Taking device for selenium drum processing

By coordinating the operation of components such as the conveyor belt and robotic arms, the automated material handling of toner cartridges has been achieved, solving the problem of poor flexibility of existing equipment and improving production efficiency and ease of operation.

CN223591869UActive Publication Date: 2025-11-25CAIGUAN PRINTER CONSUMABLES MANUFACTURING (GUANGDONG) CO LTD
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Patent Information

Application Number
CN202520042821.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2025-11-25
Estimated Expiration
2035-01-08

AI Technical Summary

Technical Problem

The existing material handling devices for toner cartridge processing lack flexibility, resulting in low production efficiency.

Method used

A material handling device comprising a conveyor belt, side frame, smooth beam frame, robot arm, receiving tray, vacuum suction cup, fixture and controller is adopted to achieve automated connection and precise and efficient material handling operation in toner cartridge processing.

Benefits of technology

It improves the automation and continuity of material handling operations, reduces the risk of toner cartridges falling and being damaged, optimizes the material transfer and storage process, and improves processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of selenium drums, and particularly relates to a material taking device for selenium drum processing, which comprises an assembly line conveying belt, a third mechanical arm can assist related operations of material receiving, a material receiving disc at the lower end of the assembly line conveying belt and a plurality of clamps with vacuum suction cups mounted on the outer surface are used in cooperation, and the selenium drums can be stably grabbed. The conveying belt, the side frame, the smooth beam frame, the mechanical arm, the material receiving disc, the vacuum suction cup and the clamp are beneficial for achieving automatic connection of the selenium drum machining material taking process, accurate and efficient material taking operation is achieved, the automation degree of material taking is improved, the continuity and accuracy of material taking operation are improved, material conveying is smoother, the continuity of the whole material taking process is optimized, and the production efficiency is improved. And the operation flexibility is high, the processing efficiency can be improved, and the problem that the production efficiency is not high due to the fact that an existing material taking device for selenium drum processing is poor in flexibility is solved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to selenium drum technical field especially relates to a material taking device for selenium drum processing. BACKGROUND

[0002] Selenium drum is the core component of laser printer printing paper, and more than 70% of the imaging components of laser printer are concentrated in selenium drum. The quality of selenium drum determines the degree of printing effect. Selenium drum has integral type and separation type, and the structure of selenium drum is mainly composed of photosensitive drum, developing roller, powder bin, charging roller, transfer roller, powder scraping plate and gear, etc. Laser is used to arrange static charge on the surface of photosensitive drum according to text pattern, so that carbon powder is adsorbed and fixed on paper.

[0003] During the production process of selenium drum, various parts are prefabricated, and then these parts are assembled to form a complete product. The parts of different models are different, and the material taking devices used are also different. Before taking the material, the product clamped by the clamp needs to be taken out, so that the parts required for assembling the next product can be placed on the clamp. The time spent in the process of taking out the product before taking the material is relatively long, the flexibility is poor, and the production efficiency is not high. UTILITY MODEL CONTENTS

[0004] The utility model solves the technical problem of overcoming the defects of the prior art and solves the problem of poor flexibility of the existing material taking device for selenium drum processing, which leads to low production efficiency.

[0005] The utility model adopts the technical scheme that a material taking device for selenium drum processing, including assembly line conveyor belt, both ends of the assembly line conveyor belt are installed with side frame, the middle upper end of the side frame is installed with smooth beam frame, the surface of the smooth beam frame is installed with manipulator;

[0006] The lower end of the assembly line conveyor belt is installed with receiving tray, the outer surface of the assembly line conveyor belt is installed with a plurality of clamps, and the middle of the clamp is installed with vacuum chuck;

[0007] The front and rear ends of the assembly line conveyor belt are installed with second feeding guide rail and first feeding guide rail respectively, the rear end of the first feeding guide rail is installed with vibration disc, the front end of the second feeding guide rail is installed with material table, and the left end of the second feeding guide rail is installed with second mechanical arm and first mechanical arm respectively.

[0008] In the preferable technical scheme of the utility model, the controller is installed on any side of the assembly line conveyor belt.

[0009] In the preferable technical scheme of the utility model, the right end of the receiving tray is installed with third mechanical arm.

[0010] The first feeding guide rail is provided with a mechanical claw at one end away from the vibration disc.

