Integrated device for hydraulic punching, height adjusting, weighing and coal unloading of coal mine

By combining coal storage bins, hydraulic cylinders, pusher baffles, and automatic telescopic rods, the automatic separation and pushing of coal slurry is achieved, solving the problem of manual coal transfer by workers, improving production efficiency and safety, and reducing labor intensity and the risk of operational errors.

CN223591953UActive Publication Date: 2025-11-25ZHANGCUN COAL MINE OF SHANXI LUAN ENVIRONMENTAL PROTECTION ENERGY DEV CO LTD +1
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Patent Information

Application Number
CN202423100718.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-11-25
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

Existing integrated hydraulic punching, height adjustment, weighing, and unloading coal devices in coal mines cannot prevent workers from manually transferring coal, resulting in high physical labor intensity and increasing the risk of occupational injury and the probability of operational errors.

Method used

By combining a coal storage bin, hydraulic cylinder, pushing baffle, weighing device and automatic telescopic rod device, the automatic separation, weighing and pushing of coal slurry is realized, reducing manual operation.

Benefits of technology

It reduced the labor intensity of workers, improved production efficiency and safety, ensured the accuracy of coal quantity control and ease of operation, and reduced the probability of equipment failure and safety accidents.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of coal mine underground drilling, and discloses an integrated device for coal mine hydraulic punching, height adjusting, weighing and coal unloading, which comprises a coal storage bunker, the top of the coal storage bunker is fixedly connected with a coal inlet, the right side of the coal storage bunker is rotatably connected with a bunker door, and the left side of the coal storage bunker is fixedly connected with a hydraulic cylinder. A hydraulic cylinder is fixedly connected to the bottom of the coal storage bin, a pushing partition plate is fixedly connected to the driving end of the hydraulic cylinder, a tight hard filter plate is slidably connected to the bottom of the pushing partition plate, a weighing device is fixedly connected to the bottom of the coal storage bin, an automatic telescopic rod device is fixedly connected to the bottom of the weighing device, and a stable platform is fixedly connected to the bottom of the automatic telescopic rod device. According to the utility model, the automatic telescopic rod device and the hydraulic cylinder are matched for use, so that high-intensity physical labor of workers is avoided, and the risk of body injury caused by long-term physical labor is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of coal mine underground drilling, especially relates to an integrated device for coal mine hydraulic punching height adjustment, weighing and coal unloading. BACKGROUND

[0002] The coal mine hydraulic punching height adjustment, weighing and coal unloading integrated device can improve drilling efficiency, accurately control the amount of punched coal, and effectively screen coal slurry and facilitate transportation in coal screening and transportation, and can reduce costs, enhance equipment flexibility and adaptability, and reduce resource waste and environmental pollution, which is of great significance to efficient, safe, economic and environmentally friendly production of coal mines. The coal mine hydraulic punching height adjustment, weighing and coal unloading integrated device can improve work efficiency, optimize space utilization, enhance equipment collaboration and stability, and reduce equipment management costs and difficulty, so it plays an extremely important role and value in coal mine production operations.

[0003] The coal mine hydraulic punching height adjustment, weighing and coal unloading integrated device generally comprises a punching device, a coal storage device, a weighing device, and a coal unloading device. Coalbed gas extraction is one of the main technical measures for coal mine gas control and coal and gas outburst prevention. With the continuous development of mining activities to the deep part, the permeability of the coal seam will further decrease. In order to improve the extraction efficiency, the coal mine usually uses hydraulic measures to relieve pressure and increase the permeability of the coal seam, so as to achieve the purpose of efficient gas extraction. In the process of using hydraulic punching to increase the permeability of the coal seam, the quality of the drilling is usually judged according to the amount of coal punched out, and the coal slurry punched out can only be transferred to the belt by workers.

