Automobile part punching device for automobile machining

By combining hydraulic cylinders, switching discs, slides, and cams, the system achieves safe and efficient automatic cutting head switching, solving the problems of cumbersome cutting head replacement and safety hazards in traditional drilling devices, and improving production efficiency and safety.

CN223588138UActive Publication Date: 2025-11-25HUBEI XIANGTAILI AUTO PARTS CO LTD
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Patent Information

Application Number
CN202422929213.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-11-25
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

The replacement of the cutting head in traditional automotive parts drilling equipment is cumbersome and complicated, which affects production efficiency and poses safety hazards, especially since the exposed cutting head leads to a high risk of workplace injuries.

Method used

Design a device that includes a hydraulic cylinder, a switching disc, a slide, a cam, and a spring. Through the cooperation of the cam drive surface and the spring, only the tool directly below extends to make holes, while the other tools are hidden in the slide. Automatic switching is achieved by using a servo motor to control the rotation of the switching disc.

Benefits of technology

It improves production efficiency and safety, reduces the risk of workplace injuries, enhances space utilization, and avoids accidental injuries caused by exposed tools.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of punching, in particular to an automobile part punching device for automobile machining, which comprises a rack, a hydraulic cylinder is fixed at the top of the rack, the output end of the hydraulic cylinder is rotatably connected with a switching disc, sliding grooves are arranged on the switching disc at equal angles, punching tools are slidably connected in the sliding grooves, and the punching tools are connected with the hydraulic cylinder. The center of the switching disc is provided with a groove, the groove communicates with the sliding groove, a cam is rotationally connected into the groove and fixedly connected with the output end of the hydraulic cylinder, the side wall of the cam is provided with a driving face matched with the end of the punching tool, a baffle is arranged in the sliding groove, and an annular plate is fixed to the side wall of the punching tool. According to the automobile part punching device for automobile machining, through ingenious cooperation of a cam and a spring, it is ensured that only when a punching tool is located under the punching tool, the punching tool can stretch out for punching, and other tools are safely hidden in a sliding groove. By means of the design, the accident risk in the operation process is greatly reduced, and the working safety is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of punching, in particular to a punch device for automobile parts for automobile processing. BACKGROUND

[0002] In the automobile manufacturing industry, due to the variety of parts, the size and specification of the required punching are also relatively large and diverse. Therefore, it is often necessary to use a punch device that can flexibly replace the tool bit, or to equip advanced punch equipment that can automatically switch the tool bit to meet production needs. However, the traditional tool bit replacement operation is often complex, not only time-consuming and labor-intensive, but also may affect production efficiency. At the same time, the existing automatic switching tool holder design also has certain safety hazards, and the tool bit is usually circularly distributed and exposed outward, which makes it easy for workers to be cut by sharp tool bits during operation, thereby increasing the risk of work accidents.

[0003] Therefore, we propose a punch device for automobile parts for automobile processing to solve the above problems. SUMMARY

[0004] To solve the above technical problems, the utility model provides a punch device for automobile parts for automobile processing.

[0005] The punch device for automobile parts for automobile processing provided by the utility model comprises a rack, a hydraulic cylinder fixed at the top of the rack, a switching disc rotatably connected to the output end of the hydraulic cylinder, a sliding groove arranged at equal angles on the switching disc, a punch tool slidably connected in the sliding groove, a recess provided at the center of the switching disc and communicating with the sliding groove, a cam rotatably connected in the recess and fixedly connected with the output end of the hydraulic cylinder, a driving surface provided on the side wall of the cam and matched with the end of the punch tool, a baffle provided in the sliding groove, an annular plate fixed on the side wall of the punch tool, a spring installed between the baffle and the annular plate outside the punch tool, and a driving device installed on the output end of the hydraulic cylinder and driving the switching disc to rotate.

[0006] Preferably, one end of the punch tool is provided with a punching and cutting part, and a square sliding part is arranged at the connection between the punch tool and the punching and cutting part.

[0007] The punch device for automobile parts for automobile processing according to claim 1 is characterized in that a roller is rotatably connected to the end of the punch tool and in contact with the driving surface.

[0008] Preferably, the driving device comprises a connecting plate fixed on the output end of the hydraulic cylinder, a servo motor fixed at one end of the connecting plate, a driving gear fixed on the output end of the servo motor, a driven gear fixed on the back surface of the switching disc, and the driving gear and the driven gear are meshingly connected.

[0009] Preferably, the rack comprises a bottom plate, a vertical plate fixed on the bottom plate, and a top plate fixed on the top of the vertical plate.

[0010] Preferably, the top plate and the bottom plate are located on the same side of the vertical plate.

