a filtration mechanism and a stirring paddle into the chemical reactor, the problems of solid waste accumulation and uneven heat conduction in high-temperature reactions are solved, achieving effective filtration and uniform heating of the solution, preventing clogging and liquid splashing, and improving reaction efficiency and safety.
Patent Information
- Application Number
- CN202423208870.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-25
AI Technical Summary
Existing chemical reactors are prone to problems such as solid waste accumulation leading to outlet blockage, uneven heat conduction at the bottom causing boiling and liquid splashing during high-temperature reactions, making it difficult to effectively clean up solid waste.
A filtration mechanism comprising a first filter screen, a filter cloth, and a second filter screen was designed. Combined with an agitator and a catalyst powder cylinder, it achieves solution filtration and uniform heating, prevents clogging, and facilitates the cleaning of waste.
It effectively prevents blockage of the discharge port, ensures uniform heating of the solution in the reaction vessel, avoids boiling and liquid splashing, improves reaction efficiency, and facilitates the cleaning of solid waste.
Smart Images

Figure CN223587164U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to chemical field especially relates to reaction equipment, concretely is a kind of for processing part solution's chemical reactor that can be heated. BACKGROUND
[0002] In prior art, chemical reactor is generally constructed by plastic, ceramic or stainless steel material, is designed with bubble, drainage, heating and other functions, simple and direct, but in actual chemical reaction process, often encounter due to high heating temperature, or reaction can produce certain solid waste, even liquid itself can have certain solid precipitation, such that not only can cause solid waste to be easily accumulated at water outlet, block water outlet, also can cause bottom waste to be difficult to remove, if it is uneven heating when bottom heat conduction, easy to appear violent boiling due to uneven heating of bottom, liquid splashing, even container deformation condition, therefore, urgent need for an improved technology to solve the above problems existing in prior art. UTILITY MODEL CONTENT
[0003] The utility model discloses a kind of for processing part solution's chemical reactor that can be heated, by the filtration of first filter screen, filter cloth and second filter screen, solution after processing part can be filtered and handled, prevent blockage at discharge port, and when solid waste reaches certain quantity, upper support filter mechanism and filter cloth can be taken out, so as to facilitate the cleaning of solid waste, the lower part of the inside of reaction tank is provided with stirring paddle, when using, solution can be stirred, ensure that the solution in the inside of reaction tank is heated uniformly, to ensure reaction effect, simultaneously avoid violent boiling, liquid splashing, container deformation condition occurs, to solve the problems raised in the above background technique.
[0004] To achieve the above object, the utility model provides the following technical scheme: a kind of for processing part solution's chemical reactor that can be heated, including reactor main body, stirring mechanism and filter mechanism;
[0005] The reactor main body includes reaction tank and tank cover, the top of the reaction tank is provided with tank cover, the inner wall of the reaction tank is vertically provided with a plurality of positioning grooves, the outer surface of the reaction tank is wrapped with a jacket, the lower surface of the reaction tank is provided with a plurality of supporting legs, the central position of the bottom of the reaction tank is provided with a motor seat, one side of the lower part of the reaction tank is provided with a discharge port, the tank cover is provided with a feed inlet, an observation port and a sleeve, the sleeve is provided with a catalyst powder cylinder, the top of the catalyst powder cylinder is provided with a folded edge, the folded edge is supported on the top of the sleeve, and the sleeve is further connected with an internally threaded sealing cover;
[0006] The stirring mechanism comprises a motor and a stirring paddle, the motor is arranged on the lower surface of the motor base, the output shaft of the motor is connected with a shaft rod through a shaft coupling, the shaft rod penetrates through the reaction tank and is connected with the stirring paddle, and the stirring paddle is rotatably arranged at the lower part in the reaction tank.
