Full-disc wheel side braking device
The full-disc wheel-side braking device solves the problems of heat dissipation and insufficient braking force of the brake on the wheel-side reduction axle through the design of the guide limiting ring and brake control components, providing greater braking torque and better heat dissipation performance, and extending the service life of the brake.
Patent Information
- Application Number
- CN202520036672.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2024-09-25
- Filing Date
- 2025-01-07
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2035-01-07
AI Technical Summary
Existing drum and disc brakes on wheel-side reduction axles have deficiencies in heat dissipation and braking torque, resulting in insufficient braking force or excessive wear of friction pads.
The system employs a full-disc wheel-side braking device, which includes a guide limiting ring, a brake disc, a brake control assembly, and a drive assembly. The brake disc is clamped by brake blocks on the thrust frame and connecting frame. The control ring and drive assembly provide greater braking torque, and the system improves heat dissipation by being exposed to the outside environment.
It achieves a large braking torque while maintaining good heat dissipation performance, avoiding brake thermal deformation and friction pad wear, and improving braking effect and service life.
Smart Images

Figure CN223590702U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to axle assembly technical field especially relates to a full disc wheel edge brake device. BACKGROUND
[0002] Now the brake installed on the wheel edge reduction axle is drum brake or chuck brake. Drum brake has big design defect, the heat generated when braking is not easy to dissipate, and the high heat can easily cause the brake to deform, thus leading to brake accident. Chuck brake has higher heat dissipation than drum brake, but the chuck brake friction plate is small, the acting radius is small, and the brake force cannot well meet the use requirement.
[0003] Therefore, in the technical scheme, the full disc brake device is used to replace other brakes on the wheel edge reduction, and under the premise of good heat dissipation performance, a larger brake torque can be provided. UTILITY MODEL CONTENTS
[0004] The utility model relates to an existing technical problem, and provides a full disc wheel edge brake device which can provide a larger brake torque under the premise of good heat dissipation performance.
[0005] The utility model adopts the technical scheme: provide a kind of full disc wheel edge brake device, including with the coaxial fixed guide limiting ring of hub;Guide limiting ring outer along axial sliding sleeve connection has brake disc;Brake disc is provided with brake control assembly outside;
[0006] The brake control assembly includes a box shell fixed on the frame;The end of the box shell is correspondingly fixed with a cover plate;The control ring is coaxially connected inside the box shell;The end of the control ring close to the cover plate is evenly opened with a plurality of ramp grooves in the circumferential direction;The cover plate is evenly opened with a plurality of installation through holes in the circumferential direction;The installation through hole corresponds to the ramp groove one by one;The side of the cover plate is provided with a thrust frame and a connecting frame from near to far;The brake disc is between the thrust frame and the connecting frame;The side of the thrust frame close to the brake disc is evenly fixed with a plurality of first brake blocks in the circumferential direction;The side of the connecting frame close to the brake disc is evenly fixed with a plurality of second brake blocks in the circumferential direction;The first brake block corresponds to the second brake block one by one;The outer side of the connecting frame is evenly fixed with a plurality of ear plates in the circumferential direction;The ear plate is fixed with the cover plate;The ear plate is slidingly attached to the outer side of the thrust frame;The thrust frame is evenly fixed with a plurality of thrust seats in the circumferential direction;The thrust seat corresponds to the installation through hole one by one and slides through;The thrust seat is rotatably connected with a guide bearing;The guide bearing rolls with the slope surface of the ramp groove one by one;The box shell and the thrust frame are connected with a return spring;The control ring is driven by a driving assembly.
[0007] Further optimize the technical scheme, a kind of drive assembly of full disc wheel edge brake device include the inner gear fixed in the inside of control ring, gear shaft is rotatably connected on cover plate;Gear shaft is engaged with inner gear;Gear shaft is driven by external driver.
[0008] Further optimize the technical scheme, a kind of full disc wheel edge brake device's ear plate is opened with guide slot;The direction of guide slot is parallel to the axial direction of brake disc;Multiple guide shafts are uniformly fixed on the side of thrust frame along the circumference;Guide shaft and guide slot are slidably connected one by one.
[0009] Further optimize the technical scheme, a kind of full disc wheel edge brake device's thrust seat outer side rotatably connected with limit roller;Limit roller is coaxial with guide bearing.
[0010] The beneficial effects of the present application are as follows:
[0011] Brake disc and guide limit ring axial sliding, through the first brake block on the thrust frame and the second brake block on the connecting frame clamp brake disc, lock brake disc circumferentially, so as to lock hub, realize the brake effect of hub.
