A kind of ore carrier main deck unloading unit pipe mounting bracket of card slot inlay type

By using a slotted embedding structure and neoprene rubber pads in the pipe installation brackets of the unloading unit on the main deck of an ore carrier, the problem of friction and collision between the pipe clamps and the pipes during ship swaying is solved, achieving buffering and support for the pipes and improving the stability and safety of the unloading system.

CN223590949UActive Publication Date: 2025-11-25恒力造船(大连)有限公司
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Patent Information

Application Number
CN202520092880.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-15
Publication Date
2025-11-25
Estimated Expiration
2035-01-15

AI Technical Summary

Technical Problem

The existing method of fixing the main deck pipes of ore carriers is rigid and lacks buffering and shock absorption capabilities. This makes the pipe clamps and pipes prone to friction and collision when the ship sways or vibrates, affecting the structural integrity and the stability and safety of the unloading system.

Method used

Design a slotted mounting bracket for the unloading unit pipes on the main deck of an ore carrier. The bracket uses a cylindrical pipe clamp with a slot inside, a neoprene rubber pad to fit the pipe, and a detachable half-structure and base to be fixed by bolts, providing cushioning and support.

Benefits of technology

This effectively avoids friction and collision between the pipe clamp and the pipe, extends the service life of the pipe, and improves the stability and safety of the unloading system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of clamping groove inlaying type ore carrier main deck unloading unit pipe mounting bracket, including pipe clamp, backing plate and base;Pipe clamp is cylindrical and is set horizontally, multiple clamping grooves are evenly arranged in pipe clamp inner wall periphery, backing plate is installed in clamping groove, ore carrier main deck unloading unit pipe is installed in pipe clamp and outer wall and backing plate are pasted, bracket is set in the downside of pipe clamp.The utility model discloses a kind of clamping groove inlaying type ore carrier main deck unloading unit pipe mounting bracket, by setting backing plate in pipe clamp, buffer is provided for pipe and pipe clamp, avoid the friction and collision of pipe clamp and pipe, guarantee the use function and service life of pipe, improve unloading system stability and security.
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Description

TECHNICAL FIELD

[0001] The utility model relates to ship equipment technical field especially relates to a clamping groove inlaid formula ore carrier main deck unloading unit pipe mounting support. BACKGROUND

[0002] In the field of large VLOC ore carrier construction, according to the existing mature technology process, the pipe interface involved in the main deck unloading system often has a larger caliber specification, wherein the U-shaped pipe clamp has many advantages, such as extremely convenient and efficient installation process, which can significantly save manpower and time cost; excellent strength performance, which can withstand the stress under various complex working conditions; outstanding durability, which has a long service life, so in actual operation, the U-shaped pipe clamp with gasket is usually used to stably install the related pipe.

[0003] However, the fixing mode of the main deck pipe of the ore carrier presents a relatively rigid characteristic, and the U-shaped pipe clamp itself lacks necessary buffering mechanism and damping capacity. When the ship shakes due to waves during navigation, or the pipe vibrates due to internal ore flow, mechanical operation and other factors, the rigid connection and lack of buffering and damping interact, which can easily cause friction, collision and other adverse phenomena between the pipe clamp and the pipe, and further cause wear and tear problems, which not only damages the structural integrity of the pipe clamp and the pipe, affects their normal use function and service life, but also may pose a potential threat to the stability and safety of the entire unloading system. SUMMARY

[0004] The utility model provides a clamping groove inlaid formula ore carrier main deck unloading unit pipe mounting support to overcome the above -mentioned problem.

[0005] In order to realize the above purpose, the technical scheme of the utility model is:

[0006] A clamping groove inlaid formula ore carrier main deck unloading unit pipe mounting support, including pipe clamp, backing plate and base,

[0007] The pipe clamp is horizontally arranged in a cylindrical shape, and a plurality of clamping grooves are uniformly arranged on the inner wall of the pipe clamp, the backing plate is installed in the clamping groove, and the ore carrier main deck unloading unit pipe is installed in the pipe clamp and the outer wall is attached to the backing plate, and the support is arranged on the lower side of the pipe clamp.

[0008] Further, the clamping groove is a ladder-shaped groove, the backing plate includes a ladder-shaped part and an abutting part connected with the ladder-shaped part, the ladder-shaped part is arranged in the ladder-shaped groove, and the abutting part is attached to the outer wall of the ore carrier main deck unloading unit pipe away from the ladder-shaped part.

[0009] Further, the material of the backing plate is chloroprene rubber.

[0010] Further, the pipe clamp comprises a first half and a second half, the first half and the second half are identical in structure, and each comprises a semicircular portion and connecting portions arranged on both sides of the semicircular portion, and connecting holes are arranged on the connecting portions, and bolts pass through the connecting holes to fix the first half and the second half.