[0007] The filtering mechanism comprises a lower supporting filtering mechanism, an upper supporting filtering mechanism and filter cloth, the lower supporting filtering mechanism comprises a first ring body, a first filtering screen and first supporting positioning rods, the first ring body is internally provided with the first filtering screen, the periphery of the first ring body is uniformly provided with a plurality of first supporting positioning rods, the first supporting positioning rods are in one-to-one correspondence with and are in sliding fit with the positioning grooves in the inner wall of the reaction tank, the upper supporting filtering mechanism comprises a second ring body, a second filtering screen and second supporting positioning rods, the second ring body is internally provided with the second filtering screen, the periphery of the first ring body is uniformly provided with a plurality of second supporting positioning rods, the second supporting positioning rods are in one-to-one correspondence with and are in sliding fit with the positioning grooves in the inner wall of the reaction tank, the filter cloth is supported on the upper surfaces of the first ring body and the first filtering screen, and the second ring body and the second filtering screen are pressed on the upper surface of the filter cloth.
[0008] Preferably, the utility model provides a kind of for processing part solution's chemical reactor of heating, wherein the top of the catalyst powder cylinder is open, and the bottom of the catalyst powder cylinder is densely provided with through hole.
[0009] Preferably, the utility model provides a kind of for processing part solution's chemical reactor of heating, wherein the inside of the first supporting positioning rod and the second supporting positioning rod is provided with lug.
[0010] Preferably, the utility model provides a kind of for processing part solution's chemical reactor of heating, wherein the center position of the bottom of the reaction tank is provided with mechanical seal, the shaft rod cooperates with mechanical seal, the top of the shaft rod is provided with flange, and the stirring paddle is connected with flange by bolt nut.
[0011] Preferably, the utility model provides a kind of for processing part solution's chemical reactor of heating, wherein the lower part of one side of the jacket is provided with oil inlet, and the upper part of the other side of the jacket is provided with oil outlet.
[0012] Compared with the prior art, the utility model has the beneficial effects that:
[0013] (1) The reaction tank is equipped with a filtration mechanism. The inner wall of the reaction tank is equipped with several positioning grooves. The first support positioning rod of the lower support filtration mechanism cooperates with the positioning groove inside the reaction tank, and the second support positioning rod of the upper support filtration mechanism cooperates with the positioning groove inside the reaction tank. The filter cloth is sandwiched between the first filter screen of the lower support filtration mechanism and the second filter screen of the upper support filtration mechanism. Through the filtration of the first filter screen, the filter cloth and the second filter screen, the solution after processing the parts can be filtered to prevent blockage at the outlet. At the same time, the split structure allows the upper support filtration mechanism and the filter cloth to be removed when the solid waste reaches a certain amount, which facilitates the cleaning of solid waste.
[0014] (2) A motor is installed at the bottom of the reaction vessel, and a stirring paddle is installed in the lower part of the inside of the reaction vessel. The stirring paddle is connected to the output shaft of the motor through a shaft. When in use, it can stir the solution to ensure that the solution inside the reaction vessel is heated evenly, thereby ensuring the reaction effect and avoiding boiling, liquid splashing, and container deformation.
[0015] (3) The can lid is fitted with a catalyst powder cylinder through a sleeve. During the reaction, the catalyst powder is directly poured into the catalyst powder cylinder to react with the solution. The extended structure makes it easy to add catalyst powder. Attached Figure Description
[0016] Figure 1 This is a schematic cross-sectional view of the present invention.
[0017] Figure 2 For the appendix Figure 1 Enlarged structural diagram of point A in the middle;
[0018] Figure 3 For the appendix Figure 1 Enlarged structural diagram of point B in the middle;
[0019] Figure 4 This is a schematic diagram of the appearance and structure of this utility model;
[0020] Figure 5 A schematic diagram showing the front view of the lower support filter mechanism (the upper support filter mechanism and the lower support filter mechanism have the same structure);
[0021] Figure 6 This is a top view of the lower support filter mechanism.
[0022] Figure 7 This is a top view of the reaction vessel.