[0004] However, the existing part of the coal mine hydraulic punching height adjustment, weighing and coal unloading integrated device cannot avoid manual transfer by workers. Manual transfer of coal by workers is a very heavy physical labor. When coal is transported from the coal storage bin to the transportation equipment, workers need to continuously bend over and exert force, which can easily cause physical fatigue, muscle strain and other occupational injuries after long-term work. This not only affects the health of workers, but also makes workers prone to fatigue operation during work, increasing the risk of mistakes. Therefore, the coal mine hydraulic punching height adjustment, weighing and coal unloading integrated device is proposed to solve the above problems. INVENTION CONTENTS

[0005] In order to make up for the above shortcomings, the coal mine hydraulic punching height adjustment, weighing and coal unloading integrated device is provided to improve the problem that manual transportation cannot be avoided in the prior art.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] The utility model provides an integrated device for coal mine hydraulic flushing height adjustment weighing and coal unloading, which comprises a coal storage bin, a coal inlet is fixedly connected to the top of the coal storage bin, a bin door is rotatably connected to the right side of the coal storage bin, a hydraulic cylinder is fixedly connected to the left side of the coal storage bin, a push partition plate is fixedly connected to the driving end of the hydraulic cylinder, a tight rigid filter plate is slidably connected to the bottom of the push partition plate, a weighing device is fixedly connected to the bottom of the coal storage bin, an automatic telescopic rod device is fixedly connected to the bottom of the weighing device, and a stable platform is fixedly connected to the bottom of the automatic telescopic rod device.

[0008] Further, when the coal mine hydraulic flushing height adjustment weighing and coal unloading integrated device is in operation, coal slurry generated by hydraulic flushing flows into the coal storage bin, and preliminary coal-water separation is realized through the tight rigid filter plate. The weighing device monitors the weight in real time, and the flushing is stopped when the weight reaches the standard. Then, the hydraulic cylinder pushes the push partition plate to move the coal on the filter plate. The automatic telescopic rod device adjusts the height to make the bottom of the coal storage bin level with the belt conveyor and opens the bin door. The coal is pushed to the belt conveyor. The components work cooperatively to form an efficient, orderly, and safe process system, which effectively improves the comprehensive benefits, production continuity, and stability of coal mining.

[0009] As a further description of the above technical solution:

[0010] A guide plate is fixedly connected to the inside of the coal storage bin, and a water outlet is formed in one side of the guide plate.

[0011] Further, in the coal mine hydraulic flushing height adjustment weighing and coal unloading integrated device, after the coal slurry formed by hydraulic flushing enters the coal storage bin, coal-water separation is first realized by the internal fixed tight rigid filter plate. Water penetrates through the filter plate and flows to the guide plate connected to the filter plate. With the water outlet formed in one side of the guide plate and the reasonable slope design of the guide plate, the water is smoothly discharged from the coal storage bin through the water outlet under the action of gravity, which prepares for the subsequent weighing, pushing, and coal unloading processes. The components work cooperatively to orderly promote the entire coal mining operation process, ensuring efficient, stable, and safe completion of coal mining work and improving the comprehensive benefits.

[0012] As a further description of the above technical solution:

[0013] The push partition plate is slidably connected to the inside of the coal storage bin, and the tight rigid filter plate is fixedly connected to the inside of the coal storage bin.

[0014] Further, this allows the push partition plate to smoothly slide along the inside of the coal storage bin after the weighing device reaches the set weight and sends a signal to stop flushing. The push partition plate forcefully and smoothly pushes the coal on the filter plate towards the bin door in cooperation with the tight rigid filter plate. The automatic telescopic rod device adjusts the height and opens the bin door.

[0015] As a further description of the above technical solution:

[0016] The side of the tight rigid filter plate is fixedly connected to the side of the flow guide plate, and the inside of the weighing device is provided with an alarm;

[0017] Further, after the coal slurry generated by the hydraulic punching enters the coal storage bin, the tight rigid filter plate plays a key role, one side of which is fixedly connected to one side of the flow guide plate, and the water in the coal slurry can flow along the flow guide plate connected to the filter plate, and by virtue of the reasonable structural design of the flow guide plate, the water flows to the water outlet along the predetermined route, so that the coal and water are effectively separated, and the weighing device monitors the weight of the whole coal storage bin at any time, and the alarm arranged in the inside of the weighing device will send a signal when the coal quantity reaches the preset standard, so as to trigger the instruction of stopping the hydraulic punching operation.