[0011] Further, the base is arranged at the bottom or both sides of the second half.

[0012] Further, the two ends of the backing plate in the clamping groove are provided with fixing blocks.

[0013] Further, the backing plate is provided with mounting holes.

[0014] The utility model discloses the beneficial effect is:

[0015] The utility model discloses a kind of clamping groove inlaying type ore sand ship main deck unloading unit pipe mounting bracket, by being provided with clamping groove and backing plate in pipe clamp, buffer is provided for pipe and pipe clamp, avoid the friction and collision of pipe clamp and pipe, guarantee the use function and service life of pipe, improve unloading system stability and security. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or prior art, the following will be a simple introduction to the drawings needed to be used in embodiment or prior art description, obviously, the drawings in the following description are some embodiments of the utility model, for those skilled in the art, without creative labor, other drawings can also be obtained according to these drawings.

[0017] Figure 1 For the structural schematic diagram of the clamping groove inlaying type ore sand ship main deck unloading unit pipe mounting bracket disclosed in the embodiment one of the utility model;

[0018] Figure 2 For Figure 1 The enlarged view of part A in the embodiment one of the utility model;

[0019] Figure 3 For the front view sectional view of the clamping groove inlaying type ore sand ship main deck unloading unit pipe mounting bracket disclosed in the embodiment one of the utility model;

[0020] Figure 4 For the structural schematic diagram of the first half or second half of the clamping groove inlaying type ore sand ship main deck unloading unit pipe mounting bracket disclosed in the embodiment one of the utility model;

[0021] Figure 5The utility model discloses a kind of pipe installation support pad structure schematic diagram of main deck unloading unit pipe of slot inlay type ore sand ship for the utility model embodiment one discloses.

[0022] Figure 6 The utility model discloses a kind of pipe installation support structure schematic diagram of main deck unloading unit pipe of slot inlay type ore sand ship for the utility model embodiment two discloses.

[0023] In the drawing:

[0024] 1, pipe clamp;11, slot;12, first half;13, second half;14, connecting hole;15, semicircular part;16, connecting part;

[0025] 2, pad;21, ladder type part;22, abutment part;

[0026] 3, base;

[0027] 4, ladder type fixed block;

[0028] 5, mounting hole. DETAILED DESCRIPTION

[0029] To make the purpose, technical scheme and advantage of the utility model embodiment more clear, the technical scheme in the utility model embodiment will be clearly and completely described in the following with the drawings in the utility model embodiment, obviously, the described embodiment is a part of the embodiment of the utility model, instead of all the embodiments. Based on the embodiment in the utility model, all other embodiments obtained by the person skilled in the art without making creative labor are within the protection scope of the utility model.

[0030] Embodiment 1:

[0031] As Figures 1-3 shown is a kind of slot inlay type ore sand ship main deck unloading unit pipe installation support provided by the present embodiment, including pipe clamp 1, pad 2 and base 3;

[0032] The pipe clamp 1 is cylindrical and is horizontally arranged, a plurality of slots 11 are uniformly arranged on the inner wall of the pipe clamp 1, the pad 2 is installed in the slot, the ore sand ship main deck unloading unit pipe is installed in the pipe clamp 1 and the outer wall is attached to the pad 2, the support is arranged on the lower side of the pipe clamp 1, for supporting pipe clamp, and the pipe clamp is installed in the use site;Pad is spacedly arranged on the inner wall of pipe clamp, so compared with the inner wall of pipe clamp all covered with pad, it is more material-saving, cost-saving, can also guarantee the vibration reduction of pipe and pipe clamp and avoid abrasion;Base 3 is connected with deck by bolt, to facilitate the installation and disassembly of the device.

[0033] The utility model discloses a kind of pipe installation support of card slot inlaid type ore carrier main deck unloading unit, by setting gasket in pipe clamp for pipe and pipe clamp provide buffer, avoid the friction and collision of pipe clamp and pipe, guarantee the use function and service life of pipe, improve the stability and security of unloading system.

[0034] In specific embodiments, the card slot 11 is a ladder-shaped slot, as shown in Figure 5 The gasket 2 includes a ladder-shaped portion 21 and an abutting portion 22 connected to the ladder-shaped portion. The ladder-shaped portion is arranged in the ladder-shaped slot, and the side of the abutting portion away from the ladder-shaped portion is attached to the outer wall of the ore carrier main deck unloading unit pipe. The ladder-shaped slot facilitates the installation of the gasket and increases the stability of the gasket in the card slot, effectively preventing the gasket from detaching from the card slot and ensuring that the device can support the pipe while effectively preventing friction and collision between the pipe and the pipe clamp.

