Separating device of package testing machine
By using a piezoelectric brake to drive the separation needle up and down in the packaging tester, combined with a limit spring and a displacement sensor, the problems of low separation efficiency and insufficient monitoring are solved, achieving precise control and monitoring of the separation needle, and improving packaging efficiency and product qualification rate.
Patent Information
- Application Number
- CN202423320674.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing packaging testing machines have separation devices that suffer from low separation efficiency, insufficient speed, and the inability to monitor the separation needle in real time, which can easily lead to product damage and other quality risks.
A piezoelectric brake is used to drive the separation needle to move up and down. Combined with a limit spring and a displacement sensor, precise control and monitoring are achieved. The voltage adjustment of the piezoelectric brake is used to control the movement speed and distance of the separation needle.
It improves the separation efficiency of the separating needle, enables precise control and monitoring of the separating needle, prevents abnormal situations, and improves the product qualification rate and packaging efficiency.
Smart Images

Figure CN223591728U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a kind of measuring machines, more particularly to a kind of separating device of measuring machine. BACKGROUND
[0002] Measuring machine refers to the device for detecting and packaging electronic components by its mechanism, and the measuring machine is a device for determining whether electronic components can be used by detecting them in the production process. The existing single material feeding device of measuring machine is usually provided with a separating part, which is used to adsorb one of a plurality of materials arranged in sequence to a specified position to separate the material from the column of materials. The separating material basically uses electromagnet and separating needle. By moving the separating needle upwards, two adjacent materials are separated, and then one material is sucked away by the feeding vacuum pipeline. The separating needle moves downwards, and the next material can move to the position that can be adsorbed by the feeding vacuum pipeline. The separating needle continues to move upwards to separate the two materials. In this way, the electromagnet generates suction force to pull down the separating needle, so that the top of the separating needle is below the bottom surface of the material. The material can pass through the passage. After the material passes, the electromagnet releases the suction force, and the spring pushes the electromagnet to automatically move upwards to block the movement passage of the material. The feeding vacuum pipeline sucks away one material, and the cycle continues. In this way, the following disadvantages exist:
[0003] 1. The electromagnet and spring control the rising and falling of the separating needle to separate the materials, which is not fast enough and has certain limitations, affecting the measuring efficiency.
[0004] 2. The separating needle cannot be monitored when it is in action, and cannot be controlled in real time. In abnormal conditions, it is easy to cause the product to be injured and damage the material, and there is a quality risk. SUMMARY
[0005] The utility model aims at providing a kind of separating device of measuring machine, by using the structure, the separating efficiency of separating needle is improved, and the control and monitoring of separating needle are facilitated.
[0006] To achieve the above-mentioned purpose, the utility model adopts the technical scheme of: a kind of separating device of measuring machine, including material feeding base, separating needle and separating needle driving part, the separating needle driving part is set in the lower of the material feeding base, the top of the separating needle is inserted in the material feeding base, the separating needle driving part drives the separating needle to move up and down,
[0007] The separating needle driving part includes a bracket, a piezoelectric brake and a limiting spring piece. The top of the bracket is connected with the material feeding base. The piezoelectric brake is installed on the bracket. The piezoelectric brake is provided with an execution part. The piezoelectric brake drives the execution part to swing.
[0008] The lower part of the separating needle is connected with the executing part, the limiting elastic sheet is arranged above the executing part, one end of the limiting elastic sheet is fixedly connected with the support, and the other end is connected with the separating needle.
[0009] In the technical scheme, the support is provided with a connecting plate, and the executing part and the limiting elastic sheet are arranged between the material inlet base and the connecting plate.
[0010] In the technical scheme, the executing part is connected with the separating needle through a first mounting plate, the limiting elastic sheet is connected with the separating needle through a second mounting plate, and the second mounting plate is arranged above the first mounting plate.
[0011] In the technical scheme, a limiting plate is further arranged between the second mounting plate and the first mounting plate, and the limiting plate is connected with the connecting plate through a vertical plate.
[0012] In the technical scheme, a through hole is arranged on the connecting plate, and the bottom of the separating needle passes through the through hole and is arranged below the connecting plate.
[0013] A limiting piece is arranged on the separating needle below the connecting plate, and the outer diameter of the limiting piece is greater than the diameter of the through hole.