[0018] The utility model has the advantages of the following beneficial effects:

[0019] 1. In the utility model, when the punching is completed, the coal can be adjusted to the appropriate position by the automatic telescopic rod device and then transported to the belt by the hydraulic cylinder, thereby greatly reducing the labor intensity of workers and realizing the reduction of the risk of manual carrying.

[0020] 2. In the utility model, when the coal slurry enters the coal storage bin, the weighing device can weigh the coal quantity punched out and remind the workers to stop working when the punching reaches the standard, so that the yield is accurately controlled.

[0021] 3. The device is simple to operate, easy to construct and move, and can be repeatedly used, thereby reducing the risk of operation errors. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1The utility model provides a three -dimensional schematic view of integrated device for coal mine hydraulic punching height adjustment weighing and coal unloading is provided for the utility model,

[0023] Figure 2 The utility model provides a structure schematic view of push partition plate of integrated device for coal mine hydraulic punching height adjustment weighing and coal unloading is provided for the utility model,

[0024] Legend:

[0025] 1, coal storage bin;2, bin door;3, weighing device;4, hydraulic cylinder;5, push partition plate;6, tight rigid filter plate;7, guide plate;8, automatic telescopic rod device;9, stable platform;10, coal inlet;11, water outlet. Specific implementation

[0026] The technical scheme in the embodiments of the utility model will be apparently and completely described in combination with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor fall within the protection scope of the utility model.

[0027] Reference Figure 1 , Figure 2 An embodiment provided by the utility model: integrated device for coal mine hydraulic punching height adjustment weighing and coal unloading, coal storage bin 1 adopts high-strength steel plate welding, and its solid structure can bear greater pressure and impact force, effectively guaranteeing stability and safety in the process of coal storage and treatment. The inside of coal storage bin 1 is fixedly connected with guide plate 7, and guide plate 7 is made of alloy material with wear resistance and smooth surface. This material can reduce water flow resistance, so that the water in the coal slurry can quickly and smoothly flow to the water outlet 11 opened on one side, improving the efficiency of coal water separation.

[0028] The top of coal storage bin 1 is fixedly connected with coal inlet 10, and coal inlet 10 adopts large-diameter design, which facilitates the rapid flow of coal slurry into coal storage bin 1, reduces the risk of coal slurry blockage at the inlet, and ensures the continuity of hydraulic punching operation. The right side of coal storage bin 1 is rotatably connected with bin door 2, and the connection between bin door 2 and coal storage bin 1 is good in sealing property, prevents coal leakage, and the opening and closing operation of bin door 2 is flexible and convenient, which can be quickly opened when unloading coal, so that the coal is smoothly unloaded.

[0029] The left side of the coal storage bin 1 is fixedly connected with a hydraulic cylinder 4, the hydraulic cylinder 4 has strong thrust and stable operation performance, and can accurately drive the pushing baffle 5. The driving end of the hydraulic cylinder 4 is fixedly connected with the pushing baffle 5, the pushing baffle 5 is made of solid metal material, and the outer side thereof is slidingly connected in the inside of the coal storage bin 1, and is tightly matched with the inner wall of the coal storage bin 1, so that the stability of the pushing baffle 5 in the moving process is ensured, and the coal is prevented from leaking or unevenly accumulating in the pushing process. The bottom of the pushing baffle 5 is slidingly connected with a tight rigid filter plate 6, the tight rigid filter plate 6 is made of high-strength stainless steel material, has uniform small pore size, can effectively filter water in the coal slurry, and does not deform under the weight of the coal, one side of the tight rigid filter plate 6 is fixedly connected with one side of a flow guide plate 7, and the outer side of the tight rigid filter plate 6 is fixedly connected in the inside of the coal storage bin 1, so that the whole structure is more stable, and a reliable basis is provided for coal-water separation and coal pushing.

[0030] The bottom of the coal storage bin 1 is fixedly connected with a weighing device 3, the weighing device 3 adopts a high-precision sensor and can accurately measure the weight change of the coal in the coal storage bin 1, an alarm is arranged in the inside of the weighing device 3, when the preset weight is reached, the alarm can timely send a loud and clear signal to remind the worker to stop the hydraulic flushing operation, and accurate coal mining amount control is realized. The bottom of the weighing device 3 is fixedly connected with an automatic telescopic rod device 8, the automatic telescopic rod device 8 has good telescopic stability and height adjustment accuracy, the bottom of the automatic telescopic rod device 8 is fixedly connected with a stable platform 9, the stable platform 9 provides a solid support basis for the whole device, ensures the stability of the device in the running process, and avoids affecting the accuracy and safety of the coal treatment due to shaking of the device.