[0011] Compared with the prior art, the utility model realizes the beneficial effects:

[0012] The overall structure of the device is reasonable in layout, and the conveying belt, side frame, smooth beam frame, mechanical hand, material receiving disc, vacuum suction cup and clamp help realize automatic connection of the selenium drum processing and material taking process, realize precise and efficient material taking operation, improve the automation degree of material taking, and improve the continuity and precision of material taking operation;

[0013] The installation of the controller facilitates centralized regulation and control of the entire material taking device by the operator, and gives the operator unified and centralized control ability, so that the operator can accurately adjust the operating parameters of each component, making the device operation easier to manage and improving operation convenience and work efficiency;

[0014] The third mechanical arm can assist in material receiving related operations and subsequent processing of the material, expand the material processing function boundary of the device, enable it to quickly carry out auxiliary operations after receiving the material, further optimize the material receiving process, ensure the stability of material transfer and storage, and avoid improper placement of the selenium drum after material taking;

[0015] The cooperation of the material receiving disc at the lower end of the assembly line conveying belt and the plurality of clamps with vacuum suction cups installed on the outer surface can stably grab the selenium drum, reduce the risk of selenium drum falling and damage during material taking, ensure material integrity, and facilitate subsequent material receiving;

[0016] The cooperation of the second feeding guide rail, the first feeding guide rail, the vibration disc, the material table, the second mechanical arm and the first mechanical arm makes the material conveying more smooth, optimizes the continuity of the entire material taking process, and is flexible in operation, which is conducive to improving the processing efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0017] Fig. 1 It is the overall structure of the utility model left view;

[0018] Fig. 2 It is the overall structure of the utility model right view;

[0019] Fig. 3 It is the clamp internal structure diagram of the utility model.

[0020] In the drawing: 1, material table; 2, material receiving disc; 3, side frame; 4, smooth beam frame; 5, mechanical hand; 6, assembly line conveying belt; 7, clamp; 8, vibration disc; 9, first feeding guide rail; 10, second feeding guide rail; 11, controller; 12, first mechanical arm; 13, second mechanical arm; 14, third mechanical arm; 15, vacuum suction cup; 16, mechanical claw. DETAILED DESCRIPTION

[0021] Please refer to Figs. 1-3 The utility model provides a kind of technical scheme: a selenium drum processing is used to take material device, including assembly line conveyor belt 6, assembly line conveyor belt 6 lower end is equipped with receiving tray 2, assembly line conveyor belt 6 outer surface is equipped with multiple clamps 7, assembly line conveyor belt 6 front and back two ends are equipped with second feeding guide rail 10 and first feeding guide rail 9 respectively, first feeding guide rail 9 rear end is equipped with vibration disc 8, second feeding guide rail 10 front end is equipped with material table 1, second feeding guide rail 10 left end front and back sides are equipped with second mechanical arm 13 and first mechanical arm 12 respectively;Large spare parts are placed on material table 1, rely on second mechanical arm 13 to place the spare parts placed on material table 1 in second feeding guide rail 10 inside, there is recessed groove inwards in second feeding guide rail 10 inside, recessed groove width is consistent with the width of spare parts, inside presents a straight line arrangement state, spare parts are automatically placed neat in second feeding guide rail 10 inside, there is rotating roller in second feeding guide rail 10 inside, roller is against to build spare parts peristalsis, these parts will move inside recessed groove, second feeding guide rail 10 inside generates vacancy, second mechanical arm 13 continues to add large spare parts in second feeding guide rail 10 inside to fill these vacancies, second feeding guide rail 10 makes these spare parts automatically pass from material table 1 to the direction of assembly line conveyor belt 6, first mechanical arm 12 places spare parts from second feeding guide rail 10 one by one and places into the clamp 7 of assembly line conveyor belt 6.

[0022] Small spare parts are placed into vibration disc 8 inside, rely on vibration disc 8 regular amplitude vibration to convey small spare parts to first feeding guide rail 9 inside, vibration amplitude sound wave generated by vibration disc 8 vibration can be transmitted to the surface of first feeding guide rail 9, the surface of first feeding guide rail 9 also can exist synchronous vibration phenomenon with the same frequency amplitude as vibration disc 8, small spare parts will be vibrated in first feeding guide rail 9 inside, first feeding guide rail 9 is inclined to present the state of placing downward away from vibration disc 8 one end, small spare parts will peristalsis downward under the action of gravity, the width of first feeding guide rail 9 is consistent with the width of small spare parts, the effect of first feeding guide rail 9 is consistent with the effect of second feeding guide rail 10, small spare parts will present a straight line arrangement state in first feeding guide rail 9 vibration inside, first feeding guide rail 9 makes these small spare parts automatically neat arrangement, first feeding guide rail 9 is equipped with mechanical claw 16 away from vibration disc 8 one end, so that mechanical claw 16 places small spare parts from first feeding guide rail 9 inside one by one and places into each clamp 7.

