Ultrasonic hole-dividing plate-placing cover plate machine

Abstract

The utility model discloses an ultrasonic hole-dividing plate-placing cover plate machine which comprises a cabinet body, X-axis guide rail assemblies which are transversely arranged are fixedly installed at the two ends of the upper surface of the cabinet body, a first Y-axis guide rail assembly and a second Y-axis guide rail assembly are connected between the two X-axis guide rail assemblies in a sliding mode respectively, and a plate-placing machine head is connected to the outer wall of the front face of the first Y-axis guide rail assembly in a sliding mode. A disc taking machine head is slidably connected to the second Y-axis guide rail assembly, an alternating platform is arranged below the first Y-axis guide rail assembly and the second Y-axis guide rail assembly, and an ultrasonic bottom die is fixedly installed at the position, located on the upper surface of the cabinet body, of one end of the alternating platform. According to the full-automatic stacking machine, ultrasonic vibration discharging, automatic material receiving conversion, material taking and plate arranging, platform conveying conversion and automatic plate body detecting and stacking work of materials can be automatically completed, the full-automatic production and use characteristic is achieved, plate arranging and comprehensive stacking treatment does not need to be conducted on the materials manually, and the production efficiency of part products is greatly improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of disc arranging device, concretely is ultrasonic wave hole arranging disc cover plate machine. BACKGROUND

[0002] Industrial parts refer to various parts required in the manufacturing field of various machines, equipment, electronic products and the like, including transmission parts, sealing parts, joint parts, supporting parts and the like, and the industrial parts are usually made of high-strength aluminum alloy materials such as 6061-T6, 6063-T5 and 6082-T6, which have the advantages of high strength, low density, oxidation resistance and the like. Industrial frame parts have the characteristics of simple structure, convenient installation, light weight, corrosion resistance and wear resistance.

[0003] In order to meet the effect of batch production of parts in the existing industrial part production, the parts need to be comprehensively arranged and stacked, and the existing part arranging and stacking work is mostly operated manually, and the manual part arranging and stacking has the technical problem of low production efficiency, and manual arranging and stacking needs to invest certain human resource cost, thereby increasing the overall production cost of industrial products and affecting the economic benefit of enterprises, and therefore the utility model provides the ultrasonic wave hole arranging disc cover plate machine. UTILITY MODEL CONTENT

[0004] The utility model aims at providing the ultrasonic wave hole arranging disc cover plate machine to solve the problems in the above background technology.

[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme: the ultrasonic wave hole arranging disc cover plate machine, including the cabinet, the upper surface both ends of the cabinet are fixedly installed with the X-axis guide rail assembly arranged horizontally, a first Y-axis guide rail assembly and a second Y-axis guide rail assembly are slidably connected between the two X-axis guide rail assemblies, the front outer wall of the first Y-axis guide rail assembly is slidably connected with a disc arranging machine head, the second Y-axis guide rail assembly is slidably connected with a disc taking machine head, the lower portion of the first Y-axis guide rail assembly and the second Y-axis guide rail assembly is provided with an alternating platform, one end of the alternating platform and located on the upper surface of the cabinet is fixedly installed with an ultrasonic wave bottom die, the ultrasonic wave bottom die is provided with uniformly distributed blanking holes, the upper portion of the ultrasonic wave bottom die is provided with an ultrasonic wave oscillation head, the top end of the ultrasonic wave oscillation head is fixedly connected with the output rod of the air cylinder body, the lower portion of the ultrasonic wave bottom die is provided with a material connection platform, the upper surface of the cabinet away from the ultrasonic wave bottom die is provided with a discharging bin, and the upper surface of the discharging bin is fixedly installed with a plurality of evenly distributed disc limiting columns.

[0006] Preferably, the swing plate machine head comprises a Y-axis sliding plate, the Y-axis sliding plate is in transmission connection with a Y-axis guide rail assembly, a plurality of uniformly distributed swing plate conveying belts are fixedly installed on the Y-axis sliding plate, each swing plate conveying belt is driven by a conveying motor, a Z-axis lifting plate is fixedly installed outside the side belt body of the swing plate conveying belt, and a material taking suction nozzle is fixedly installed at the bottom end of the Z-axis lifting plate.

[0007] Preferably, the material connection platform comprises a revolution motor, a rotating platform is fixedly installed on the output shaft of the revolution motor, an upper fixed seat is fixedly installed on the upper surface of the rotating platform through a revolution connecting shaft, a primary shaft sleeve is arranged on one side of the upper surface of the upper fixed seat, a secondary shaft sleeve is arranged on the other side of the upper surface of the upper fixed seat, a plurality of uniformly arranged primary linear guides are fixedly installed on the lower surface of the side of the rotating platform close to the primary shaft sleeve, a first motor seat is fixedly installed at the bottom end of the primary linear guide, a primary jacking motor is fixedly installed on the lower surface of the first motor seat through bolts, a sliding plate is arranged above the primary jacking motor and between the plurality of primary linear guides, the sliding plate is sleeved outside the primary linear guide and is in sliding connection with the primary linear guide, a revolution motor is fixedly installed on the lower surface of the sliding plate, the output end of the primary jacking motor is connected with the revolution motor through a jacking seat, a ball spline shaft is connected with the output shaft of the revolution motor, and a primary material receiving jig is fixedly installed at the top end of the ball spline shaft penetrating through the rotating platform and the primary shaft sleeve.