[0023] In the figure: reaction tank 1, tank cover 2, positioning groove 3, jacket 4, support foot 5, motor base 6, discharge port 7, feed port 8, observation port 9, sleeve 10, catalyst powder cylinder 11, folded edge 12, internally threaded sealing cover 13, motor 14, stirring paddle 15, shaft 16, filter cloth 17, first ring body 18, first filter screen 19, first support positioning rod 20, second ring body 21, second filter screen 22, second support positioning rod 23, through hole 24, lifting lug 25, mechanical seal 26, oil inlet 27, oil outlet 28. DETAILED DESCRIPTION
[0024] The technical solutions of the present application will be described clearly and completely below in combination with the embodiments of the present application and the accompanying drawings. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0025] It should be noted that in the description of the present application, it should be noted that the terms "inner", "outer", "upper", "lower", "two sides", "one end", "the other end", "left", "right" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0026] Please refer to Figures 1-7 The present application provides a technical solution: a chemical reactor for heating and processing part solution, comprising a reactor body, a stirring mechanism and a filtering mechanism.
[0027] The reactor body comprises a reaction tank 1 and a tank cover 2, the reaction tank 1 is provided with the tank cover 2 at the top end, a plurality of positioning grooves 3 are formed in the inner wall of the reaction tank 1 and along the vertical direction, the outer surface of the reaction tank 1 is wrapped with a jacket 4, an oil inlet 27 is arranged at the lower part of one side of the jacket 4, an oil outlet 28 is arranged at the upper part of the other side of the jacket 4, the oil inlet 27 and the oil outlet 28 are used for the oil liquid as the heat medium to enter and leave the jacket 4, a plurality of supporting feet 5 are arranged on the lower surface of the reaction tank 1, a motor seat 6 is arranged at the center position of the bottom of the reaction tank 1, a discharge port 7 is arranged at one side of the lower part of the reaction tank 1, the tank cover 2 is provided with a feeding port 8, an observation port 9 and a sleeve 10, the sleeve 10 is provided with a catalyst powder cylinder 11, the top end of the catalyst powder cylinder 11 is open, a plurality of through holes 24 are densely arranged at the bottom of the catalyst powder cylinder 11, after the catalyst powder is poured into the catalyst powder cylinder 11, the solution can contact the catalyst powder in the catalyst powder cylinder 11 through the through holes 24, so as to carry out the reaction, a folded edge 12 is arranged at the top of the catalyst powder cylinder 11, the folded edge 12 is supported on the top of the sleeve 10, and an internally-threaded sealing cover 13 is further connected with the sleeve 10 in a matched mode;
[0028] The stirring mechanism comprises a motor 14 and a stirring paddle 15, the motor 14 is arranged on the lower surface of the motor seat 6, the output shaft of the motor 14 is connected with a shaft rod 16 through a shaft coupling, the shaft rod 16 penetrates through the reaction tank 1 and is connected with the stirring paddle 15, the stirring paddle 15 is rotationally arranged at the lower part in the reaction tank 1, a mechanical sealing piece 26 is arranged at the center position of the bottom of the reaction tank 1, the shaft rod 16 is matched with the mechanical sealing piece 26, a flange is arranged at the top end of the shaft rod 16, the stirring paddle 15 is connected with the flange through bolts and nuts, and the mechanical sealing piece 26 is used to ensure that the matched position with the shaft rod 16 will not leak liquid;
[0029] The filtering mechanism comprises a lower supporting filtering mechanism, an upper supporting filtering mechanism and a filter cloth 17. The lower supporting filtering mechanism comprises a first ring body 18, a first filtering screen 19 and a first supporting positioning rod 20. The first filtering screen 19 is arranged on the inner side of the first ring body 18. The periphery of the first ring body 18 is uniformly provided with a plurality of first supporting positioning rods 20. The first supporting positioning rods 20 are in one-to-one correspondence with and are in sliding fit with the positioning grooves 3 of the inner wall of the reaction tank 1. The upper supporting filtering mechanism comprises a second ring body 21, a second filtering screen 22 and a second supporting positioning rod 23. The second filtering screen 22 is arranged on the inner side of the second ring body 21. The periphery of the first ring body 18 is uniformly provided with a plurality of second supporting positioning rods 23. The second supporting positioning rods 23 are in one-to-one correspondence with and are in sliding fit with the positioning grooves 3 of the inner wall of the reaction tank 1. The filter cloth 17 is supported on the upper surface of the first ring body 18 and the first filtering screen 19. The second ring body 21 and the second filtering screen 22 are pressed on the upper surface of the filter cloth 17. The inner sides of the first supporting positioning rods 20 and the second supporting positioning rods 23 are both provided with lifting lugs 25. When the filter cloth is replaced, the upper supporting filtering mechanism can be conveniently taken out from the reaction tank 1 through the lifting lugs 25. The first supporting positioning rods 20 are provided with the lifting lugs 25 for the purpose of facilitating lifting during transportation.
