Full-automatic SMT feeding equipment
The fully automated SMT feeding equipment solves the problem of low bonding efficiency for FPC, bare PCB boards and copper sheets, achieving high-precision material positioning and bonding, improving automation, reducing manual operation, increasing production efficiency and reducing costs.
Patent Information
- Application Number
- CN202520043105.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2035-01-09
AI Technical Summary
The bonding efficiency of FPC, bare PCB boards and copper sheets is low and they are easily damaged, resulting in a low degree of automation.
A fully automated SMT loading device was designed, comprising components such as an FPC lifting hopper, a copper sheet lifting hopper, a robotic arm for picking up copper sheets and empty blister trays, a positioning transfer table, a robotic arm for loading CCDA and magnetic carrier boards, and a robotic arm for attaching FPCs and copper sheets, achieving precise visual positioning and high-precision FPC bonding.
It achieves precise visual positioning of materials and high-precision FPC bonding. By setting up FPC lifting hopper and copper sheet lifting hopper, the flexibility and applicability of the device are improved. The robot arm realizes high-precision material handling and bonding, reducing manual operation, improving production efficiency and reducing labor costs.
Smart Images

Figure CN223591729U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a plate feeding machine technical field especially relates to a full -automatic SMT feeding equipment. BACKGROUND
[0002] Flexible Printed Circuit (FPC) is made of polyimide or polyester film as the base material, which is a kind of highly reliable, excellent flexible printed circuit board. It has the characteristics of high wiring density, light weight, thin thickness and good bending property. SMT refers to a series of process flow on the basis of PCB (Printed Circuit Board). SMT is Surface Mounted Technology (Surface Mounted Technology), which is the most popular technology and process in electronic assembly industry.
[0003] There are many types of PFC, and the material is thin. When the staff attaches, the efficiency of attaching FPC, PCB bare board and copper sheet is low, and damage is easy to cause, and the degree of automation is low. Therefore, the present application provides a full-automatic SMT feeding equipment. UTILITY MODEL CONTENT
[0004] The utility model aims at the problems of low efficiency of attaching FPC, PCB bare board and copper sheet, easy to cause damage and low degree of automation in the background art, and provides a full-automatic SMT feeding equipment.
[0005] The technical scheme of the utility model: a full-automatic SMT feeding equipment, comprising a cabinet, further comprising:
[0006] FPC lifting bin is arranged on one side in the cabinet, copper sheet and empty suction plastic disc unloading manipulator are arranged above the FPC lifting bin in the cabinet, positioning transfer table is arranged on one side of copper sheet and empty suction plastic disc unloading manipulator in the cabinet, upper CCDA is arranged above the positioning transfer table, magnetic carrier plate is arranged on the other side in the cabinet, copper sheet lifting bin is arranged on one side in the cabinet, FPC sheet taking manipulator, FPC and copper sheet sticking manipulator, upper CCD B and lower CCD are further arranged in the cabinet.
[0007] Optionally, a plurality of FPC suction plastic discs are arranged below copper sheet and empty suction plastic disc unloading manipulator in the cabinet, and empty suction plastic disc is arranged on one side in the cabinet.
[0008] Optionally, the FPC suction plastic disc is manually filled, and the empty suction plastic disc is manually taken out.
[0009] Optionally, a first cabinet door is hinged to one side of the cabinet body, and a transparent observation window is formed in the first cabinet door.
[0010] Optionally, a second cabinet door is hinged to a side of the cabinet body below the first cabinet door.
[0011] Optionally, a control host is arranged on the cabinet body, and the control host is provided with a touch display screen, operation buttons and a keyboard.
[0012] In summary, the present application has at least one of the following beneficial technical effects:
[0013] 1. By setting the FPC lifting bin and the copper sheet lifting bin, an intelligent bin lifting structure is adopted to realize FPC feeding of different sizes and styles, and the flexibility and applicability of the device are increased.
[0014] 2. By setting the copper sheet taking and empty suction plastic disc discharging manipulator, the positioning transfer table, the upper CCDA and the magnetic carrier plate, an accurate visual positioning structure of the material is realized, high-precision FPC lamination and handling are realized, and the positioning is more accurate.
[0015] 3. By adopting a controllable adjusting structure, the transfer of the material product and the connection with the customer's back-end equipment are realized, and the use of the device is more convenient and flexible.
[0016] The full-automatic plate feeding machine is used to replace manual work to complete product placement and FPC product lamination, ensure product placement and lamination precision, avoid product lamination failure and deviation caused by manual placement deviation, improve production efficiency, save labor cost, and then use the automatic plate feeding machine and the carrier transportation device to complete the line carrier back transmission, and reduce the intensity of manual work. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 A structure schematic view of an embodiment of the present application is given;
[0018] Figure 2 A cabinet body internal structure schematic view of an embodiment of the present application is given;
[0019] Figure 3 A positioning transfer table connection structure schematic view of an embodiment of the present application is given.