[0012] The end of control ring close to cover plate is uniformly opened with multiple ramp grooves along the circumference, multiple thrust seats are uniformly fixed on the thrust frame along the circumference, thrust seat is slidably passed through installation through hole one by one, guide bearing is rotatably connected on thrust seat, guide bearing and the slope surface of ramp groove are rolled one by one, the position of ramp groove slope surface can be changed by driving control ring to rotate, thrust seat moves thrust frame to brake disc, so that the first brake block and the second brake block clamp brake disc and lock. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 It is the structural schematic diagram of the utility model;
[0014] Figure 2 It is the exploded view of the utility model;
[0015] Figure 3 It is the exploded view of brake control assembly.
[0016] In the drawing, 1, hub;2, guide limit ring;3, brake disc;4, box shell;5, cover plate;6, control ring;7, ramp groove;8, installation through hole;9, thrust frame;10, connecting frame;11, first brake block;12, second brake block;13, ear plate;14, thrust seat;15, guide bearing;16, return spring;17, inner gear;18, gear shaft;19, guide slot;20, guide shaft;21, limit roller. DETAILED DESCRIPTION
[0017] The utility model will be further explained in detail below in combination with the drawings and specific embodiments.
[0018] As Figure 1 shown, a full disc wheel edge brake device, including with the hub 1 coaxial fixed guide limit ring 2, guide limit ring 2 outer along the axial sliding sleeve joint has brake disc 3, brake disc 3 outside is provided with brake control assembly,
[0019] As Figures 1-3 shown, the brake control assembly includes the box shell 4 fixed on the frame, the box shell 4 end corresponds fixed cover plate 5, the box shell 4 inside coaxial rotation is connected with control ring 6, control ring 6 is close to the end of cover plate 5 along the circumferential even open multiple ramp groove 7, cover plate 5 is along the circumferential even open multiple installation through mouth 8, installation through mouth 8 with ramp groove 7 one to one correspondence, cover plate 5 one side from near to far is provided with push frame 9 and connecting frame 10, the brake disc 3 is between push frame 9 and connecting frame 10, push frame 9 close to the side of brake disc 3 along the circumferential even fixed multiple first brake block 11, connecting frame 10 close to the side of brake disc 3 along the circumferential even fixed multiple second brake block 12, first brake block 11 with second brake block 12 one to one correspondence, connecting frame 10 outside along the circumferential even fixed multiple lug plate 13, lug plate 13 all with cover plate 5 fixed, lug plate 13 all slidingly fit in push frame 9 outside, push frame 9 is along the circumferential even fixed multiple push force seat 14, push force seat 14 one to one correspondence slidingly passes through the installation through mouth 8, push force seat 14 is rotationally connected with guide bearing 15, guide bearing 15 with the slope face of ramp groove 7 one to one correspondence rolls, the box shell 4 and push frame 9 are connected with reset tension spring 16, control ring 6 is driven by drive assembly.
[0020] Before braking, through the connection of guide limit ring 2, hub 1 rotates with brake disc 3, brake disc 3 is separated from push frame 9 and connecting frame 10 at this time, first brake block 11 and second brake block 12 do not constitute the clamping effect to brake disc 3.
[0021] When braking, drive assembly drives control ring 6 to rotate, the position of ramp groove 7 slope on control ring 6 changes, push force seat 14 moves push frame 9 towards brake disc 3, push frame 9 approaches connecting frame 10, finally makes first brake block 11 and second brake block 12 clamp lock brake disc 3, that is, realizes the braking effect to hub 1.In the above process, when ramp groove 7 pushes push force seat 14 to move, through the rolling contact of guide bearing 15 with the slope face of ramp groove 7, the friction can be reduced, and the durability can be improved.
[0022] When braking is completed, brake action is released, drive assembly drives control ring 6 to rotate, reset tension spring 16 pulls push frame 9 away from connecting frame 10, that is, the clamping state of brake disc 3 is released, and hub 1 can drive again.
[0023] In the technical solution, the brake disc 3 is clamped by the plurality of corresponding first brake blocks 11 and second brake blocks 12 arranged in the circumferential direction, so that the brake of the wheel hub 1 is realized. Compared with the structure of the drum brake device which is overall closed and not easy to dissipate heat, the push frame 9, the connecting frame 10, the first brake block 11 and the second brake block 12 and other brake action components of the device are all exposed to the outside, so that the heat dissipation effect is significantly improved. Compared with the caliper brake, the range of friction braking is significantly increased, so that a greater braking torque can be generated, and the braking effect is more reliable. Therefore, the device has the advantages of good heat dissipation performance and can generate a large enough braking force during braking, and the use effect is more prominent.
[0024] As shown in Figures 2-3 The driving assembly includes an inner gear 17 fixed in the control ring 6, a gear shaft 18 rotatably connected to the cover plate 5, the gear shaft 18 is in meshing connection with the inner gear 17, and the gear shaft 18 is driven by an external driver.