[0030] Installation method and principle: first, the stirring paddle 15 by bolt and nut connected with the flange at the end of the shaft 16, and then the flange through the mechanical seal 26 at the bottom of the reaction tank 1, while the motor 14 is installed on the lower surface of the motor base 6, and the shaft 16 low end through the coupling with the output shaft of the motor 14 is connected, the completion of the stirring mechanism and the connection of the reaction tank 1. Before use, the first support positioning rod 20 of the lower support filter mechanism and the positioning groove 3 in the reaction tank 1 one-to-one corresponding, and the first ring body 18 with the first filter screen 19 is placed into the reaction tank 1, until the first support positioning rod 20 bottom support in the bottom of the reaction tank 1, then the filter cloth 17 is placed into the reaction tank 1 and supported on the first ring body 18 and the first filter screen 19, then the second support positioning rod 23 of the upper support filter mechanism and the positioning groove 3 in the reaction tank 1 one-to-one corresponding, and the second ring body 21 with the second filter screen 22 is placed into the reaction tank 1, until the second ring body 21 is pressed on the upper surface of the filter cloth 17, the installation of the filter mechanism is completed. Finally, the tank cover 2 is installed on the upper surface of the reaction tank 1 by bolt, and the catalyst powder cylinder 11 is supported on the upper surface of the sleeve 10 through the sleeve 10 and the folded edge 12, and the inner threaded sealing cover 13 is covered, the installation is completed. When using, the solution after processing the parts is put into the reaction tank 1 from the feed inlet 8, and the hot oil / water is put into the jacket 4 from the oil inlet 27, and the reaction tank 1 is conducted by heat conduction, at the same time, the motor 14 is started, and the motor 14 drives the stirring paddle 15 to rotate through the shaft 16, so as to stir the solution in the reaction tank 1, and the solid waste in the solution is filtered through the first filter screen 19, the filter cloth 17 and the second filter screen 22, and is left on the second filter screen 22 or the filter cloth 17, and the filtered reaction solution is discharged from the discharge port 7.The utility model discloses a reasonable structure, the filter mechanism is arranged inside reaction tank 1, reaction tank 1 inner wall is provided with a plurality of positioning groove 3, the first support positioning rod 20 of lower support filter mechanism is cooperated with the positioning groove 3 of reaction tank 1 inside, and the second support positioning rod 23 of upper support filter mechanism is cooperated with the positioning groove 3 of reaction tank 1 inside, and the filter cloth 17 is clamped between the first filter screen 19 of lower support filter mechanism and the second filter screen 22 of upper support filter mechanism, and through the filtration of first filter screen 19, filter cloth 17 and second filter screen 22, the solution after processing parts can be filtered, prevents the blockage at discharge port 7, simultaneously, split type structure, when solid waste scrap reaches certain quantity, can take out upper support filter mechanism and filter cloth 17, thereby convenient for the cleaning of solid waste scrap, the bottom of reaction tank 1 is provided with motor 14, and the lower portion of reaction tank 1 inside is provided with stirring paddle 15, and stirring paddle 15 is connected with the output shaft of motor 14 through axle 16, when using, can agitate solution, guarantees the solution in reaction tank 1 even heating, thereby guaranteeing the reaction effect, simultaneously avoids the violent boiling, liquid splashing, the situation of container deformation, the cover 2 of tank is provided with catalyst powder cylinder 11 through sleeve 10, when reacting, catalyst powder is directly poured into catalyst powder cylinder 11 to react with solution, and the extension type structure is convenient for adding catalyst powder.