[0014] In the technical scheme, a displacement sensor is arranged on the connecting plate, and a detection end of the displacement sensor is arranged downward.
[0015] The bottom of the separating needle is provided with a detection plate, and the detection plate is arranged directly below the detection end of the displacement sensor.
[0016] In the technical scheme, a material inlet sensor is further arranged, the material inlet sensor is mounted on the support, and a detection end of the material inlet sensor is arranged in the material inlet base.
[0017] Thanks to the technical scheme, the utility model has the following advantages compared with the prior art:
[0018] 1. The piezoelectric brake is arranged in the utility model to control the up-down movement of the separating needle, and the swing amplitude of the executing part of the piezoelectric vibration piece can be controlled by adjusting the voltage of the piezoelectric brake, so that the precise up-down movement of the separating needle can be realized, the up-down movement speed of the separating needle is faster, and the measuring efficiency is improved.
[0019] 2. The voltage of the piezoelectric brake can be controlled and detected in the utility model, the moving distance of the separating needle can be accurately controlled, the moving distance of the separating needle can be digitally controlled, the remote control of the Internet of Things can be realized, the occurrence of abnormal conditions can be prevented, and the qualified rate of products is improved.
[0020] 3. The utility model can realize intelligent and digital material inlet separation control.BRIEF DESCRIPTION OF DRAWINGS BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 is the structural schematic diagram in the embodiment one of the utility model;
[0022] Figure 2 is Figure 1 the three-dimensional structure schematic diagram of;
[0023] Figure 3 is Figure 1 the section structure schematic diagram of;
[0024] Figure 4 is the swing state diagram of piezoelectric brake driving execution part (the virtual line is the execution part swing track) in the embodiment one of the utility model;
[0025] Figure 5 is the overhead view of piezoelectric brake and execution part in the embodiment one of the utility model (the first mounting plate is installed on the execution part).
[0026] Wherein: 1, the inlet base; 2, separating needle; 3, support; 4, piezoelectric brake; 5, limit spring; 6, execution part; 7, first hole site; 8, inlet; 9, vacuum adsorption hole; 10, connecting plate; 11, first mounting plate; 12, second mounting plate; 13, limiting plate; 14, vertical plate; 15, limiting piece; 16, displacement sensor; 17, detection plate; 18, inlet sensor; 19, detection hole. DETAILED DESCRIPTION
[0027] The utility model will be further described in connection with the drawings and embodiments:
[0028] Embodiment one: see Figures 1 to 5 The separating device of the measuring package machine, including inlet base 1, separating needle 2 and separating needle drive part, the separating needle drive part is set in the lower of the inlet base 1, the top of the separating needle 2 is inserted in the inlet base 1, the separating needle drive part drives the separating needle 2 to move up and down,
[0029] The separating needle drive part includes support 3, piezoelectric brake 4 and limit spring 5, the top of the support 3 is connected with the inlet base 1, the piezoelectric brake 4 is installed on the support 3, the piezoelectric brake 4 is equipped with execution part 6, the piezoelectric brake 4 drives the execution part 6 to swing relative to the piezoelectric brake 4;
[0030] The lower of the separating needle 2 is connected with the execution part 6, the limit spring 5 is set in the upper of the execution part 6, one end of the limit spring 5 is fixedly connected with the support 3, and the other end is connected with the separating needle 2.
[0031] In this embodiment, taking the illustrated direction as an example, see... Figure 3 As shown, the feeding base 1 has a first hole 7, with both ends of the first hole connected to the top and bottom surfaces of the base. The top of the separating needle is inserted into the first hole. A feeding port 8 is located at the right end of the first hole, positioned to the right of the first hole. A vacuum adsorption hole 9, connected to the feeding port, is located on the bottom right side of the base and is used to connect to a vacuum adsorption tube. Two baffles (not shown in the figure) are also installed on the top of the base, spaced apart, forming a material channel between them. The first hole and feeding port are located within this material channel. A cover plate is also installed, positioned above the material channel and above the feeding port, and above the first hole to the right, without obstructing it. When the separating needle moves upward, its top passes through the first hole and is positioned above it, entering the material channel. When the separating needle moves downward, its top retracts into the first hole. In actual operation, materials are introduced into the material channel from left to right. The distance between the first aperture and the inlet is the size of one product, or slightly larger. After the product passes through the first aperture, the piezoelectric actuator drives the actuator of the piezoelectric vibrator to swing upwards, pushing the separating needle upwards so that it passes through the first aperture and is positioned above it, separating the two products. The negative pressure of the vacuum suction hole sucks away the material on the right side of the separating needle. Then, the piezoelectric actuator controls the actuator of the piezoelectric vibrator to swing downwards, causing the separating needle to move downwards and retract into the first aperture. The material on the left can move to the right end of the first aperture, and then the separating needle continues to move upwards, thus repeating the cycle. This method achieves material separation and feeding.