[0011] Preferably, the switching disc is parallel to the vertical plate.

[0012] Compared with the related art, the device has the following advantages:

[0013] High safety: the device ensures that the punching tool will only be extended to punch when it is in the position directly below, and the remaining tools are safely hidden in the sliding groove. This design greatly reduces the risk of accidents during operation and improves work safety.

[0014] High space utilization: when not in use, all punching tools can be stored in the sliding groove, saving space and further improving safety, avoiding accidental injuries caused by exposed tools. BRIEF DESCRIPTION OF DRAWINGS

[0015] Fig. 1 is a schematic diagram of the overall structure of the utility model;

[0016] Fig. 2 is a schematic diagram of the driving device structure of the utility model;

[0017] Fig. 3 is a schematic diagram of the switching disc structure of the utility model.

[0018] In the figure, 1 is a rack, 2 is a hydraulic cylinder, 3 is a switching disc, 4 is a sliding groove, 5 is a punching tool, 6 is a groove, 7 is a cam, 8 is a driving surface, 9 is a baffle, 10 is a ring plate, 11 is a spring, 12 is a punching part, 13 is a square sliding part, 14 is a roller, 15 is a connecting plate, 16 is a servo motor, 17 is a driving gear, 18 is a driven gear, 19 is a bottom plate, 20 is a vertical plate, 21 is a top plate. DETAILED DESCRIPTION

[0019] The utility model will be further described below in combination with the drawings and embodiments.

[0020] Please refer to Figs. 1 to 3 A punching device for automobile parts in automobile processing mainly comprises a stable rack 1 as a whole support. The rack 1 is composed of a bottom plate 19, a vertical plate 20 fixed on the bottom plate 19, and a top plate 21 fixed on the top of the vertical plate 20, forming a stable and vertical structure system, wherein the top plate 21 and the bottom plate 19 are located on the same side of the vertical plate 20, facilitating operation and observation.

[0021] On the top of the frame 1, i. e. the top plate 21, a hydraulic cylinder 2 is fixedly installed to provide a powerful power source for the punching operation. The output end of the hydraulic cylinder 2 is connected to a switching disc 3 through a flexible rotary connection. The switching disc 3 is particularly designed with a plurality of sliding grooves 4 arranged at equal angles, which are used to accommodate and guide the sliding of punching tools 5.

[0022] Each sliding groove 4 is slidably connected to a sharp punching tool 5, which is used for precise punching operation on automobile parts. One end of the punching tool 5 is provided with a punching part 12 for actual cutting of materials, and the part connected to the punching part 12 is designed with a square sliding part 13 to ensure stable and smooth sliding of the tool in the sliding groove.

[0023] A recess 6 communicating with the sliding grooves 4 is particularly provided at the center of the switching disc 3. In the recess 6, a cam 7 is rotatably connected, and the cam 7 is fixedly connected to the output end of the hydraulic cylinder 2. The side wall of the cam 7 is carefully engraved with a driving surface 8 matched with the end of the punching tool 5. In the sliding groove 4, a baffle 9 is also cleverly arranged to form an installation space for a spring 11 together with an annular plate 10 fixed on the side wall of the punching tool 5. The presence of the spring 11 provides a continuous thrust to the punching tool 5, ensuring that the roller 14 is always closely attached to the driving surface 8 of the cam 7.

[0024] Due to the unique design of the driving surface 8 of the cam 7 and the thrust of the spring 11, only the punching tool 5 directly below can be pushed out of the sliding groove 4 of the switching disc 3 by the cam 7 to perform the punching operation among the plurality of punching tools 5. The remaining punching tools 5 are safely hidden in the sliding grooves 4, effectively avoiding the risk of accidental injury.

[0025] In order to realize accurate control of the switching disc 3, a set of driving devices is also installed on the output end of the hydraulic cylinder 2. The set of devices includes a connecting plate 15 fixed on the output end of the hydraulic cylinder, and one end of the connecting plate 15 is fixedly installed with a servo motor 16. The output end of the servo motor 16 is engaged with a driven gear 18 on the back of the switching disc 3 through a driving gear 17, thereby realizing precise rotary control of the switching disc 3.

[0026] It is worth mentioning that the switching disc 3 is parallel to the vertical plate 20, which not only makes the operation space of the workers more spacious, but also greatly improves the visual conditions, making the whole punching process more intuitive, efficient and safe.

[0027] It should be emphasized that one of the sliding grooves 4 can also be installed with a punching tool 5, and all the punching tools 5 can be stored in the sliding grooves 4 when not in use, which is safer.