[0020] 1, cabinet body; 2, FPC lifting hopper; 3, copper sheet and empty suction plastic disc unloading manipulator; 4, positioning transfer table; 5, upper CCDA; 6, magnetic carrier plate; 7, copper sheet lifting hopper; 8, FPC suction plastic disc; 9, empty suction plastic disc; 10, first cabinet door; 11, second cabinet door; 12, transparent observation window; 13, FPC sheet taking manipulator; 14, FPC and copper sheet pasting manipulator; 15, upper CCDB; 16, lower CCD. DETAILED DESCRIPTION
[0021] The technical solutions of the present application will be described clearly and completely below in conjunction with the drawings. Obviously, the described embodiments are only some of the embodiments of the present application, not all of the embodiments.
[0022] The components of the embodiments of the present application generally described and shown in the drawings can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed application, but only represents selected embodiments of the present application.
[0023] Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0024] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", "third" are only for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0025] It should be noted that the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the processes, methods, articles or devices including a series of elements not only include those elements, but also include other elements not explicitly listed or inherent to such processes, methods, articles or devices. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the described specific features, structures, materials or characteristics can be combined in any one or more embodiments or examples in a suitable manner.
[0026] In the description of the utility model, it is necessary to explain, unless another explicit provision and limitation, the term "installation", "link", "connection" should do the broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected, can be mechanical connection, also can be electrical connection, can be direct connection, also can through the intermediate medium indirectly connect, can be two element inside the intercommunication. For ordinary skilled person in the art, the above-mentioned term can be understood in the specific meaning in the utility model according to specific circumstances. Embodiment
[0027] As Figure 1 And Figure 2 The utility model discloses a kind of full-automatic SMT feeding equipment, including cabinet 1, further including the FPC lifting bin 2 of being set in one side of cabinet 1, FPC lifting bin 2 is enough big and can be compatible with certain range of material size, the upper portion of FPC lifting bin 2 is located in cabinet 1 and is provided with copper sheet and empty suction plastic tray discharge manipulator 3, one side of cabinet 1 is located in copper sheet and empty suction plastic tray discharge manipulator 3 and is provided with positioning transfer station 4, positioning transfer station 4 is used for the transfer of material and is placed positioning.
[0028] Further, positioning transfer station 4 upper portion is provided with upper CCDA 5, another side in cabinet 1 is provided with magnetic carrier plate 6, one side of positioning transfer station 4 is located in cabinet 1 and is provided with copper sheet lifting bin 7, cabinet 1 is further provided with FPC sheet taking manipulator 13, FPC and copper sheet pasting manipulator 14, upper CCD 15, lower CCD 16, copper sheet and empty suction plastic tray discharge manipulator 3 is taken copper sheet and is placed in positioning transfer station 4, and FPC empty suction plastic tray is taken and placed in right side empty bin, FPC sheet taking manipulator 13 is taken and moved to positioning transfer station 4 in the PFC in the suction plastic tray in FPC lifting bin 2, and FPC and MES system information binding, the function of FPC and copper sheet pasting manipulator 14 is that FPC in positioning transfer station 4 is taken and adhered to carrier plate, and copper sheet in positioning transfer station 4 is adhered to carrier plate FPC upper layer, the complete order after adhering is the bottommost carrier plate-Middle layer FPC-the topmost copper sheet, upper CCDA 5 is camera and is used for FPC and MES system binding, upper CCD 15 is camera and is used for the position confirmation of magnetic carrier plate 6, lower CCD 16 is camera and is used for FPC and copper sheet pinhole site precision positioning.
[0029] It is worth mentioning that the copper sheet lifting bin 7 can also be compatible with a certain range of material sizes, and the magnetic carrier on one side of the magnetic carrier 6 is provided. The manually stacked FPC is placed into the FPC lifting bin 2, and the copper sheet is placed into the copper sheet lifting bin 7. After the copper sheet taking and empty suction tray unloading manipulator 3 and the upper CCDA 5 code information binding, a single PFC is sucked to the positioning transfer table 4. At this time, the FPC is roughly positioned, and the upper CCD of the bonding manipulator moves to the positioning transfer table 4 after the position recognition of the magnetic carrier 6. The upper CCDA 5 precisely positions the FPC, and then the vacuum suction moves to the magnet carrier to bond the FPC.
[0030] Further, after the copper sheet feeding and suction tray discharging, the copper sheet is sucked to the positioning transfer table 4 by the copper sheet taking and empty suction tray unloading manipulator 3. At this time, the copper sheet is roughly positioned, and the empty suction tray is placed into the recycling bin in the cabinet 1. After the precise positioning of the copper sheet by the upper CCD of the bonding manipulator, the vacuum suction moves to the magnet carrier to bond the copper sheet. The manipulator first takes the FPC and the magnetic carrier 6 to bond. If the FPC bonding is completed, the copper sheet in the positioning transfer table 4 is taken out and bonded to the uppermost layer of the FPC magnetic carrier 6. If the copper sheet bonding is completed, it will flow into the next device through the connection assembly line.