[0025] The gear shaft 18 is driven to rotate by the driver, and the gear shaft 18 is in meshing connection with the inner gear 17 to drive the control ring 6 to rotate. Since the gear shaft 18 is driven to rotate to provide the braking force, the greater braking force can be conveniently provided in the technical solution, for example, the driver can adopt a cylinder force increasing mechanism, so that the braking force far exceeding that of the traditional brake can be provided, thereby making the braking effect more prominent.
[0026] As shown in Figures 1-3 The ear plate 13 is provided with a guide groove 19, the direction of the guide groove 19 is parallel to the axial direction of the brake disc 3, the side of the push frame 9 is uniformly provided with a plurality of guide shafts 20 in the circumferential direction, and the guide shafts 20 are in sliding connection with the guide grooves 19 one by one. The movement of the push frame 9 is guided by the sliding movement of the guide shafts 20 and the guide grooves 19 in addition to the guide of the installation opening 8 to the push seat 14, so that the stability of the movement of the push disc is improved, and the device is more reliable in long-term work.
[0027] As shown in Figure 3 The push seat 14 is rotatably connected to a limiting roller 21 outside the push seat 14, and the limiting roller 21 is coaxially corresponding to the guide bearing 15. The limiting roller 21 can be blocked on the cover plate 5 to limit the distance of the push frame 9 to the brake disc 3, so that the braking effect is ensured, and the first brake block 11, the second brake block 12 and the brake disc 3 are prevented from being excessively clamped to cause excessive wear and affect the service life of the device.
[0028] It can be understood that the utility model is described through some embodiments, and the person skilled in the art knows that various changes or equivalent replacements can be made to these features and embodiments without departing from the spirit and scope of the utility model. In addition, under the guidance of the utility model, these features and embodiments can be modified to adapt to specific conditions and materials without departing from the spirit and scope of the utility model. Therefore, the utility model is not limited by the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of the application belong to the scope protected by the utility model.
Claims
1. A full disc wheel brake apparatus, characterized by: It includes the guide limit ring (2) fixed coaxially with the wheel hub (1); the brake disc (3) is sleeved on the outer side of the guide limit ring (2) in the axial direction; the brake control assembly is arranged outside the brake disc (3); The brake control assembly includes a box shell (4) fixed on the frame; the box shell (4) is correspondingly fixed with a cover plate (5) at the end; the control ring (6) is coaxially connected inside the box shell (4); a plurality of slope grooves (7) are uniformly opened on the end of the control ring (6) close to the cover plate (5) in the circumferential direction; a plurality of installation through holes (8) are uniformly opened on the cover plate (5) in the circumferential direction; the installation through hole (8) corresponds to the slope groove (7); the cover plate (5) is provided with a thrust frame (9) and a connecting frame (10) from near to far on one side; the brake disc (3) is between the thrust frame (9) and the connecting frame (10); a plurality of first brake blocks (11) are uniformly fixed on the side of the thrust frame (9) close to the brake disc (3) in the circumferential direction; a plurality of second brake blocks (12) are uniformly fixed on the side of the connecting frame (10) close to the brake disc (3) in the circumferential direction; the first brake block (11) corresponds to the second brake block (12); a plurality of ear plates (13) are uniformly fixed on the outer side of the connecting frame (10) in the circumferential direction; the ear plate (13) is fixed with the cover plate (5); the ear plate (13) is slidably attached to the outer side of the thrust frame (9); a plurality of thrust seats (14) are uniformly fixed on the thrust frame (9) in the circumferential direction; the thrust seat (14) corresponds to the installation through hole (8) and slides through; the guide bearing (15) is rotatably connected on the thrust seat (14); the slope surface of the guide bearing (15) corresponds to the slope groove (7) and rolls; the reset tension spring (16) is connected between the box shell (4) and the thrust frame (9); the control ring (6) is driven by the driving assembly.
2. A full disc wheel brake apparatus according to claim 1, wherein: The driving assembly includes an internal gear (17) fixed in the inside of the control ring (6), and a gear shaft (18) rotatably connected on the cover plate (5); the gear shaft (18) is meshed with the internal gear (17); the gear shaft (18) is driven by the external driver.
3. A full disc wheel brake apparatus according to claim 1, wherein: The guide groove (19) is opened on the ear plate (13); the direction of the guide groove (19) is parallel to the axial direction of the brake disc (3); a plurality of guide shafts (20) are uniformly fixed on the side of the thrust frame (9) in the circumferential direction; the guide shaft (20) is slidably connected with the guide groove (19).
4. A full disc wheel brake apparatus according to claim 1, wherein: The limit roller (21) is rotatably connected on the outer side of the thrust seat (14); the limit roller (21) is coaxially corresponding with the guide bearing (15).