Slag removing device for inductance coil welding

By introducing a chute and an electrically controlled slider into the inductor coil welding device, combined with a hydraulic cylinder and a vibration motor, the problem of difficult removal of welding slag after welding is solved, achieving effective removal of welding slag and improving the reliability and service life of the device.

CN223588588UActive Publication Date: 2025-11-25SUZHOU JINMAO FULIAN ELECTRONIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423172643.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-11-25
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

Existing inductor coil welding machines often leave welding slag on the weld joints after welding, which can lead to slag falling into the device and causing malfunctions.

Method used

A slag removal device for welding inductor coils was designed. By setting a sliding groove and an electrically controlled slider on a fixed base, and using a combination of a hydraulic cylinder and a vibration motor, the inductor coil can be fixed and the welding slag can be removed by vibration.

Benefits of technology

It effectively removes welding slag from the inductor coil after welding, preventing malfunctions caused by welding slag entering the device and improving the reliability and service life of the device.

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    Figure CN223588588U_ABST
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Abstract

The utility model relates to the field of inductance coil processing, in particular to a slag removing device for inductance coil welding, which comprises a mounting plate, a fixed base arranged on the mounting plate, a sliding groove arranged on the fixed base, an electric control sliding block arranged in the sliding groove, and a connecting block arranged on the electric control sliding block. A supporting plate is arranged on the connecting block, a fixing block is arranged on the fixing base and around the sliding groove, a supporting column is arranged on the fixing block, a hydraulic cylinder is arranged at the end, away from the fixing block, of the supporting column, and a clamping plate is arranged at the movable end of the hydraulic cylinder; according to the inductance coil welding device, the problems that after welding work of an existing inductance coil welding device is completed, a layer of welding slag is formed on the surface of a welding spot welded to an inductance coil after being cooled for a period of time and adheres to the surface of the welding spot, if the welding slag is not removed, the welding slag may fall into the device during follow-up installation and use of the inductance coil, and the welding quality is affected are effectively solved. And welding slag can enter the device to cause faults in the device.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the inductance coil processing field, concretely is a slag removal device for inductance coil welding. BACKGROUND

[0002] The coil is by wire one circle leans on the insulating tube from one circle to one circle, and the wire is mutually insulated, and the insulating tube can be hollow, can contain the iron core or magnetic powder core. The existing coil welding machine is inconvenient to clamp the coil, generally manually holds the coil and then welds;

[0003] The Chinese patent with the publication number CN217193416U discloses an inductance coil welding machine, which comprises a coil clamping mechanism, a contact point welding mechanism, a welding control machine and a welding support frame. The utility model belongs to the inductance coil technical field, and specifically relates to an inductance coil welding machine, which improves the adjustability of the inductance coil welding machine by arranging the coil clamping mechanism and the contact point welding mechanism, improves the convenience of clamping the inductance coil by the inductance coil welding machine, improves the working efficiency of the inductance coil welding machine, improves the automation degree of the inductance coil welding machine, improves the use experience of the inductance coil welding machine, reduces the maintenance cost of the inductance coil welding machine, prolongs the service life of the inductance coil welding machine, and effectively solves the problems that the inductance coil welding machine on the market is low in efficiency, the structure is complex, and maintenance is inconvenient.

[0004] After the welding work of the above-mentioned patent inductance coil welding device is completed, the welding points on the inductance coil will form a layer of welding slag on the surface after a period of cooling, which will adhere to the surface of the welding points. If the welding slag is not removed, the welding slag may fall into the device during subsequent installation and use of the inductance coil, which may cause faults in the device. UTILITY MODEL CONTENTS

[0005] The utility model discloses a kind of slag removal devices for inductance coil welding, by being provided with sliding slot on fixed base, and electric control sliding block is provided in sliding slot, electric control sliding block is provided with support plate, and fixed base is provided with fixed block around sliding slot, fixed block is provided with support column, support column is provided with hydraulic cylinder, and clamping plate is provided on movable end of hydraulic cylinder, one side of clamping plate is provided with vibration motor, after inductance coil welding, electric control sliding block moves in sliding slot so that support plate can pass through inductance coil middle ring, then electric control sliding block slides outward, inductance coil is fixed, then hydraulic cylinder drives clamping plate to move towards inductance coil outer surface starts until clamping plate and inductance coil outer surface abut, then vibration motor starts work, and the welding slag of welding point on inductance coil is removed using vibration method, the problem raised in above background art is solved.