[0028] The working principle is as follows:

[0029] Initial state and preparation:

[0030] The device is in standby state, hydraulic cylinder 2 is not started, all punching tools 5 are limited in the initial position of each sliding slot 4 by the baffle 9 and the ring plate 10 under the action of the spring 11. The cam 7 is located in the groove 6 in the center of the switching disc 3, and the driving surface 8 thereof is in contact with the roller 14 at the end of each punching tool 5.

[0031] The servo motor 16 is not started, and the switching disc 3 remains stationary.

[0032] Select the punching tool 5:

[0033] According to the size of the hole of the automobile part, select the punching tool 5 of corresponding size, and start the servo motor 16 through the control system. The servo motor 16 drives the switching disc 3 to rotate a certain angle below the top plate 21 of the rack 1 through the meshing of the driving gear 17 and the driven gear 18, so that the corresponding punching tool 5 is directly below.

[0034] The rotation of the switching disc 3 drives the sliding slot 4 and the punching tool 5 thereon to rotate. Because of the design of the driving surface 8 of the cam 7, only the punching tool 5 directly below (i.e. the tool corresponding to the highest point of the driving surface 8 of the cam 7) will slide downward in the sliding slot 4 through the square sliding part 13 under the push of the spring 11, so that the punching part 12 thereof extends out of the switching disc 3, ready for punching operation.

[0035] The remaining punching tools 5 are kept in the sliding slot 4 due to the shape of the driving surface 8 of the cam 7 and the force of the spring 11, and will not extend out of the switching disc 3, thereby avoiding injury or interference.

[0036] Punching operation:

[0037] When the punching tool 5 at the required punching position is aligned with the automobile part, the hydraulic cylinder 2 is started, and the output end thereof moves downward, driving the switching disc 3 and the selected punching tool 5 to move downward together.

[0038] With the downward movement of the punching tool 5, the punching part 12 thereof penetrates the automobile part, completing the punching operation.

[0039] Reset:

[0040] After the punching is completed, the output end of the hydraulic cylinder 2 moves upward, driving the switching disc 3 and the punching tool 5 to move upward together, returning to the initial position.

[0041] The above merely illustrates the embodiments of the present application, and does not limit the patent scope of the present application, and any equivalent structure or equivalent process transformation, or direct or indirect application in other related technical fields, which are made by using the content of the present application specification and drawings, are also included in the patent protection scope of the present application.

Claims

1. An automobile part punching device for automobile processing, comprising a rack (1), a hydraulic cylinder (2) is fixed on the top of the rack (1), characterized in that, The output end of the hydraulic cylinder (2) is rotationally connected with a switching disc (3), equiangular sliding grooves (4) are arranged on the switching disc (3), punching tools (5) are slidably connected in the sliding grooves (4), a recess (6) is arranged at the center of the switching disc (3) and communicates with the sliding grooves (4), a cam (7) is rotationally connected in the recess (6) and fixedly connected with the output end of the hydraulic cylinder (2), a driving surface (8) is arranged on the side wall of the cam (7) and matched with the end of the punching tool (5), a baffle (9) is arranged in the sliding groove (4), an annular plate (10) is fixed on the side wall of the punching tool (5), a spring (11) is arranged between the baffle (9) and the annular plate (10) outside the punching tool (5), and a driving device for driving the switching disc (3) to rotate is arranged on the output end of the hydraulic cylinder (2).

2. The automobile part punching device for automobile processing according to claim 1, characterized in that, One end of the punching tool (5) is provided with a punching part (12), and a square sliding part (13) is arranged at the connection position of the punching tool (5) and the punching part (12).

3. The automobile part punching device for automobile processing according to claim 1, characterized in that, The end of the punching tool (5) is rotationally connected with a roller (14), and the roller (14) is in contact with the driving surface (8).

4. The automobile part punching device for automobile processing according to claim 1, characterized in that, The driving device comprises a connecting plate (15) fixed on the output end of the hydraulic cylinder (2), a servo motor (16) fixed at one end of the connecting plate (15), a driving gear (17) fixed at the output end of the servo motor (16), a driven gear (18) fixed on the back surface of the switching disc (3), and the driving gear (17) is in meshing connection with the driven gear (18).

5. The automobile part punching device for automobile processing according to claim 1, characterized in that, The rack (1) comprises a bottom plate (19), a vertical plate (20) fixed on the bottom plate (19), and a top plate (21) fixed on the top of the vertical plate (20).

6. The automobile part punching device for automobile processing according to claim 5, characterized in that, The top plate (21) and the bottom plate (19) are located on the same side of the vertical plate (20).

7. The automobile part punching device for automobile processing according to claim 1, characterized in that, The switching disc (3) is parallel to the vertical plate (20).