[0031] The utility model is not detailed, all are the known technology of the person skilled in the art.
[0032] Finally, it should be pointed out that: the above specific embodiments are only used to explain the technical scheme of the utility model and not to limit, although the utility model is explained in detail with reference to the embodiments, those skilled in the art should understand that the technical scheme of the utility model can be modified and equivalent replaced, and does not depart from the spirit and scope of the technical scheme of the utility model, and it should be covered in the claim range of the utility model.
Claims
1. A heatable chemical reactor for processing solutions of parts, characterized in that: Includes the reactor body, stirring mechanism, and filtration mechanism; The reactor body includes a reaction tank (1) and a tank cover (2). The tank cover (2) is provided at the top of the reaction tank (1). Several positioning grooves (3) are provided on the inner wall of the reaction tank (1) and along the vertical direction. The outer surface of the reaction tank (1) is covered with a jacket (4). Several support feet (5) are provided on the lower surface of the reaction tank (1). A motor base (6) is provided at the center of the bottom of the reaction tank (1). A discharge port (7) is provided on one side of the lower part of the reaction tank (1). The tank cover (2) is provided with a feed port (8), an observation port (9) and a sleeve (10). A catalyst powder cylinder (11) is inserted through the sleeve (10). A folded edge (12) is provided at the top of the catalyst powder cylinder (11). The folded edge (12) is supported on the top of the sleeve (10). The sleeve (10) is also connected with an internal thread sealing cap (13). The stirring mechanism includes a motor (14) and a stirring paddle (15). The motor (14) is disposed on the lower surface of the motor base (6). The output shaft of the motor (14) is connected to the shaft (16) through a coupling. The shaft (16) passes through the reaction tank (1) and is connected to the stirring paddle (15). The stirring paddle (15) is rotatably disposed in the lower part of the reaction tank (1). The filtration mechanism includes a lower support filtration mechanism, an upper support filtration mechanism, and a filter cloth (17). The lower support filtration mechanism includes a first ring (18), a first filter screen (19), and a first support positioning rod (20). The first filter screen (19) is provided inside the first ring (18), and a plurality of first support positioning rods (20) are evenly provided around the first ring (18). The first support positioning rods (20) correspond one-to-one with the positioning grooves (3) on the inner wall of the reaction vessel (1) and slide in fit. The upper support filtration mechanism includes a second ring (21) The second ring (21) is provided with a second filter screen (22) and a second support positioning rod (23). The second ring (21) is provided with a second filter screen (22) and the first ring (18) is provided with a plurality of second support positioning rods (23) evenly arranged on the periphery. The second support positioning rods (23) correspond one-to-one with the positioning grooves (3) on the inner wall of the reaction vessel (1) and slide in fit. The filter cloth (17) is supported on the upper surface of the first ring (18) and the first filter screen (19). The second ring (21) and the second filter screen (22) are pressed on the upper surface of the filter cloth (17).
2. A heatable chemical reactor for processing part solutions according to claim 1, characterized in that: The top of the catalyst powder cylinder (11) is open, and the bottom of the catalyst powder cylinder (11) is densely covered with through holes (24).
3. A heatable chemical reactor for processing part solutions according to claim 1, characterized in that: The inner sides of the first support positioning rod (20) and the second support positioning rod (23) are provided with lifting lugs (25).
4. A heatable chemical reactor for processing part solutions according to claim 1, characterized in that: A mechanical seal (26) is provided at the center of the bottom of the reaction vessel (1). The shaft (16) is engaged with the mechanical seal (26). A flange is provided at the top of the shaft (16). The stirring paddle (15) is connected to the flange by bolts and nuts.
5. A heatable chemical reactor for processing a solution of parts according to claim 1, characterized in that: An oil inlet (27) is provided on the lower part of one side of the jacket (4), and an oil outlet (28) is provided on the upper part of the other side of the jacket (4).