[0032] In this embodiment, the right end of the piezoelectric actuator is the actuator. The piezoelectric actuator is a piezoelectric ceramic bicrystalline wafer, with the right end serving as the actuator. The left end of the piezoelectric ceramic bicrystalline wafer is connected to a support. When the piezoelectric ceramic bicrystalline wafer is energized, it drives the actuator to oscillate relative to the piezoelectric ceramic bicrystalline wafer (e.g., ...). Figure 4 As shown, the middle part of the separating needle is connected to the actuator, and the left end of the limiting spring is connected to the bracket. When the actuator swings, it drives the separating needle to move up and down and swing. The limiting spring prevents the separating needle from swinging forward and backward during its up-and-down movement and swinging, ensuring that the separating needle can only move up and down and swing left and right (with a very small swing amplitude). Since the vertical movement distance of the separating needle does not exceed 300µm, and the single swing displacement time is between 0.4ms and 3ms, although the actuator is swing-type, its movement is basically vertical with a very small swing amplitude. In this method, the rapid vertical movement speed of the separating needle increases the material separation efficiency.
[0033] Moreover, in the embodiment, a piezoelectric brake is used to drive the swing of the execution part, the swing amplitude of the execution part can be adjusted by adjusting the voltage of the piezoelectric brake, that is, the up-down moving distance of the separating needle can be adjusted, in this way, the moving distance of the separating needle can be accurately controlled, the piezoelectric brake is connected with the controller of the bale tester, the voltage of the piezoelectric brake is controlled by the controller to control the up-down moving distance of the separating needle in real time, and the moving distance of the separating needle can be displayed on the bale tester or remotely displayed and controlled through the Internet of Things.
[0034] Referring to Figures 1 to 3 As shown in the figure, the support 3 is provided with a connecting plate 10, and the execution part 6 and the limiting elastic sheet 5 are arranged between the connecting plate 10 and the material inlet base 1.
[0035] The execution part 6 is connected with the separating needle 2 through a first mounting plate 11, and the limiting elastic sheet 5 is connected with the separating needle 2 through a second mounting plate 12, and the second mounting plate 12 is arranged above the first mounting plate 11. The first mounting plate and the second mounting plate are used to connect and mount the separating needle, the execution part and the limiting elastic sheet, and are convenient for subsequent disassembly, maintenance and replacement.
[0036] Referring to Figures 1 to 3 As shown in the figure, a limiting plate 13 is arranged between the second mounting plate 12 and the first mounting plate 11, and the limiting plate 13 is connected with the connecting plate 10 through a vertical plate 14.
[0037] The limiting plate is arranged to limit the up-down movement of the separating needle, prevent the separating needle from moving downward and upward excessively, and when the separating needle moves downward and exceeds the range, the bottom surface of the second mounting plate will abut against the limiting plate to limit the second mounting plate and the separating needle from continuing to move downward, thereby playing a mechanical limiting role. Similarly, if the separating needle moves upward excessively, the top surface of the first mounting plate will abut against the limiting plate to limit the separating needle from moving upward excessively, thereby playing a mechanical limiting role.
[0038] Referring to Figure 2 , 3 As shown in the figure, the connecting plate 10 is provided with a through hole, and the bottom of the separating needle 2 passes through the through hole and is arranged below the connecting plate 10.
[0039] A limiting piece 15 is arranged on the separating needle 2 below the connecting plate 10, and the outer diameter of the limiting piece 15 is greater than the diameter of the through hole.
[0040] The limiting piece is arranged to limit the upward movement of the separating needle and prevent the separating needle from moving upward excessively.