[0008] Preferably, a plurality of uniformly distributed secondary linear guides are fixedly installed on the other side of the lower surface of the rotating platform away from the primary shaft sleeve, a second motor seat is fixedly installed at the bottom end of the plurality of secondary linear guides, a secondary jacking motor is fixedly installed on the lower surface of the second motor seat through bolts, a secondary ball spline shaft is fixedly installed at the top end of the jacking rod of the secondary jacking motor, a secondary material receiving jig is fixedly installed at the top end of the secondary ball spline shaft penetrating through the rotating platform and the secondary shaft sleeve, the secondary material receiving jig is the same in structure as the primary material receiving jig, and a plurality of uniformly distributed material receiving heads are fixedly installed on the primary material receiving jig and the secondary material receiving jig.

[0009] Preferably, the alternating platform comprises outer guide rail frames and inner guide rail frames, there are two groups of outer guide rail frames and inner guide rail frames, the outer guide rail frames and the inner guide rail frames are oppositely arranged, a conversion conveying belt is arranged between the outer guide rail frame and the inner guide rail frame on one side, one end of the conversion conveying belt is fixedly installed with a servo motor for driving the conversion conveying belt to work, a first sliding block is slidably connected to the two inner guide rail frames, a secondary sliding plate is fixedly installed between the upper surfaces of the first sliding blocks, a first driving block is arranged between the first sliding blocks on the same side, the first driving block is fixedly installed on the inner belt body of the conversion conveying belt, and a track plate is arranged between the two inner guide rail frames.

[0010] Preferably, the track plate is provided with guide rails on the inner walls of both sides, the guide rails adopt sunken track structure design, followers are slidably connected in the guide rails, external random linkers are mounted on the followers, a first platform is fixedly installed at the top end of the external random linkers, guide rods are fixedly installed at the four corners of the lower surface of the first platform, the guide rods pass through the secondary sliding plate and are slidably connected with the secondary sliding plate.

[0011] Preferably, the track plate is provided with guide rails on the inner walls of both sides, the guide rails adopt sunken track structure design, followers are slidably connected in the guide rails, external random linkers are mounted on the followers, a first platform is fixedly installed at the top end of the external random linkers, guide rods are fixedly installed at the four corners of the lower surface of the first platform, the guide rods pass through the secondary sliding plate and are slidably connected with the secondary sliding plate.

[0012] Preferably, the disc taking machine head comprises a fixed vertical plate, the fixed vertical plate is connected with the second Y-axis guide rail assembly, a conveying belt is installed on the fixed vertical plate, a secondary servo motor for working the conveying belt is fixedly installed on the back surface of the fixed vertical plate and at the top end of the conveying belt, a fixed block is fixedly installed on the outer side of the belt body of the conveying belt, a lifting plate is fixedly installed on the outer surface of the fixed block, a clamping jaw plate is fixedly installed at the bottom end of the lifting plate, elastic pressing rods are fixedly installed at the four corners of the clamping jaw plate, a four-jaw pneumatic cylinder is fixedly installed at the center position of the lower surface of the clamping jaw plate through bolts, and a pneumatic cylinder clamping jaw is fixedly installed on each of the four output ends of the four-jaw pneumatic cylinder.

[0013] Preferably, the clamping jaw plate is provided with an upper cover optical fiber sensor and a lower cover optical fiber sensor fixedly installed on the outer walls of the front surfaces respectively, a positioning camera is fixedly installed on the outer surface of the fixed vertical plate and at one side of the conveying belt, the positioning camera is a CCD industrial camera, a lens is installed on the positioning camera, a light source is arranged below the positioning camera, and a height measuring laser sensor is fixedly installed on the outer wall of the side surface of the light source.

[0014] Preferably, the X-axis guide rail assembly, the first Y-axis guide rail assembly and the second Y-axis guide rail assembly are all conveying belt driving structures, which are composed of a conveying belt body, a motor and a fixed seat, the fixed seat is fixedly installed on the outer side of the conveying belt body, and the motor is used for providing transmission power for the conveying belt body.

[0015] Compared with the prior art, the utility model has the advantages that:

[0016] The ultrasonic wave hole dividing and tray placing cover plate machine can automatically complete ultrasonic wave vibration discharging, automatic receiving and converting, material taking and tray placing, platform conveying and converting and automatic detection and stacking of the tray body, has full-automatic production and use characteristics, does not need manual tray placing and comprehensive stacking treatment, greatly improves the production efficiency of the part product, has the use effect of efficient production, can effectively reduce the labor resource cost investment, reduces the production cost, improves the economic benefit of enterprises, has the benign use effect of cost reduction and benefit increase, and is suitable for popularization and use. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a left view three-dimensional structure schematic diagram of the tray placing cover plate machine of the embodiment of the utility model;

[0018] Figure 2 It is a right view three-dimensional structure schematic diagram of the tray placing cover plate machine of the embodiment of the utility model;

[0019] Figure 3 It is a tray placing machine head structure schematic diagram of the embodiment of the utility model;

[0020] Figure 4 It is a material receiving and connecting table structure schematic diagram of the embodiment of the utility model;

[0021] Figure 5 It is an alternate platform upper surface overall structure schematic diagram of the embodiment of the utility model;

[0022] Figure 6 It is an alternate platform internal transmission structure schematic diagram of the embodiment of the utility model;

[0023] Figure 7 It is a tray taking machine head structure schematic diagram of the embodiment of the utility model;

[0024] Figure 8 It is a jaw plate assembly structure schematic diagram of the embodiment of the utility model.