[0006] To achieve the above object, the utility model provides the following technical scheme: A slag removal device for inductance coil welding, including the mounting plate, the mounting plate is provided with the fixed base, the fixed base is provided with the sliding slot, the electric control sliding block is provided in the sliding slot, still include the connecting block, the connecting block is established on the electric control sliding block, the connecting block is provided with the batten on, the fixed base is provided with the fixed block around the sliding slot, the fixed block is provided with the support column, the support column is provided with the hydraulic pressure jar on the one end far from the fixed block, the clamp plate is provided on the movable end of the hydraulic pressure jar.

[0007] Preferably, one side of the clamp plate is provided with a vibration motor, and the vibration motor is bolted with the clamp plate.

[0008] Preferably, the clamp plate is provided with a rubber pad on the side far from the vibration motor, and the rubber pad is adhesively connected with the clamp plate.

[0009] Preferably, both ends of the mounting plate are provided with rotary hinges, and the rotary hinges are bolted with the mounting plate.

[0010] Preferably, the movable end of the rotary hinge is provided with a support leg, and the support leg is bolted with the rotary hinge.

[0011] Preferably, a bolt hole is formed in the support leg, and the bolt hole is integrally provided with the support leg.

[0012] Compared with the prior art, the utility model has the beneficial effects as follows:

[0013] The utility model discloses the fixed base is provided with the fixed block around the sliding slot, and the fixed block is provided with the support column, and the support column is provided with the hydraulic pressure jar, and the clamp plate is provided on the movable end of the hydraulic pressure jar, and one side of the clamp plate is provided with the vibration motor, after inductance coil welding, the electric control sliding block moves in the sliding slot and makes the batten can pass through the inductance coil middle ring, then the electric control sliding block slides outwards, and inductance coil is fixed, when this, the hydraulic pressure jar drives the clamp plate to move towards the inductance coil outer surface and starts moving until the clamp plate and inductance coil outer surface abut, and then the vibration motor starts working, and the welding slag of inductance coil welding point is removed by the method of vibration, effectively avoid the existing inductance coil welding device after welding work is completed, and the welding point of inductance coil is cooled after a period of time and forms a layer of welding slag on the surface and adheres to the surface of the welding point, if the welding slag is not removed, then the welding slag can fall into the device when the inductance coil is subsequently installed and used, and the entry of the welding slag can cause the failure of the device. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is the whole external structure schematic diagram of the utility model;

[0015] Figure 2 It is the whole main view structure schematic diagram of the utility model;

[0016] Figure 3 It is the whole right view structure schematic diagram of the utility model;

[0017] Figure 4 It is the whole overhead structure schematic diagram of the utility model.

[0018] In the drawing: 1, mounting plate;2, rotary hinge;3, support leg;4, bolt hole;5, fixed base;6, sliding groove;7, electric control sliding block;8, connecting block;9, support plate;10, fixed block;11, support column;12, hydraulic cylinder;13, clamping plate;14, rubber pad;15, vibration motor. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0020] In order to solve the problem that in the prior art, after the inductance coil welding device completes the welding work, the welding points welded on the inductance coil will form a layer of welding slag on the surface after a period of cooling, and if the welding slag is not removed, the welding slag may fall into the device during subsequent installation and use of the inductance coil, and the entry of the welding slag may cause faults in the device, the embodiment provides the following technical scheme:

[0021] A slag removal device for inductance coil welding, comprising a mounting plate 1, a fixed base 5 is arranged on the mounting plate 1, a sliding groove 6 is formed in the fixed base 5, an electric control sliding block 7 is arranged in the sliding groove 6, further comprising a connecting block 8, the connecting block 8 is arranged on the electric control sliding block 7, a support plate 9 is arranged on the connecting block 8, a fixed block 10 is arranged around the sliding groove 6 of the fixed base 5, a support column 11 is arranged on the fixed block 10, a hydraulic cylinder 12 is arranged on one end of the support column 11 away from the fixed block 10, a clamping plate 13 is arranged on the movable end of the hydraulic cylinder 12, a vibration motor 15 is arranged on one side of the clamping plate 13, the vibration motor 15 is bolted to the clamping plate 13, a rubber pad 14 is arranged on the side of the clamping plate 13 away from the vibration motor 15, the rubber pad 14 is adhesively connected to the clamping plate 13, rotary hinges 2 are arranged at both ends of the mounting plate 1, the rotary hinges 2 are bolted to the mounting plate 1, support legs 3 are arranged on the movable ends of the rotary hinges 2, the support legs 3 are bolted to the rotary hinges 2, bolt holes 4 are formed in the support legs 3, and the bolt holes 4 are integrally arranged with the support legs 3;

[0022] In this embodiment, please refer to Figures 1-4 , the staff first put the installation plate 1 in a position close to the welding device, and then use fasteners such as bolts to pass through the bolt holes 4 on the support leg 3, so that the bolts are nailed into the ground, and the installation plate 1 is fixed. The fixed base 5 is provided with a sliding groove 6, and the electric control sliding block 7 is arranged in the sliding groove 6. The support column 11 is arranged on the fixed block 10, and the hydraulic cylinder 12 is arranged on the support column 11. The clamping plate 13 is arranged on the movable end of the hydraulic cylinder 1. The vibration motor 15 is arranged on one side of the clamping plate 13. After the inductor coil is welded, the electric control sliding block 7 moves in the sliding groove 6 so that the support plate 9 can pass through the inductor coil. Then the electric control sliding block 7 slides outward to fix the inductor coil. At this time, the hydraulic cylinder 12 drives the clamping plate 13 to move towards the outer surface of the inductor coil until the clamping plate 13 abuts against the outer surface of the inductor coil. Then the vibration motor 15 starts to work to remove the welding slag on the welding point of the inductor coil by vibration.

[0023] The working principle is as follows: the staff first put the installation plate 1 in a position close to the welding device, and then use fasteners such as bolts to pass through the bolt holes 4 on the support leg 3, so that the bolts are nailed into the ground, and the installation plate 1 is fixed. The fixed base 5 is provided with a sliding groove 6, and the electric control sliding block 7 is arranged in the sliding groove 6. The support column 11 is arranged on the fixed block 10, and the hydraulic cylinder 12 is arranged on the support column 11. The clamping plate 13 is arranged on the movable end of the hydraulic cylinder 1. The vibration motor 15 is arranged on one side of the clamping plate 13. After the inductor coil is welded, the electric control sliding block 7 moves in the sliding groove 6 so that the support plate 9 can pass through the inductor coil. Then the electric control sliding block 7 slides outward to fix the inductor coil. At this time, the hydraulic cylinder 12 drives the clamping plate 13 to move towards the outer surface of the inductor coil until the clamping plate 13 abuts against the outer surface of the inductor coil. Then the vibration motor 15 starts to work to remove the welding slag on the welding point of the inductor coil by vibration.

[0024] It should be noted that in this paper, the relationship terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between the entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.

[0025] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A slag removal device for inductance coil welding, comprising a mounting plate (1), a fixed base (5) is arranged on the mounting plate (1), a sliding groove (6) is arranged on the fixed base (5), and an electric control sliding block (7) is arranged in the sliding groove (6); characterized in that Further comprising a connecting block (8), the connecting block (8) is arranged on the electric control sliding block (7), a supporting plate (9) is arranged on the connecting block (8), a fixed block (10) is arranged around the sliding groove (6) of the fixed base (5), a supporting column (11) is arranged on the fixed block (10), a hydraulic cylinder (12) is arranged on the end of the supporting column (11) away from the fixed block (10), and a clamping plate (13) is arranged on the movable end of the hydraulic cylinder (12).

2. A slag removal device for inductor coil welding according to claim 1, characterized in that: A vibration motor (15) is arranged on one side of the clamping plate (13), and the vibration motor (15) is bolted with the clamping plate (13).

3. A slag removal device for inductance coil welding according to claim 2, characterized in that: A rubber pad (14) is arranged on the side of the clamping plate (13) away from the vibration motor (15), and the rubber pad (14) is adhesively connected with the clamping plate (13).

4. A slag removal device for inductor coil welding according to claim 1, characterized in that: Rotary hinges (2) are arranged at both ends of the mounting plate (1), and the rotary hinges (2) are bolted with the mounting plate (1).

5. A slag removal device for inductance coil welding according to claim 4, characterized in that: Supporting legs (3) are arranged on the movable ends of the rotary hinges (2), and the supporting legs (3) are bolted with the rotary hinges (2).

6. A slag removal device for inductance coil welding according to claim 5, characterized in that: Bolt holes (4) are arranged on the supporting legs (3), and the bolt holes (4) are integrally arranged with the supporting legs (3).

Citation Information

Patent Citations

  • Inductance coil welding machine

    CN217193416U