[0035] In specific embodiments, the material of the gasket 2 is neoprene. The use of neoprene gasket instead of traditional rubber gasket solves the problems of easy aging and hardening of traditional rubber gasket. Neoprene has good adhesion and can better attach to the pipe and pipe clamp.

[0036] In specific embodiments, as shown in Figure 4 The pipe clamp 1 includes a first half 12 and a second half 13. The first half 12 and the second half 13 are identical in structure and each includes a semicircular portion 15 and a connecting portion 16 on both sides of the semicircular portion. A connecting hole 14 is provided on the connecting portion. A bolt passes through the connecting hole to fix the first half 12 and the second half 13. The bolt passes through the connecting holes on the first half and the second half to fixedly connect the first half and the second half to form a cylindrical pipe clamp 1. The pipe clamp 1 is designed as a detachable half structure, which facilitates the disassembly and assembly of the pipe clamp 1.

[0037] In specific embodiments, the base 3 is arranged at the bottom of the second half 13 and is designed as an integral type with the second half. This can increase the overall stability of the support and is more suitable for supporting the deck unloading pipe, which is prone to severe shaking, to ensure the stability of the pipe support.

[0038] In specific embodiments, the gasket 2 in the card slot is provided with a fixing block 4 at both ends, which further prevents the gasket 2 from moving and further ensures the stability of the gasket 2, thereby further ensuring the stability between the support and the pipe. The fixing block 4 is fixed in the card slot by a bolt.

[0039] In the specific embodiment, the gasket plate 2 is provided with a mounting hole 5, and when the gasket plate 2 is installed or replaced, since the gasket plate is made of chloroprene rubber with good adhesion, the gasket plate 2 can be disassembled by inserting a structure provided with a hook into the mounting hole and then pulling it to the inside or outside of the pipe clamp 1, thereby greatly improving the convenience of installation and disassembly of the gasket plate 2.

[0040] When the device is used, the gasket plate is first installed in the clamping groove, then the ladder-shaped fixing blocks are installed at both ends of the gasket plate, the installation of the gasket plate and the fixing blocks is completed, the first half and the second half are respectively installed on the upper and lower sides of the pipe, the first half and the second half are fixed by using bolts, finally the base is fixed on the installation site (deck), and the installation of the device is completed.

[0041] Example 2:

[0042] The difference between this embodiment and example 1 is only that, as shown in Figure 6 the base is a support structure supported on both sides of the second half (pipe clamp 1) in this embodiment, the bolts passing through the first half 12 and the second half 13 also pass through the base, connecting and fixing the pipe clamp and the base, which can save the use of materials while ensuring supportability, that is, more cost saving, and the base can also be adapted to support the pipes in the hull area other than the main deck.

[0043] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, and not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A caisson type ore carrier main deck discharge unit pipe support characterized by, The utility model relates to a pipe fixing device for ore carrier main deck unloading unit pipe, which comprises a pipe fixing device (1), a backing plate (2) and a base (3). The pipe fixing device (1) is in a cylindrical shape and is arranged horizontally, and a plurality of clamping grooves (11) are uniformly arranged on the inner wall of the pipe fixing device (1) in a circumferential direction; the backing plate (2) is installed in the clamping groove; the ore carrier main deck unloading unit pipe is installed in the pipe fixing device (1) and is attached to the outer wall of the backing plate (2); and the support is arranged on the lower side of the pipe fixing device (1).

2. A caisson type ore carrier main deck discharge unit pipe support according to claim 1, characterized in that The clamping groove (11) is a ladder-shaped groove, the backing plate (2) comprises a ladder-shaped part (21) and an abutting part (22) connected to the ladder-shaped part, the ladder-shaped part is arranged in the ladder-shaped groove, and the abutting part is attached to the outer wall of the ore carrier main deck unloading unit pipe away from the ladder-shaped part.

3. A caisson type ore carrier main deck discharge unit pipe support according to claim 1, characterized in that, The material of the backing plate (2) is chloroprene rubber.

4. A caisson type ore carrier main deck discharge unit pipe support according to claim 1, characterized in that, The pipe fixing device (1) comprises a first half (12) and a second half (13), the first half (12) and the second half (13) are identical in structure and each comprises a semicircular part (15) and a connecting part (16) arranged on both sides of the semicircular part, a connecting hole (14) is arranged on the connecting part, and a bolt is used to fix the first half (12) and the second half (13) by penetrating the connecting hole.

5. A caisson type ore carrier main deck discharge unit pipe support according to claim 4, characterized in that The base (3) is arranged on the bottom or both sides of the second half (13).

6. A caisson type ore carrier main deck discharge unit pipe support according to claim 1, characterized in that Fixed blocks (4) are arranged at both ends of the backing plate (2) in the clamping groove.

7. A caisson type ore carrier main deck discharge unit pipe support according to claim 1, characterized in that, Mounting holes (5) are arranged on the backing plate (2).