[0025] In the drawing:

[0026] 1, cabinet body;

[0027] 2, X-axis guide rail assembly;

[0028] 3, No. 1 Y-axis guide rail assembly;

[0029] 4, No. 2 Y-axis guide rail assembly;

[0030] 5, ultrasonic wave bottom die;

[0031] 6, ultrasonic wave oscillation head;

[0032] 7, the tray head; 701, Y-axis slide plate; 702, tray conveying belt; 703, conveying motor; 704, Z-axis lifting plate; 705, suction nozzle;

[0033] 8, the material transfer station; 801, revolution motor; 802, rotating platform; 803, upper fixed seat; 804, primary shaft sleeve; 805, secondary shaft sleeve; 806, primary material receiving jig; 807, secondary material receiving jig; 808, primary linear guide rail; 809, No. 1 motor seat; 810, primary jacking motor; 811, sliding plate; 812, revolution motor; 813, secondary linear guide rail; 814, No. 2 motor seat; 815, secondary jacking motor;

[0034] 9, the alternate platform; 901, outer guide rail frame; 902, inner guide rail frame; 903, conversion conveying belt; 904, servo motor; 905, No. 1 sliding block; 906, secondary sliding plate; 907, No. 1 driving block; 908, track plate; 909, guide rail; 910, follower; 911, follow-up connecting rod; 912, No. 1 platform; 913, guide rod; 914, No. 2 sliding block; 915, No. 2 driving block; 916, No. 2 platform

[0035] 10, the tray head; 1001, fixed vertical plate; 1002, conveying belt; 1003, secondary servo motor; 1004, fixed block; 1005, lifting plate; 1006, clamping jaw plate; 1007, elastic compression rod; 1008, four-jaw cylinder; 1009, cylinder clamping jaw; 1010, upper cover optical fiber sensor; 1011, lower cover optical fiber sensor; 1012, positioning camera; 1013, lens; 1014, light source; 1015, height measuring laser sensor

[0036] 11, the discharge bin;

[0037] 12, the disc limiting column. DETAILED DESCRIPTION

[0038] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0039] In the description of the utility model, it needs to explain, the term "upper", "lower", "internal", "external", "front end", "rear end", "two ends", "one end", "the other end" and so on indicate the orientation or position relation is based on the orientation or position relation shown in the drawing, only for the convenience of describing the utility model and simplifying the description, and not indicate or imply that the device or element must have a particular orientation, construct and operate in a particular orientation, therefore, it cannot be understood as a limitation on the utility model. In addition, the term "first", "second" is only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0040] In the description of the utility model, it needs to explain, unless otherwise expressly provided and limited, the term "installation", "provided with", "connection" and so on, should be understood broadly, for example, "connection", can be fixed connection, can also be detachable connection, or integrally connected, can be mechanical connection, can also be electrical connection, can be directly connected, can also be indirectly connected through intermediate medium, can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to specific circumstances.

[0041] Please refer to Figures 1-8 The utility model provides an embodiment: ultrasonic wave divides the hole and sets up the disc cover plate machine, including the cabinet 1, the upper surface both ends of cabinet 1 are fixedly installed with the X axle guide rail subassembly 2 of horizontal arrangement, two groups X axle guide rail subassembly 2 between respectively slidingly connected with no. Y axle guide rail subassembly 3 and no. 2 Y axle guide rail subassembly 4, the front outer wall of no. Y axle guide rail subassembly 3 is slidingly connected with the disc setting machine head 7, and no. 2 Y axle guide rail subassembly 4 is slidingly connected with the disc taking machine head 10;

[0042] Wherein, X axle guide rail subassembly 2, no. Y axle guide rail subassembly 3 and no. 2 Y axle guide rail subassembly 4 are all transmission belt drive structure, which is composed of a transmission belt body, a motor and a fixed seat, the fixed seat is fixedly installed outside the transmission belt body, the motor is used to provide transmission power for the transmission belt body, that is, the motor drives the transmission belt body to work, and the fixed seat on it can drive the structure to move along the belt body direction;

[0043] Therefore, the structure on no. Y axle guide rail subassembly 3 and no. 2 Y axle guide rail subassembly 4 can be driven to move left and right horizontally by X axle guide rail subassembly 2, and no. Y axle guide rail subassembly 3 and no. 2 Y axle guide rail subassembly 4 can drive the disc setting machine head 7 and the disc taking machine head 10 to move linearly forward and backward respectively;

[0044] By cooperating with the use of X axle guide rail subassembly 2, the disc setting machine head 7 and the disc taking machine head 10 can have the use characteristics of X and Y axis double-axis simultaneous movement left and right and forward and backward, which is convenient for taking and placing materials;

[0045] The lower part of the first Y-axis guide rail assembly 3 and the second Y-axis guide rail assembly 4 is provided with an alternating platform 9, one end of the alternating platform 9 is fixedly installed on the upper surface of the cabinet 1 and is provided with an ultrasonic bottom die 5, the ultrasonic bottom die 5 is provided with uniformly distributed blanking holes, and the upper part of the ultrasonic bottom die 5 is provided with an ultrasonic oscillation head 6, and the top end of the ultrasonic oscillation head 6 is fixedly connected with the output rod of the pneumatic cylinder body;

[0046] The material can be placed on the ultrasonic bottom die 5 by the external mechanical arm, and the ultrasonic oscillation head 6 can be driven to descend by the pneumatic cylinder, so that the ultrasonic bottom die 5 is driven to vibrate at a high frequency by the ultrasonic oscillation head 6, and the material falls from the blanking hole of the ultrasonic bottom die 5.