[0023] Vacuum chuck 15 is installed in the middle of clamp 7, spare parts are close to vacuum chuck 15 in clamp 7, vacuum chuck 15 sucks spare parts in clamp 7, spare parts are stably placed in clamp 7 by vacuum chuck 15, make each spare part assemble in clamp 7 by repeating above steps,

[0024] The side frame 3 is provided with a smooth beam frame 4 at the upper end of the middle, and the smooth beam frame 4 is provided with a mechanical hand 5 on the surface. The side frame 3 provides a stable force support point for the smooth beam frame 4. The smooth beam frame 4 supports the smooth beam frame 4 and provides a smooth movement route for the mechanical hand 5. The mechanical hand 5 moves along the smooth beam frame 4. The mechanical hand 5 is used to grab the assembled selenium drum from the assembly line conveyor belt 6 and place it into the clamp 7 on the next assembly line conveyor belt 6, so that the assembly line conveyor belt 6 can conveniently convey the assembled parts to the next process.

[0025] A controller 11 is installed on any side of the assembly line conveyor belt 6. The controller 11 is used as a control center to preset various parameters. The staff controls the stable operation of the whole device by setting parameters on the controller 11. The installation of the controller 11 facilitates the centralized control of the whole device by the operator, and gives the operator unified and centralized control ability. The operator can accurately adjust the operating parameters of each part, so that the device is easier to manage, and the operation convenience and work efficiency are improved.

[0026] After the completed selenium drum is assembled by the parts in the clamp 7, the vacuum suction cup 15 releases the selenium drum. The third mechanical arm 14 is installed at the right end of the receiving disc 2. The third mechanical arm 14 is used to grab the selenium drum from the clamp 7 and place it into the receiving disc 2. At the same time, the receiving disc 2 can also catch the falling selenium drum. The third mechanical arm 14 can assist in receiving and subsequent processing of materials, expand the material processing function boundary of the device, and quickly carry out auxiliary operations after receiving materials, further optimize the material receiving process, and cooperate with the receiving disc 2 at the lower end of the assembly line conveyor belt 6 and the multiple clamps 7 with vacuum suction cups 15 on the outer surface to stably grab the selenium drum, reduce the risk of selenium drum falling and damage during material taking, and protect the integrity of the material. At the same time, it is convenient for subsequent material receiving, guarantees the stability of material transmission and storage, and avoids improper placement of selenium drum after material taking.

[0027] The second feeding guide rail 10, the first feeding guide rail 9, the vibration disc 8, the material table 1, the second mechanical arm 13 and the first mechanical arm 12 work together to make the material conveying more smooth, optimize the coherence of the whole material taking process, and have strong operation flexibility, which is conducive to improving the processing efficiency.

[0028] The overall structure of the device is reasonable, and the conveyor belt, side frame 3, smooth beam frame 4, mechanical hand 5, receiving disc 2, vacuum suction cup 15 and clamp 7 help to realize the automatic connection of the selenium drum processing and material taking process, realize precise and efficient material taking operation, improve the automation degree of material taking, improve the coherence and precision of material taking operation, and are suitable for material taking operation in the production and processing process of various models of selenium drum, and have strong universality.

Claims

1. A selenium drum processing material taking device, comprising a flow line conveyor (6), characterized in that: the flow line conveyor (6) is provided with side frames (3) at both ends; the side frames (3) are provided with smooth beam frames (4) at the upper middle; the smooth beam frames (4) are provided with mechanical hands (5) on the surface; the flow line conveyor (6) is provided with a receiving tray (2) at the lower end; the flow line conveyor (6) is provided with a plurality of clamps (7) on the outer surface, and the clamps (7) are provided with vacuum suction cups (15) in the middle; the flow line conveyor (6) is provided with a second feeding guide rail (10) and a first feeding guide rail (9) at the front and rear ends respectively; the first feeding guide rail (9) is provided with a vibrating disc (8) at the rear end; the second feeding guide rail (10) is provided with a material table (1) at the front end; the second feeding guide rail (10) is provided with a second mechanical arm (13) and a first mechanical arm (12) at the left end respectively; the flow line conveyor (6) is provided with a controller (11) on any side; the receiving tray (2) is provided with a third mechanical arm (14) at the right end; and the first feeding guide rail (9) is provided with a mechanical claw (16) at the end away from the vibrating disc (8). ​ ​ ​ 2. The toner cartridge processing material taking device according to claim 1, wherein: ​ 3. The toner cartridge processing material taking device according to claim 1, wherein: ​ 4. The toner cartridge processing material taking device as claimed in claim 1, wherein: ​