[0041] A displacement sensor 16 is arranged on the connecting plate 10, and the detection end of the displacement sensor 16 is arranged downward.
[0042] The bottom of the separating needle 2 is provided with a detection plate 17, which is arranged directly below the detection end of the displacement sensor 16.
[0043] The displacement sensor and the detection plate are arranged, and when the separating needle moves up and down, the detection plate also moves up and down, and when the detection plate moves up and down, the displacement of the detection plate is detected by the displacement sensor, that is, the moving distance of the separating needle is detected. The displacement sensor is connected with the controller of the detection machine, and the controller can accurately know the displacement distance of the separating needle, so as to adjust the voltage of the piezoelectric brake according to the actual situation, adjust the displacement distance of the separating needle, and realize real-time control and adjustment. Remote monitoring and control can be realized through the Internet of Things and the Internet, and intelligent and digital control can be realized.
[0044] Referring to Figure 2 , 3 The material inlet sensor 18 is installed on the support 3, and the detection end of the material inlet sensor 18 is arranged in the material inlet base 1.
[0045] A detection hole 19 is further arranged on the material inlet base, the two ends of the detection hole are communicated with the top and the bottom of the material inlet base, the detection hole is arranged between the first hole position and the material inlet, and the detection end of the material inlet sensor is arranged in the detection hole. After the material passes through the first hole position, the material inlet sensor can detect whether the material is in place, so as to control the separating needle to move up and down, and the vacuum suction pipe to perform vacuum suction on the material, and the cycle is repeated.
[0046] In the description of the present application, it should be understood that the terms "up", "down", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only used to facilitate the description of the present application and simplify the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation of the present application. In the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise specified.
[0047] In the utility model, unless another definite provision and limitation, the term " install", " link", " connect", " fixed" and so on term should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or be integrated;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through intermediate medium, for example, two through abutment, contact and so on form mechanical abutment or contact connection mode, two also can be directly hung or through intermediate medium hang up and so on, also can be two element internal communication or two element's interaction relationship. For ordinary skilled person in the art, the specific meaning of the above-mentioned term in the application can be understood according to the specific circumstances.
Claims
1. A separating device of a package testing machine, comprising a feeding base, a separating needle and a separating needle driving part, the separating needle driving part is arranged below the feeding base, the top of the separating needle is inserted into the feeding base, and the separating needle driving part drives the separating needle to move up and down, characterized in that: the separating needle driving part comprises a bracket, a piezoelectric brake and a limiting spring piece, the top of the bracket is connected with the feeding base, the piezoelectric brake is installed on the bracket, an execution part is arranged on the piezoelectric brake, and the piezoelectric brake drives the execution part to swing; the lower part of the separating needle is connected with the execution part, the limiting spring piece is arranged above the execution part, one end of the limiting spring piece is fixedly connected with the bracket, and the other end is connected with the separating needle. A connecting plate is arranged on the bracket, and the execution part and the limiting spring piece are arranged between the feeding base and the connecting plate. The execution part is connected with the separating needle through a first mounting plate, the limiting spring piece is connected with the separating needle through a second mounting plate, and the second mounting plate is arranged above the first mounting plate.
2. The separating device of a parcel sorting machine according to claim 1, characterized in that: A limiting plate is further arranged between the second mounting plate and the first mounting plate, and the limiting plate is connected with the connecting plate through a vertical plate.
3. The separating device of a parcel sorting machine according to claim 2, characterized in that: A through hole is arranged on the connecting plate, the bottom of the separating needle passes through the through hole and is arranged below the connecting plate.
4. The separating device of a parcel sorting machine according to claim 3, characterized in that: A limiting piece is arranged on the separating needle below the connecting plate, and the outer diameter of the limiting piece is greater than the diameter of the through hole.
5. The separating device of a parcel sorting machine according to claim 2, characterized in that: A displacement sensor is arranged on the connecting plate, and the detection end of the displacement sensor is arranged downward. The bottom of the separating needle is provided with a detection plate, and the detection plate is arranged directly below the detection end of the displacement sensor.
6. The separating device of a parcel sorting machine according to claim 5, characterized in that: An feeding sensor is further arranged, the feeding sensor is installed on the bracket, and the detection end of the feeding sensor is arranged in the feeding base. 7. The separating device of a parcel sorting machine according to claim 1, characterized in that: