Laser derusting device for hardware part machining

Abstract

The utility model relates to the technical field of hardware part machining, and discloses a hardware part machining laser derusting device which comprises a base, a part conveying mechanism is fixedly installed at the upper end of the base, a control switch is fixedly installed on the front side of the part conveying mechanism, and a support is fixedly installed at the upper end of the part conveying mechanism. And a cross beam is fixedly mounted on the left side of the bracket. According to the hardware part machining laser derusting device, through multiple displacement modes of the part conveying mechanism, the transverse moving mechanism and the longitudinal moving mechanism, a laser head can flexibly derust hardware parts on the derusting containing table, the derusting range is widened, and the efficiency is improved; the part conveying mechanism, the transverse moving mechanism and the longitudinal moving mechanism can be controlled through the single chip microcomputer, so that the laser head is adjusted in position to automatically remove rust at the rust position of the hardware part on the rust removal placing table, manual participation is reduced, safety is improved, and machining cost is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to hardware parts processing related technical field, concretely is a hardware parts processing laser rust cleaning device. BACKGROUND

[0002] Traditional hardware products refer to gold, silver, copper, iron and tin five kinds of metals, which can be processed into knives, swords and other art products or metal devices by manual processing. Hardware in modern society is more extensive, such as hardware tools, hardware parts, daily hardware, building hardware and security products, etc. The working principle of laser rust cleaning device is to use the characteristics and energy of laser to remove the rust on the metal surface. When laser irradiates to the metal surface, the rust will absorb the energy of laser and convert into heat energy, which makes the temperature of rust rise rapidly. When the temperature rises to the melting point or boiling point of rust, the rust will melt or vaporize, thereby falling off from the metal surface.

[0003] The existing laser rust cleaning device is mostly manually operated. The rust removal process is carried out by handheld laser rust cleaning machine, which is easy to cause fatigue, and manual operation is also easy to cause danger. Therefore, a hardware parts processing laser rust cleaning device needs to be proposed. SUMMARY

[0004] The utility model discloses a hardware parts processing laser rust cleaning device to solve the problems in the above background technology.

[0005] To achieve the above object, the utility model provides the following technical scheme: a hardware parts processing laser rust cleaning device, including the base, the upper end fixed mounting of base has spare delivery mechanism, the front side fixed mounting of spare delivery mechanism has control switch, the upper end fixed mounting of spare delivery mechanism has support, the left side fixed mounting of support has crossbeam, the upper end fixed mounting of crossbeam has horizontal movement mechanism, the upper end fixed mounting of crossbeam has laser machine, the front side fixed mounting of laser machine has optical fiber core pipe, the upper end fixed mounting of crossbeam has singlechip, the front side fixed mounting of horizontal movement mechanism has longitudinal movement mechanism, the front side fixed mounting of longitudinal movement mechanism has laser head;

[0006] The spare delivery mechanism includes a workbench, a support plate, a drive motor one, a guide rail one, a drive shaft one, a lead screw one, a moving seat one and a rust removal placement table. The workbench is located on the upper end of the base. The upper end of the workbench is fixedly installed with the support plate. The front side of the support plate is fixedly installed with the drive motor one. The upper end of the workbench is fixedly installed with the guide rail one. The rear side of the drive motor one is fixedly installed with the drive shaft one. The rear side of the drive shaft one is fixedly installed with the lead screw one. The outer side of the lead screw one is threadedly connected with the moving seat one. The upper end of the moving seat one is fixedly installed with the rust removal placement table.

[0007] Preferably, the transverse moving mechanism comprises a guide seat, a rack, a sliding seat, a mounting plate, a motor frame, a driving motor two, a driving shaft two, a gear and a moving wheel, the guide seat is located at the upper end of the cross beam, the rear side of the guide seat is fixedly installed with the rack, the upper end of the guide seat is slidably installed with the sliding seat, the upper end of the sliding seat is fixedly connected with the mounting plate, the rear side of the mounting plate is fixedly installed with the motor frame, the upper end of the motor frame is fixedly installed with the driving motor two, the lower end of the driving motor two is fixedly installed with the driving shaft two, the outer side of the driving shaft two is fixedly installed with the gear, and the rear side of the mounting plate is provided with the moving wheel.

[0008] Preferably, the longitudinal moving mechanism comprises a base, a driving motor three, a guide rail two, a driving shaft three, a lead screw two, a moving seat two and a mounting seat, the base is located at the front side of the mounting plate, the upper end of the base is fixedly installed with the driving motor three, the front side of the base is fixedly installed with the guide rail two, the lower end of the driving motor three is fixedly installed with the driving shaft three, the lower end of the driving shaft three is fixedly installed with the lead screw two, the outer side of the lead screw two is threadedly connected with the moving seat two, and the front side of the moving seat two is fixedly installed with the mounting seat.

[0009] Preferably, the base is fixedly installed with two at the lower end of the part conveying mechanism, the single-chip microcomputer is electrically connected with the control switch, and the driving motor one, the driving motor two, the laser machine and the driving motor three are electrically connected with the single-chip microcomputer.

[0010] Preferably, the driving shaft one is fixedly installed with the driving motor one through the through branch plate, and the derusting placement table is slidably connected with the guide rail one.

[0011] Preferably, the gear is meshedly connected with the rack, and the moving wheel is provided with two at the rear side of the mounting plate.

[0012] Preferably, the driving shaft three is fixedly installed with the driving motor three through the base, and the mounting seat is slidably connected with the guide rail two.

[0013] Compared with the prior art, the utility model has the advantages that:

[0014] 1. The hardware machining laser rust removal device, the hardware parts are placed on the rust removal placing table through the rust removal placing table, then the drive motor one drives the drive shaft one and the lead screw one, so that the moving seat one drives the rust removal placing table to displace forward and backward, the hardware parts on the rust removal placing table move forward and backward under the laser head, the drive motor two drives the drive shaft two and the gear to rotate and mesh with the rack, so that the sliding seat and the mounting plate move transversely, the front-mounted longitudinal moving mechanism and the laser head move transversely, so as to expand the rust removal range of the hardware parts on the rust removal placing table below, reduce the dead angle, the drive motor three drives the drive shaft three and the lead screw two to rotate, so that the moving seat two and the mounting seat displace longitudinally, and the laser head moves up and down, which is convenient for adjusting the irradiation distance of the laser head according to the size of the parts, and avoids that the light spot is too large or too small.

[0015] 2. The hardware machining laser rust removal device, through the multiple displacement modes of the part conveying mechanism, the transverse moving mechanism and the longitudinal moving mechanism, the laser head can flexibly remove the rust of the hardware parts on the rust removal placing table, expand the rust removal range and improve the efficiency, the single-chip microcomputer can control the part conveying mechanism, the transverse moving mechanism and the longitudinal moving mechanism to adjust the position of the laser head and automatically remove the rust of the hardware parts on the rust removal placing table, reduce the manual participation, improve the safety and reduce the processing cost. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is the first overall structure schematic view of the utility model;

[0017] Figure 2 It is the second overall structure schematic view of the utility model;

[0018] Figure 3 It is the front view structure schematic view of the utility model;

[0019] Figure 4 It is the transverse moving mechanism installation structure schematic view of the utility model;

[0020] Figure 5 It is the longitudinal moving mechanism installation structure schematic view of the utility model.