[0047] The lower part of the ultrasonic bottom die 5 is provided with a material connection table 8, and the upper surface of the end of the cabinet 1 away from the ultrasonic bottom die 5 is provided with a discharging bin, and the upper surface of the discharging bin is fixedly installed with a plurality of evenly distributed disc limiting columns 12.

[0048] In this embodiment, referring to the accompanying drawings Figure 3 The disc placing machine head 7 includes a Y-axis sliding plate 701, the Y-axis sliding plate 701 is in transmission connection with the first Y-axis guide rail assembly 3, a plurality of evenly distributed disc conveying belts 702 are fixedly installed on the Y-axis sliding plate 701, each disc conveying belt 702 is driven by a conveying motor 703, a Z-axis lifting plate 704 is fixedly installed on one side of the body of the disc conveying belt 702, a material taking suction nozzle 705 is fixedly installed at the bottom end of the Z-axis lifting plate 704, and the material taking suction nozzle 705 is a negative pressure suction nozzle.

[0049] The disc conveying belt 702 is driven by the disc placing motor 703, and when the disc conveying belt 702 is driven, the Z-axis lifting plate 704 on the body of the disc conveying belt 702 can drive the material taking suction nozzle 705 to descend, so that the material taking suction nozzle 705 can be negatively adsorbed to the material, and the material taking process is completed.

[0050] In this embodiment, referring to the accompanying drawings Figure 4As shown, the material docking platform 8 comprises a revolution motor 801, a rotating platform 802 is fixedly installed on the output shaft of the revolution motor 801, an upper fixed seat 803 is fixedly installed on the upper surface of the rotating platform 802 through a revolution connecting shaft, a primary shaft sleeve 804 is arranged on one side of the upper surface of the upper fixed seat 803, a secondary shaft sleeve 805 is arranged on the other side of the upper surface of the upper fixed seat 803, a plurality of uniformly arranged primary linear guides 808 are fixedly installed on the lower surface of the side of the rotating platform 802 close to the primary shaft sleeve 804, a first motor seat 809 is fixedly installed at the bottom end of the primary linear guide 808, a primary jacking motor 810 is fixedly installed on the lower surface of the first motor seat 809 through bolts, a sliding plate 811 is arranged above the primary jacking motor 810 and between the plurality of primary linear guides 808, the sliding plate 811 is sleeved outside the primary linear guide 808 and is in sliding connection with the primary linear guide 808, a revolution motor 812 is fixedly installed on the lower surface of the sliding plate 811, the output end of the primary jacking motor 810 is connected with the revolution motor 812 through a jacking seat, a ball spline shaft is connected with the top end of the output shaft of the revolution motor 812, and a primary material receiving jig 806 is fixedly installed at the top end of the ball spline shaft penetrating through the rotating platform 802 and the primary shaft sleeve 804;

[0051] Further, a plurality of uniformly distributed secondary linear guides 813 are fixedly installed on the lower surface of the other side of the rotating platform 802 away from the primary shaft sleeve 804, a second motor seat 814 is fixedly installed at the bottom end of the plurality of secondary linear guides 813, a secondary jacking motor 815 is fixedly installed on the lower surface of the second motor seat 814 through bolts, a secondary ball spline shaft is fixedly installed and connected at the top end of the jacking rod of the secondary jacking motor 815, and a secondary material receiving jig 807 is fixedly installed at the top end of the secondary ball spline shaft penetrating through the rotating platform 802 and the secondary shaft sleeve 805, the secondary material receiving jig 807 has the same structure as the primary material receiving jig 806, and a plurality of uniformly distributed material receiving heads are fixedly installed on the primary material receiving jig 806 and the secondary material receiving jig 807;

[0052] According to the above structure, the secondary jacking motor 815 can work, when the secondary jacking motor 815 works, the secondary material receiving jig 807 at the top end is driven by the connected shaft body to displace upward by a distance to reach the material receiving height, so as to have the use effect of jacking material, at this time, the material falling from the ultrasonic bottom die 5 can fall onto the secondary material receiving jig 807;

[0053] After the secondary material receiving jig 807 completes material receiving, the secondary jacking motor 815 drives the secondary material receiving jig 807 to move downward to reset;

[0054] At this time, the revolution motor 801 works, and the revolution motor 801 rotates 180° when working, so that the secondary material receiving jig 807 and the primary material receiving jig 806 are switched in the rotation of the work station, and at this time, the primary material receiving jig 806 is at the material receiving end, and the secondary material receiving jig 807 is at the material taking end;

[0055] Then, the primary lifting motor 810 works, and when the primary lifting motor 810 works, it drives the rotation motor 812 and the sliding plate 811 to move upward through the lifting seat, and since the rotation motor 812 and the primary material receiving jig 806 are connected through the shaft, when the rotation motor 812 moves upward, the primary material receiving jig 806 can be driven to move upward, so that the primary material receiving jig 806 is lifted by a distance, and the primary material receiving jig 806 moves to the height position of the material receiving or taking, so that the lifting and receiving or taking of the primary material receiving jig 806 are completed;

[0056] Meanwhile, after the primary material receiving jig 806 is lifted, the rotation motor 812 can drive the primary material receiving jig 806 to rotate at intervals, so that the material receiving head can be automatically rotated and switched, and the rotation switching of receiving and taking has a good effect.

[0057] In this embodiment, referring to the drawings Figure 5 and Figure 6 As shown in the drawings, the alternating platform 9 includes outer guide rail frames 901 and inner guide rail frames 902, and each of the outer guide rail frames 901 and the inner guide rail frames 902 has two groups, and the outer guide rail frames 901 and the inner guide rail frames 902 are oppositely arranged, and the outer guide rail frame 901 and the inner guide rail frame 902 on one side are provided with a conversion conveying belt 903, one end of the conversion conveying belt 903 is fixedly installed with a servo motor 904 for driving the conversion conveying belt 903 to work, and a first sliding block 905 is slidably connected to each of the two inner guide rail frames 902, and a second sliding plate 906 is fixedly installed between the upper surfaces of the first sliding blocks 905, and a first driving block 907 is arranged between the first sliding blocks 905 on the same side, and the first driving block 907 is fixedly installed on the inner belt body of the conversion conveying belt 903, and a track plate 908 is arranged between the two inner guide rail frames 902;

[0058] Further, guide rails 909 are formed in the inner walls on both sides of the track plate 908, the guide rails 909 adopt a sunken track structure design, a follower 910 is slidably connected in the guide rail 909, and a follower connecting rod 911 is installed on the outer part of each of the two followers 910, and a first platform 912 is fixedly installed at the top end of the two follower connecting rods 911 through the second sliding plate 906, and a guide rod 913 is fixedly installed at the four corners of the lower surface of the first platform 912, and the guide rod 913 penetrates through the second sliding plate 906 at the bottom end, and the guide rod 913 is slidably connected to the second sliding plate 906 in an up-down manner;

[0059] Further, the two outer guide rail frames 901 are slidably connected with second sliders 914, and the upper surfaces of the second sliders 914 are fixedly connected with a second platform 916, and the second driving blocks 915 are arranged between the second sliders 914 on the same side, and the second driving blocks 915 are fixedly connected with the outer belt bodies of the conversion conveying belt 903;

[0060] According to the above structure, when the conversion conveying belt 903 is driven to work by the servo motor 904, the first driving blocks 907 on the inner side of the belt bodies can be driven to work with the conveying belt 903, so that the first driving blocks 907 can drive the first sliders 905 to move linearly along the inner guide rail frames 902, and when the first sliders 905 are driven to move by the first driving blocks 907 and the conveying belt 903, the second sliding plates 906 on the first sliders 905 can be driven to move synchronously with the first sliders 905, so that the second sliding plates 906 drive the followers 910 and the follower connecting rods 911 to move along the guide rails 909, thereby driving the first platform 912 to move from right to left;

[0061] When the first platform 912 moves from right to left, the second driving blocks 915 at the other end of the conversion conveying belt 903 can be driven to move synchronously with the conversion conveying belt 903, so that the second driving blocks 915 can drive the second sliders 914 to move along the outer guide rail frames 901, thereby driving the second platform 916 to move from the left end to the right end through the movement of the second sliders 914;

[0062] During the single displacement process of the second sliding plate 906, the first platform 912 above the second sliding plate 906 can experience three stages of table surface sinking movement, horizontal linear movement and finally table surface lifting movement during the movement from right to left due to the track effect of the guide rails 909, the followers 910 and the follower connecting rods 911, and the heights of the two ends of the first platform 912 during the movement are the same, and the sinking movement, horizontal movement and lifting movement during the movement can effectively avoid the collision with the second platform 916 during actual use, and has the effect of alternating movement of the upper and lower platforms;

[0063] When the first platform 912 and the second platform 916 move to the middle position of the conveying belt 3, the first platform 912 is below the second platform 916, thereby having the effect of alternating movement of the upper and lower platforms, avoiding the collision, and improving the safety.

[0064] In this embodiment, referring to the drawings Figure 7 and Figure 8As shown, the tray taking machine head 10 includes a fixed vertical plate 1001 connected with the second Y-axis guide rail assembly 4, a conveying belt 1002 is installed on the fixed vertical plate 1001, a second servo motor 1003 for working of the conveying belt 1002 is fixedly installed on the back of the fixed vertical plate 1001 and at the top end of the conveying belt 1002, a fixed block 1004 is fixedly installed outside the side of the conveying belt 1002, a lifting plate 1005 is fixedly installed on the outer surface of the fixed block 1004, a clamping jaw plate 1006 is fixedly installed at the bottom end of the lifting plate 1005, an elastic pressing rod 1007 is fixedly installed at the four corners of the clamping jaw plate 1006, a four-jaw pneumatic cylinder 1008 is fixedly installed at the center position of the lower surface of the clamping jaw plate 1006 through bolts, and a pneumatic cylinder clamping jaw 1009 is fixedly installed on the four output ends of the four-jaw pneumatic cylinder 1008;

[0065] Further, an upper cover optical fiber sensor 1010 and a lower cover optical fiber sensor 1011 are fixedly installed on the front outer wall of the clamping jaw plate 1006 respectively, a positioning camera 1012 is fixedly installed on the outer surface of the fixed vertical plate 1001 and at one side of the conveying belt 1002, the positioning camera 1012 is a CCD industrial camera, a lens 1013 is installed on the positioning camera 1012, a light source 1014 is arranged below the positioning camera 1012, and a height measuring laser sensor 1015 is fixedly installed on the side outer wall of the light source 1014;

[0066] Through forward and reverse rotation of the second servo motor 1003, the conveying belt 1002 can be driven to perform forward and reverse conveying work, so as to ensure the up and down movement effect of the clamping machine head.

[0067] When the conveying belt 1002 is driven by the second servo motor 1003 to rotate forward and reverse, the fixed block 1004 on the belt body can move up and down synchronously with the belt body of the conveying belt 1002, so that the lifting plate 1005 and the structural assembly thereon can be driven to move up and down through the movement of the fixed block 1004, thereby providing necessary up and down displacement conditions for lifting and placing of the clamping machine head;

[0068] When the lifting plate 1005 descends, the clamping structure at the bottom end thereof can be synchronously descended, and the elastic pressing rod 1007 can first touch the clamped material during the descending of the lifting plate 1005, so that the material can be elastically pressed through the elastic pressing rod 1007, thereby facilitating improvement of subsequent clamping stability;

[0069] After the elastic pressing rod 1007 presses the material, the pressing cover plate work of the material can be completed, at which time the positioning camera 1012 is set to take a picture of the material, and the image visual detection system is used for detection.

[0070] Afterwards through the four claw cylinder 8 set up can work, four claw cylinder 8 work when driving four cylinder clamping jaw 9 shrink inward, with four cylinder clamping jaw 9 can be fixed to the material product clamping, with four claw holding material clamping effect, effectively improve the stability of clamping;

[0071] Clamping jaw clamps the material product, at this time servo motor 4 drives lifting plate 5 to rise through transmission belt 2, so that the material product clamped below is lifted and reset by lifting plate 5.

[0072] Working principle: the utility model discloses in actual use, material can be put into ultrasonic bottom die 5 by external mechanical hand, at this time, through the ultrasonic oscillation head 6 set up can be driven to descend by pneumatic cylinder, so that the ultrasonic oscillation head 6 drives ultrasonic bottom die 5 to carry out high frequency vibration, and the material falls down from the blanking hole of ultrasonic bottom die 5;

[0073] The falling material can enter the material receiving jig of material receiving platform 8, at this time, the revolution motor 801 of material receiving platform 8 works, and the revolution motor 801 rotates 180° when working, so that the material receiving jig 807 carrying the material rotates to one end of the tray placing machine head 7.

[0074] Afterwards, the X-axis guide rail assembly 2 and the first Y-axis guide rail assembly 3 are set up to work cooperatively, so that the tray placing machine head 7 moves to the upper side of the material receiving jig carrying the material, and then the tray placing motor 703 is set up to drive the tray placing conveyor belt 702 to transmit power, and when the tray placing conveyor belt 702 transmits power, the Z-axis lifting plate 704 on the belt body can drive the material taking suction nozzle 705 to descend, so that the material taking suction nozzle 705 can be used to adsorb the material by negative pressure, so that the material taking process is completed.

[0075] After the material taking process is completed, the material taking suction nozzle 705 is lifted and reset under the action of the tray placing conveyor belt 702, and then the X-axis guide rail assembly 2 and the first Y-axis guide rail assembly 3 work cooperatively to place the material on the material carrying tray of the alternate platform.

[0076] When the material carrying trays on the alternate platform 9 are fully loaded, the first platform 912 and the second platform 916 are alternately exchanged when the conversion conveyor belt 903 works under the drive of the servo motor 904.

[0077] When the platform loaded with material reaches the lower side of the tray taking machine head 10, the tray taking machine head 10 is set up to work, the second servo motor 1003 of the tray taking machine head 10 works, and the second servo motor 1003 drives the transmission belt 1002 to transmit power, so that the lifting plate 1005 can be lowered.

[0078] When the lifting plate 1005 is lowered, the clamping structure at the bottom end thereof can be lowered synchronously, and the elastic pressing rod 1007 can first touch the clamped material during the lowering of the lifting plate 1005, so as to press the material elastically by the elastic pressing rod 1007, thereby facilitating the subsequent clamping stability;

[0079] After the material is pressed by the elastic pressing rod 1007, the pressing cover plate work of the material is completed, and at this time, the positioning camera 1012 is arranged to position and take a picture of the material, and cooperate with the image visual detection system to detect;

[0080] After the detection is completed, the four-jaw pneumatic cylinder 8 can work, and when the four-jaw pneumatic cylinder 8 works, four cylinder clamping jaws 9 are driven to shrink inward, so that the four cylinder clamping jaws 9 can fix and clamp the disc body carrying the material, and the disc body clamping effect with four-jaw clamping is achieved, thereby effectively improving the clamping stability;

[0081] After the disc body is clamped by the clamping jaw, the servo motor 4 drives the lifting plate 5 to rise through the conveying belt 2, so that the disc body clamped below is lifted and reset by the lifting plate 5;

[0082] Then, the X-axis guide rail assembly 2 and the No. 2 Y-axis guide rail assembly 4 are arranged to work cooperatively, so that the disc taking head 10 is moved to the area of the material placing bin 11, and then the disc taking head 10 places the disc body on the disc body limiting column 12 of the material placing bin 11;

[0083] During the cyclic reciprocating material placing process of the disc taking head 10, the disc body carrying the material is uniformly stacked, so that the automatic disc placing, detection and stacking of the parts are completed;

[0084] The ultrasonic wave hole dividing disc placing cover plate machine with the above structure can automatically complete the ultrasonic wave vibration unloading of the material, automatic material receiving and conversion, material taking and disc placing, platform conveying and conversion, and automatic detection and stacking of the disc body, has the full-automatic production and use characteristics, does not need manual disc placing and comprehensive stacking of the material, greatly improves the production efficiency of the part product, has the high-efficiency production use effect, can effectively reduce the labor cost investment, reduces the production cost, improves the economic benefit of the enterprise, has the benign use effect of reducing cost and increasing benefit, and is suitable for popularization and use.

[0085] It is apparent for a person skilled in the art that the present application is not restricted to the details of the above exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or the essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary only, and not limiting, the scope of the present application being defined by the appended claims rather than the above description, and all changes coming within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims concerned.

Claims

1. An ultrasonic wave groove-dividing, tray-arranging, and cover-plate placing machine comprising a cabinet (1), characterized in that, The both ends of the upper surface of the cabinet body (1) are fixedly provided with X-axis guide rail assemblies (2) arranged transversely, and a first Y-axis guide rail assembly (3) and a second Y-axis guide rail assembly (4) are respectively and slidably connected between the two X-axis guide rail assemblies (2), the front outer wall of the first Y-axis guide rail assembly (3) is slidably connected with a tray swinging machine head (7), the second Y-axis guide rail assembly (4) is slidably connected with a tray taking machine head (10), the lower part of the first Y-axis guide rail assembly (3) and the second Y-axis guide rail assembly (4) is provided with an alternating platform (9), one end of the alternating platform (9) and located on the upper surface of the cabinet body (1) is fixedly provided with an ultrasonic bottom mold (5), the ultrasonic bottom mold (5) is provided with uniformly distributed blanking holes, the upper part of the ultrasonic bottom mold (5) is provided with an ultrasonic oscillation head (6), the top end of the ultrasonic oscillation head (6) is fixedly connected with the output rod of a pneumatic cylinder, the lower part of the ultrasonic bottom mold (5) is provided with a material connection platform (8), the upper surface of the end of the cabinet body (1) away from the ultrasonic bottom mold (5) is provided with a material placing bin, and the upper surface of the material placing bin is fixedly provided with a plurality of evenly distributed tray limiting columns (12).

2. The ultrasonic cavity-dividing and tray-arranging cover plate machine according to claim 1, characterized in that: The tray swinging machine head (7) comprises a Y-axis sliding plate (701), the Y-axis sliding plate (701) is in transmission connection with the first Y-axis guide rail assembly (3), a plurality of evenly distributed tray swinging conveying belts (702) are fixedly installed on the Y-axis sliding plate (701), each tray swinging conveying belt (702) is driven by a conveying motor (703), the outside of the side belt of the tray swinging conveying belt (702) is fixedly provided with a Z-axis lifting plate (704), the bottom end of the Z-axis lifting plate (704) is fixedly provided with a material taking suction nozzle (705), and the material taking suction nozzle (705) is a negative pressure suction nozzle.

3. The ultrasonic cavity dividing and tray placing cover plate machine according to claim 1, characterized in that: The material docking platform (8) includes a revolution motor (801), the output shaft of the revolution motor (801) is fixedly installed with a rotating platform (802), the upper surface of the rotating platform (802) is fixedly installed with an upper fixed seat (803) through a revolution connecting shaft, one side of the upper surface of the upper fixed seat (803) is provided with a primary shaft sleeve (804), the other side of the upper surface of the upper fixed seat (803) is provided with a secondary shaft sleeve (805), the lower surface of the rotating platform (802) close to the primary shaft sleeve (804) side is fixedly installed with a plurality of uniformly arranged primary linear guides (808), the bottom end of the primary linear guide (808) is fixedly installed with a first motor seat (809), the lower surface of the first motor seat (809) is fixedly installed with a primary jacking motor (810) through bolts, the upper side of the primary jacking motor (810) and between the plurality of primary linear guides (808) is provided with a sliding plate (811), the sliding plate (811) is sleeved outside the primary linear guide (808) and is in sliding connection with the primary linear guide (808), the lower surface of the sliding plate (811) is fixedly installed with a rotation motor (812), the output end of the primary jacking motor (810) is connected with the rotation motor (812) through a jacking seat, the top end of the output shaft of the rotation motor (812) is connected with a ball spline shaft, the top end of the ball spline shaft is fixedly installed with a primary material receiving jig (806) penetrating through the rotating platform (802) and the primary shaft sleeve (804).

4. The ultrasonic cavity-dividing and tray-arranging cover plate machine according to claim 3, characterized in that: The lower surface of the other side of the rotating platform (802) away from the primary shaft sleeve (804) is fixedly installed with a plurality of uniformly distributed secondary linear guides (813), the bottom end of the plurality of secondary linear guides (813) is fixedly installed with a second motor seat (814), the lower surface of the second motor seat (814) is fixedly installed with a secondary jacking motor (815) through bolts, the top end of the jacking rod of the secondary jacking motor (815) is fixedly installed and connected with a secondary ball spline shaft, the top end of the secondary ball spline shaft is fixedly installed with a secondary material receiving jig (807) penetrating through the rotating platform (802) and the secondary shaft sleeve (805), the secondary material receiving jig (807) is the same structure as the primary material receiving jig (806), a plurality of uniformly distributed material receiving heads are fixedly installed on the primary material receiving jig (806) and the secondary material receiving jig (807).

5. The ultrasonic cavity dividing and tray placing cover plate machine according to claim 1, characterized in that: The alternating platform (9) comprises outer guide rail frames (901) and inner guide rail frames (902), two groups of the outer guide rail frames (901) and the inner guide rail frames (902), the outer guide rail frames (901) and the inner guide rail frames (902) are oppositely arranged in pairs, a conversion conveying belt (903) is arranged between the outer guide rail frame (901) and the inner guide rail frame (902) on one side, one end of the conversion conveying belt (903) is fixedly installed with a servo motor (904) for driving the conversion conveying belt (903) to work, a first sliding block (905) is slidably connected to the inner guide rail frame (902), a second sliding plate (906) is fixedly installed between the upper surfaces of the first sliding blocks (905), a first driving block (907) is arranged between the first sliding blocks (905) on the same side, the first driving block (907) is fixedly installed on the inner belt body of the conversion conveying belt (903), and a track plate (908) is arranged between the inner guide rail frames (902).

6. The ultrasonic cavity dividing and tray placing cover plate machine according to claim 5, characterized in that: The two side inner walls of the track plate (908) are provided with guide rails (909), the guide rails (909) adopt a sunken track structure design, a follower (910) is slidably connected in the guide rail (909), follower connecting rods (911) are installed on the outer portions of the two followers (910), a first platform (912) is fixedly installed at the top ends of the two follower connecting rods (911) and passes through the second sliding plate (906), guide rods (913) are fixedly installed at the four corners of the lower surface of the first platform (912), the guide rods (913) pass through the second sliding plate (906) and are slidably connected with the second sliding plate (906).

7. The ultrasonic cavity dividing and tray placing cover plate machine according to claim 5, characterized in that: Two groups of the outer guide rail frames (901) are slidably connected with second sliding blocks (914), the upper surfaces of the second sliding blocks (914) are fixedly installed with a second platform (916), second driving blocks (915) are arranged between the two second sliding blocks (914) on the same side, and the second driving blocks (915) are fixedly connected with the outer belt body of the conversion conveying belt (903).

8. The ultrasonic cavity dividing and tray placing cover plate machine according to claim 1, characterized in that: The tray taking head (10) comprises a fixed vertical plate (1001) connected with the second Y-axis guide rail assembly (4), a conveying belt (1002) installed on the fixed vertical plate (1001), a second servo motor (1003) for working of the conveying belt (1002) fixedly installed on the back surface of the fixed vertical plate (1001) and at the top end of the conveying belt (1002), a fixed block (1004) fixedly installed outside the belt body on one side of the conveying belt (1002), a lifting plate (1005) fixedly installed on the outer surface of the fixed block (1004), a clamping jaw plate (1006) fixedly installed at the bottom end of the lifting plate (1005), an elastic pressing rod (1007) fixedly installed at the four corners of the clamping jaw plate (1006), a four-jaw air cylinder (1008) fixedly installed on the lower surface center of the clamping jaw plate (1006) through bolts, and an air cylinder clamping jaw (1009) fixedly installed on the four output ends of the four-jaw air cylinder (1008).

9. The ultrasonic cavity dividing and tray placing cover plate machine according to claim 8, characterized in that: An upper cover optical fiber sensor (1010) and a lower cover optical fiber sensor (1011) are fixedly installed on the front surface outer wall of the clamping jaw plate (1006), respectively, a positioning camera (1012) is fixedly installed on the outer surface of the fixed vertical plate (1001) and at one side of the conveying belt (1002), the positioning camera (1012) is a CCD industrial camera, a lens (1013) is installed on the positioning camera (1012), a light source (1014) is arranged below the positioning camera (1012), and a height measuring laser sensor (1015) is fixedly installed on the side surface outer wall of the light source (1014).

10. The ultrasonic cavity dividing and tray placing cover plate machine according to claim 1, characterized in that: The X-axis guide rail assembly (2), the first Y-axis guide rail assembly (3) and the second Y-axis guide rail assembly (4) are all conveying belt driving structures, which are composed of a conveying belt body, a motor and a fixed seat, the fixed seat is fixedly installed outside the conveying belt body, and the motor is used for providing transmission power for the conveying belt body.

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