[0031] Working principle: when the worker uses the device, the pipe for flushing the drilled coal can be connected with the coal inlet 10, the flushed coal enters the coal storage bin 1, the water in the coal slurry is filtered to the flow guide plate 7 through the tight rigid filter plate 6, and flows out from the water outlet 11, when the weight of the hydraulic flushing coal residue in the coal storage bin 1 reaches the standard, the alarm in the weighing device 3 sounds, the hydraulic flushing is stopped, then the bottom of the coal storage bin 1 is placed to the same horizontal position as the belt through the automatic telescopic rod device 8, the openable bin door 2 is opened, the hydraulic cylinder 4 is started, and the coal slurry is pushed to the belt under the action of the pushing baffle 5.

[0032] And the tight hard filter plate 6 and the guide plate 7 in the coal storage bin 1 inside a corner connection, the guide plate 7 is equipped with the water outlet 11 end lower than the other three ends, facilitate water can reach the water outlet 11 smoothly. Automatic telescopic rod device 8 is connected to the weighing device 3, can be adjusted at will height. Through the tight hard filter plate 6 is filtered coal under the action of hydraulic cylinder 4, through the push-off baffle 5 will automatically push out coal. Before the automatic coal pushing, open the openable bin door 2, adjust the automatic telescopic rod device 8 to the same level as the belt. The alarm is equipped in the weighing device 3, the alarm is various, here uses the sound and light alarm, the weighing device 3 is generally connected with the alarm through simple wire, the weighing device 3 has a signal processing unit inside, the unit will receive the electric signal from the weighing sensor, in this circuit, a weight threshold will be set in advance, the threshold corresponds to the maximum coal mining capacity expected in coal production, when reaching the maximum coal mining capacity, a signal will be triggered, usually a high level or low level signal, depending on the circuit design. The signal will be transmitted to the control circuit of the sound and light alarm through the wire connection, so as to realize the control of the alarm (the alarm is prior art and will not be described here).

[0033] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing detailed description of the present application is made with reference to the foregoing embodiments, for the skilled in the art, it can still be modified, or part of the technical features of the equivalent replacement, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included in the scope of the present application.

Claims

1. An integrated device for hydraulic flushing and height adjustment of coal in coal mines, comprising a coal storage bin (1), characterized in that: The top of the coal storage bin (1) is fixedly connected with a coal inlet (10), the right side of the coal storage bin (1) is rotatably connected with a bin door (2), the left side of the coal storage bin (1) is fixedly connected with a hydraulic cylinder (4), the driving end of the hydraulic cylinder (4) is fixedly connected with a pushing partition plate (5), the bottom of the pushing partition plate (5) is slidably connected with a tight rigid filter plate (6), the bottom of the coal storage bin (1) is fixedly connected with a weighing device (3), the bottom of the weighing device (3) is fixedly connected with an automatic telescopic rod device (8), and the bottom of the automatic telescopic rod device (8) is fixedly connected with a stable platform (9).

2. The integrated device for hydraulic flushing and height adjustment and weighing and unloading of coal in coal mines according to claim 1, characterized in that: The inside of the coal storage bin (1) is fixedly connected with a guide plate (7), and a water outlet (11) is formed in one side of the guide plate (7).

3. The integrated device for hydraulic flushing and height adjustment of coal weighing and unloading in coal mines according to claim 1, characterized in that: The outside of the pushing partition plate (5) is slidably connected in the inside of the coal storage bin (1), and the outside of the tight rigid filter plate (6) is fixedly connected in the inside of the coal storage bin (1).

4. The integrated device for hydraulic flushing and height adjustment and weighing and unloading of coal in coal mines according to claim 2, characterized in that: One side of the tight rigid filter plate (6) is fixedly connected with one side of the guide plate (7), and the inside of the weighing device (3) is provided with an alarm.