[0031] As shown in Figures 1-3 The cabinet 1 is provided with a plurality of FPC suction trays 8 below the copper sheet taking and empty suction tray unloading manipulator 3. The FPC suction tray 8 is provided with an empty suction tray 9 on one side in the cabinet 1. The FPC suction tray 8 is manually filled, and the empty suction tray 9 is manually taken out. The device takes out the FPC in the suction tray according to the set number. At this time, the empty suction tray needs to be taken out manually, and the suction tray feeding side needs to be filled.
[0032] It is worth mentioning that the cabinet 1 is provided with a control host, and the control host is provided with a touch display screen, operation buttons and a keyboard. The operation and running of the device are controlled by the control host. The first cabinet door 10 is hinged on one side of the cabinet 1, and the transparent observation window 12 is formed on the first cabinet door 10. The second cabinet door 11 is hinged on one side of the cabinet 1 below the first cabinet door 10. The working condition of the device in the cabinet 1 can be observed through the transparent observation window 12.
[0033] Working principle: put the artificial stacked FPC into the FPC lifting hopper 2, put the copper sheet into the copper sheet lifting hopper 7, the FPC taking manipulator 13 sucks the single FPC to the positioning transfer table 4, at this time the FPC is roughly positioned (the suction cup is sucked, the upper CCD A 5 scans the FPC two-dimensional code and binds the MES system information), the upper CCD B 15 in the FPC and copper sheet sticking manipulator 14 identifies the position of the magnetic carrier plate 6, then moves to the positioning transfer table 4 to vacuum suck the FPC, then moves above the lower CCD 16 to take a photo of the FPC pinhole for fine positioning, finally moves to the magnet carrier to stick the FPC, (at the same time, the copper sheet taking and empty suction plastic tray unloading manipulator 3 sucks the copper sheet and puts it into the positioning transfer table 4 for copper sheet rough positioning, then sucks the suction plastic empty tray and puts it into the right empty hopper to reset back to the original to wait for the next action), the FPC and copper sheet sticking manipulator 14 sticks the FPC, then moves to the positioning transfer table 4 to vacuum suck the copper sheet, then moves above the lower CCD 16 to take a photo of the copper sheet pinhole for fine positioning, finally moves to the magnet carrier to stick the copper sheet, the magnetic attraction carrier sends out the feeding machine in the cabinet 1, waits for the empty carrier in the cabinet 1 to be in place, (at the same time of copper sheet sticking, the FPC taking manipulator 13 sucks the single FPC to the positioning transfer table 4, and the FPC is roughly positioned to be sucked).
[0034] The above specific embodiments are only several optional embodiments of the present application, based on the technical scheme of the present application and the related inspiration of the above embodiments, those skilled in the art can make various alternative improvements and combinations on the above specific embodiments.
Claims
1. A full-automatic SMT feeding equipment comprising a cabinet body (1), characterized in that, Also include: FPC lifting silo (2) is arranged in one side of the cabinet (1), the upper of the FPC lifting silo (2) is located in the cabinet (1) and is provided with copper sheet taking and empty suction plastic disc unloading manipulator (3), one side of the cabinet (1) is provided with positioning transfer station (4) in the copper sheet taking and empty suction plastic disc unloading manipulator (3), the upper of the positioning transfer station (4) is provided with upper CCDA (5), the other side of the cabinet (1) is provided with magnetic carrier plate (6), one side of the positioning transfer station (4) is provided with copper sheet lifting silo (7) in the cabinet (1), the cabinet (1) is further provided with FPC taking manipulator (13), FPC and copper sheet pasting manipulator (14), upper CCDB (15), lower CCD (16).
2. The full-automatic SMT feeding equipment according to claim 1, characterized in that, A plurality of FPC suction plastic discs (8) are arranged below the copper sheet taking and empty suction plastic disc unloading manipulator (3) in the cabinet (1), one side of the FPC suction plastic disc (8) is provided with empty suction plastic disc (9) in the cabinet (1).
3. The fully automatic SMT feeding equipment according to claim 2, characterized in that, The FPC suction plastic disc (8) is manually filled, and the empty suction plastic disc (9) is manually taken out.
4. The full-automatic SMT feeding equipment according to claim 1, characterized in that, One side of the cabinet (1) is hinged with a first cabinet door (10), and a transparent observation window (12) is formed in the first cabinet door (10).
5. The fully automatic SMT feeding equipment according to claim 4, characterized in that, One side of the cabinet (1) is hinged with a second cabinet door (11) below the first cabinet door (10).
6. The full-automatic SMT feeding equipment according to claim 1, characterized in that, The cabinet (1) is provided with a control host, and the control host is provided with a touch display screen, operation buttons and a keyboard.