[0021] Wherein: 1, base; 2, part conveying mechanism; 201, workbench; 202, support plate; 203, drive motor one; 204, guide rail one; 205, drive shaft one; 206, screw one; 207, moving seat one; 208, rust removal placing table; 3, control switch; 4, support; 5, cross beam; 6, transverse moving mechanism; 601, guide seat; 602, rack; 603, sliding seat; 604, mounting plate; 605, motor frame; 606, drive motor two; 607, drive shaft two; 608, gear; 609, moving wheel; 7, laser machine; 8, optical fiber core tube; 9, single-chip microcomputer; 10, longitudinal moving mechanism; 1001, base; 1002, drive motor three; 1003, guide rail two; 1004, drive shaft three; 1005, screw two; 1006, moving seat two; 1007, mounting seat; 11, laser head. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0023] Please refer to Figures 1-5 The present application provides a technical scheme: a hardware part machining laser rust removal device, comprising a base 1, the upper end of the base 1 is fixedly installed with a part conveying mechanism 2, the front side of the part conveying mechanism 2 is fixedly installed with a control switch 3, the upper end of the part conveying mechanism 2 is fixedly installed with a support 4, the left side of the support 4 is fixedly installed with a cross beam 5, the upper end of the cross beam 5 is fixedly installed with a transverse moving mechanism 6, the upper end of the cross beam 5 is fixedly installed with a laser machine 7, the front side of the laser machine 7 is fixedly installed with an optical fiber core tube 8, the upper end of the cross beam 5 is fixedly installed with a single-chip microcomputer 9, the front side of the transverse moving mechanism 6 is fixedly installed with a longitudinal moving mechanism 10, and the front side of the longitudinal moving mechanism 10 is fixedly installed with a laser head 11.

[0024] The part conveying mechanism 2 comprises a workbench 201, a supporting plate 202, a driving motor 1 203, a guide rail 1 204, a driving shaft 1 205, a lead screw 1 206, a moving seat 1 207 and a rust removal placing table 208. The workbench 201 is located at the upper end of the base 1. The upper end of the workbench 201 is fixedly installed with the supporting plate 202. The front side of the supporting plate 202 is fixedly installed with the driving motor 1 203. The upper end of the workbench 201 is fixedly installed with the guide rail 1 204. The rear side of the driving motor 1 203 is fixedly installed with the driving shaft 1 205. The rear side of the driving shaft 1 205 is fixedly installed with the lead screw 1 206. The outer side of the lead screw 1 206 is threadedly connected with the moving seat 1 207. The upper end of the moving seat 1 207 is fixedly installed with the rust removal placing table 208. The hardware parts can be placed on the rust removal placing table 208. Then the driving motor 1 203 drives the driving shaft 1 205 and the lead screw 1 206, so that the moving seat 1 207 drives the rust removal placing table 208 to displace forward and backward, and drives the hardware parts on the rust removal placing table 208 to displace forward and backward under the laser head 1 1 to remove rust.

[0025] Please refer to Figures 2-5In the embodiment, the transverse moving mechanism 6 comprises a guide seat 601, a rack 602, a sliding seat 603, a mounting plate 604, a motor frame 605, a second driving motor 606, a second driving shaft 607, a gear 608 and a moving wheel 609. The guide seat 601 is located at the upper end of the cross beam 5. The rear side of the guide seat 601 is fixedly installed with the rack 602. The upper end of the guide seat 601 is slidingly installed with the sliding seat 603. The upper end of the sliding seat 603 is fixedly connected with the mounting plate 604. The rear side of the mounting plate 604 is fixedly installed with the motor frame 605. The upper end of the motor frame 605 is fixedly installed with the second driving motor 606. The lower end of the second driving motor 606 is fixedly installed with the second driving shaft 607. The outer side of the second driving shaft 607 is fixedly installed with the gear 608. The rear side of the mounting plate 604 is provided with the moving wheel 609. The second driving motor 606 can drive the second driving shaft 607 and the gear 608 to rotate and engage with the rack 602, so that the sliding seat 603 and the mounting plate 604 move transversely, the front side installed longitudinal moving mechanism 10 and the laser head 11 are driven to move transversely, so as to expand the rust removal range of the hardware parts placed on the rust removal table 208 below, reduce the dead angle, and the longitudinal moving mechanism 10 comprises a base 1001, a third driving motor 1002, a guide rail 1003, a third driving shaft 1004, a second screw rod 1005, a second moving seat 1006 and a mounting seat 1007. The base 1001 is located at the front side of the mounting plate 604. The upper end of the base 1001 is fixedly installed with the third driving motor 1002. The front side of the base 1001 is fixedly installed with the guide rail 1003. The lower end of the third driving motor 1002 is fixedly installed with the third driving shaft 1004. The lower end of the third driving shaft 1004 is fixedly installed with the second screw rod 1005. The outer side of the second screw rod 1005 is threadedly connected with the second moving seat 1006. The front side of the second moving seat 1006 is fixedly installed with the mounting seat 1007.The driving motor three 1002 can drive the driving shaft three 1004 and the screw rod two 1005 to rotate, so that the moving seat two 1006 and the mounting seat 1007 are longitudinally displaced to drive the laser head 11 to move up and down, which is convenient for adjusting the irradiation distance of the laser head 11 according to the size of the part, avoids that the light spot is too large or too small, the base 1 is fixedly installed with two at the lower end of the part conveying mechanism 2, the single-chip microcomputer 9 is electrically connected with the control switch 3, the driving motor one 203, the driving motor two 606, the laser machine 7 and the driving motor three 1002 are electrically connected with the single-chip microcomputer 9, the part conveying mechanism 2, the transverse moving mechanism 6 and the longitudinal moving mechanism 10 can be controlled through the single-chip microcomputer 9 to make the laser head 11 adjust the position and automatically remove rust from the rusted parts on the rust removal placement table 208, reduce manual participation, improve safety and reduce processing cost, the driving shaft one 205 is fixedly installed with the driving motor one 203 through the support plate 202, the rust removal placement table 208 is slidably connected with the guide rail one 204, the gear 608 is meshedly connected with the rack 602, the moving wheel 609 is provided with two at the rear side of the mounting plate 604, the driving shaft three 1004 is fixedly installed with the driving motor three 1002 through the base 1001, and the mounting seat 1007 is slidably connected with the guide rail two 1003.

[0026] Working principle: first, the hardware parts are placed on the rust removal placement table 208, then the driving motor one 203 drives the driving shaft one 205 and the screw rod one 206, so that the moving seat one 207 drives the rust removal placement table 208 to displace forward and backward, and the hardware parts above are moved forward and backward under the laser head 11 to remove rust, the driving motor two 606 can drive the driving shaft two 607 and the gear 608 to rotate and mesh with the rack 602, so that the sliding seat 603 and the mounting plate 604 move transversely, can drive the longitudinal moving mechanism 10 and the laser head 11 installed on the front side to move transversely, so as to expand the rust removal range of the hardware parts on the rust removal placement table 208 below, reduce the dead angle, the driving motor three 1002 can drive the driving shaft three 1004 and the screw rod two 1005 to rotate, so that the moving seat two 1006 and the mounting seat 1007 are longitudinally displaced to drive the laser head 11 to move up and down, which is convenient for adjusting the irradiation distance of the laser head 11 according to the size of the part, avoids that the light spot is too large or too small, through the multiple displacement modes of the part conveying mechanism 2, the transverse moving mechanism 6 and the longitudinal moving mechanism 10, the laser head 11 can flexibly remove rust from the hardware parts on the rust removal placement table 208, expand the rust removal range and improve the efficiency, the single-chip microcomputer 9 can control the part conveying mechanism 2, the transverse moving mechanism 6 and the longitudinal moving mechanism 10 to make the laser head 11 adjust the position, when rust removal, only need to place the hardware parts on the rust removal placement table 208, then start the single-chip microcomputer 9 and the laser machine 7 through the control switch 3 to make the laser head 11 automatically remove rust from the hardware parts on the rust removal placement table 208, reduce manual participation, improve safety and reduce processing cost.

[0027] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.

Claims

1. A laser rust removal device for processing hardware parts, comprising a base (1), characterized in that: A parts conveying mechanism (2) is fixedly installed on the upper end of the base (1). A control switch (3) is fixedly installed on the front side of the parts conveying mechanism (2). A bracket (4) is fixedly installed on the upper end of the parts conveying mechanism (2). A crossbeam (5) is fixedly installed on the left side of the bracket (4). A transverse moving mechanism (6) is fixedly installed on the upper end of the crossbeam (5). A laser machine (7) is fixedly installed on the upper end of the crossbeam (5). An optical fiber core tube (8) is fixedly installed on the front side of the laser machine (7). A microcontroller (9) is fixedly installed on the upper end of the crossbeam (5). A longitudinal moving mechanism (10) is fixedly installed on the front side of the transverse moving mechanism (6). A laser head (11) is fixedly installed on the front side of the longitudinal moving mechanism (10). The parts conveying mechanism (2) includes a worktable (201), a support plate (202), a drive motor (203), a guide rail (204), a drive shaft (205), a lead screw (206), a movable seat (207), and a rust removal placement table (208). The worktable (201) is located at the upper end of the base (1), and the support plate (202) is fixedly installed at the upper end of the worktable (201). The front side of the support plate (202) is fixedly installed with... There is a drive motor (203), a guide rail (204) is fixedly installed on the upper end of the worktable (201), a drive shaft (205) is fixedly installed on the rear side of the drive motor (203), a lead screw (206) is fixedly installed on the rear side of the drive shaft (205), a movable seat (207) is threaded to the outer side of the lead screw (206), and a rust removal placement table (208) is fixedly installed on the upper end of the movable seat (207).

2. The laser rust removal device for processing hardware parts according to claim 1, characterized in that: The lateral moving mechanism (6) includes a guide seat (601), a rack (602), a sliding seat (603), a mounting plate (604), a motor frame (605), a second drive motor (606), a second drive shaft (607), a gear (608), and a moving wheel (609). The guide seat (601) is located at the upper end of the crossbeam (5). The rack (602) is fixedly installed on the rear side of the guide seat (601), and the sliding seat (603) is slidably installed on the upper end of the guide seat (601). The upper end of the sliding seat (603) is fixedly connected to the mounting plate (604), the rear side of the mounting plate (604) is fixedly mounted with the motor frame (605), the upper end of the motor frame (605) is fixedly mounted with the second drive motor (606), the lower end of the second drive motor (606) is fixedly mounted with the second drive shaft (607), the outer side of the second drive shaft (607) is fixedly mounted with the gear (608), and the rear side of the mounting plate (604) is provided with a moving wheel (609).

3. The laser rust removal device for processing hardware parts according to claim 1, characterized in that: The longitudinal moving mechanism (10) includes a base (1001), a third drive motor (1002), a second guide rail (1003), a third drive shaft (1004), a second lead screw (1005), a second movable seat (1006), and a mounting base (1007). The base (1001) is located on the front side of the mounting plate (604). The third drive motor (1002) is fixedly installed on the upper end of the base (1001). The second guide rail (1003) is fixedly installed on the front side of the base (1001). The third drive shaft (1004) is fixedly installed on the lower end of the third drive motor (1002). The second lead screw (1005) is fixedly installed on the lower end of the third drive shaft (1004). The second movable seat (1006) is threaded to the outer side of the second lead screw (1005). The mounting base (1007) is fixedly installed on the front side of the second movable seat (1006).

4. The laser rust removal device for processing hardware parts according to claim 1, characterized in that: The base (1) is fixedly installed at the lower end of the parts conveying mechanism (2) in two places. The microcontroller (9) is electrically connected to the control switch (3). The first drive motor (203), the second drive motor (606), the laser machine (7) and the third drive motor (1002) are all electrically connected to the microcontroller (9).

5. The laser rust removal device for processing hardware parts according to claim 1, characterized in that: The drive shaft (205) is fixedly installed through the support plate (202) and the drive motor (203), and the rust removal platform (208) is slidably connected to the guide rail (204).

6. The laser rust removal device for processing hardware parts according to claim 2, characterized in that: The gear (608) and rack (602) are meshed together, and two movable wheels (609) are provided on the rear side of the mounting plate (604).

7. The laser rust removal device for processing hardware parts according to claim 3, characterized in that: The drive shaft three (1004) is fixedly installed through the base (1001) and the drive motor three (1002), and the mounting base (1007) is slidably connected to the guide rail two (1003).

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