Anti-deviation PETG (polyethylene terephthalate glycol) film winding machine

By using an automatic adjustment system that combines limit rollers and sensors in a PETG film winding machine, the problems of PETG film deviation and breakage have been solved, achieving a stable and efficient winding process.

CN223592055UActive Publication Date: 2025-11-25SUZHOU BO MINGSHENG NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202521577253.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-28
Publication Date
2025-11-25
Estimated Expiration
2035-07-28

AI Technical Summary

Technical Problem

PETG film is prone to deviation during the winding process, which leads to a decrease in winding efficiency and quality, and the deviation correction device may cause the film to break.

Method used

The PETG film is clamped by a first limiting roller, and the lateral force is generated by adjusting the angle to correct the deviation. Combined with a hydraulic rod and a sensor, the position of the limiting roller is automatically adjusted to ensure the stability and safety of the film.

Benefits of technology

It effectively prevents PETG film from deviating, improves the stability and safety of winding, prevents film damage, and maintains tension balance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of winding machines, and discloses an anti-deviation PETG film winding machine which comprises a conveying box, a roller is installed on the inner side of the conveying box, a PETG film is placed outside the roller, a first clamping sleeve is installed in the middle of the conveying box through a hinge, a limiting sleeve is fixedly connected to the upper portion of the conveying box, and a second clamping sleeve is installed in the middle of the conveying box through a hinge. And a cross rod is movably sleeved with the limiting sleeve, a detection clamping sleeve is fixedly connected to the end of the cross rod, and meanwhile, mounting sleeves are mounted at the two ends of the conveying box and located between the two sets of rollers. The two sets of first limiting rollers are driven by a first clamping sleeve to be connected to the outer portion of a PETG film in a sleeving mode, when a first inductor detects that the PETG film deviates, a hydraulic rod pushes the first clamping sleeve installed on one side to move downwards, namely, the first limiting rollers are in an inclined state, and the first limiting rollers push the middle of the PETG film to incline towards one end; and it is ensured that the first limiting roller conducts deviation rectifying treatment on the PETG film structure, and the convenience of product deviation rectifying is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of winding machine, concretely is PETG film winding machine of preventing deviation. BACKGROUND

[0002] PETG film material is transparent, non-crystalline copolyester, has excellent transparency, chemical corrosion resistance and impact resistance, and in the PETG film collection process, the winding device carries out collection and processing to the film, but in the film winding process, the film exists the phenomenon of deviation, and the film deviation will affect the winding efficiency and winding quality of PETG film.

[0003] In order to avoid the film deviation in the film winding process, deviation rectifying device is installed in the inside of winding device, which effectively rectifies the deviation of the film, and the oblique roller is usually arranged at the lower end of the film, and the lateral pressure is formed during the rotation of the oblique roller, that is, the deviation of the film can be rectified, but when the deviation rectifying roller contacts the film, the pressure of the deviation rectifying roller on the film increases due to the low thickness of the film, thereby causing the film to be damaged, and thus the PETG film winding machine preventing deviation is provided. SUMMARY

[0004] In view of the deficiency of the existing PETG film winding machine preventing deviation, the utility model provides PETG film winding machine preventing deviation, the first limiting roller is clamped outside the PETG film, the position of the PETG film is limited by the first limiting roller, and after the angle of the first limiting roller is adjusted, the first limiting roller drives the PETG film to overturn, forms lateral force, that is, when the PETG film is rectified, and the first limiting roller is clamped outside the PETG film, the stability of the PETG film positioning is improved, and the PETG film is prevented from being damaged, and the problems in the above background technology are solved.

[0005] The utility model provides following technical scheme: Anti -run -off's PETG membrane winding machine, including the conveyer box, the inside installation of conveyer box has the roller, the outside of roller places has PETG membrane, the middle part of conveyer box is installed with first clamp cover through the hinge, the inside swing sleeve of first clamp cover has two groups of first limit roller, two groups of first limit roller are installed in the upper end and the lower end of PETG membrane in proper order, one group of hydraulic rod is installed to the both sides in the inside of conveyer box, the top of hydraulic rod and the lower end of first clamp cover are in contact state, the upper portion fixed connection of conveyer box has the limit sleeve, the inside swing sleeve of limit sleeve has the crosspiece, the fixed connection of crosspiece's end has detection clamp cover, the first response instrument is installed to the inside one side of detection clamp cover, one group of second response instrument is installed to the inside upper and lower end one side of detection clamp cover, the side of detection clamp cover sleeve is in PETG membrane, first response instrument is located in the side of PETG membrane, and the both ends of conveyer box and be located between two groups of rollers are installed with the mounting sleeve, the inside swing sleeve of mounting sleeve has the adjusting plate, the inside swing sleeve of adjusting plate has the threaded rod, the lower end fixed connection of threaded rod has second clamp cover.

[0006] Preferably, the inside swing sleeve of second clamp cover has two groups of second limit roller, and the second clamp cover is installed between the two groups of rollers.

[0007] Preferably, the inside screw of adjusting plate both ends is installed with lead screw, and the side of conveyer box is installed with lead screw.

[0008] Preferably, the first response instrument and second response instrument are circumscribed with control unit, and control unit controls the start of hydraulic rod and lead screw in proper order.

[0009] Compared with the prior art, the utility model has the following beneficial effects:

[0010] 1. The anti -run -off's PETG membrane winding machine, through first clamp cover drive two groups of first limit roller sleeve in the outside of PETG membrane, when first response instrument detects that PETG membrane runs off, hydraulic rod pushes the first clamp cover of one side installation and moves down, namely first limit roller is in the state of inclination, and first limit roller pushes the middle part of PETG membrane and inclines to one end, ensures that first limit roller carries out the deviation treatment to PETG membrane structure, improves the convenience of product deviation.

[0011] 2. This anti-deviation PETG film winding machine includes two sets of first and second limiting rollers. The first and second limiting rollers extend to the upper and lower ends of the PETG film on both sides. That is, the first and second limiting rollers press and limit the position of the PETG film, preventing wrinkles from occurring during the overall transmission of the PETG film and thus avoiding damage to the PETG film structure. In other words, it improves the safety of PETG film winding. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the main structure of the present utility model;

[0013] Figure 2 This is a schematic cross-sectional view of the main body of this utility model;

[0014] Figure 3 This is a cross-sectional structural diagram of the tension balancing device of this utility model;

[0015] Figure 4 This is a schematic diagram of the side cross-sectional structure of the main body of this utility model;

[0016] Figure 5 This is a partially enlarged structural schematic diagram of the sensing device of this utility model.

[0017] In the diagram: 1. Conveyor box; 2. Roller; 3. PETG film; 4. Hinge; 5. First jacket; 6. First limiting roller; 7. Hydraulic rod; 8. Limiting sleeve; 9. Crossbar; 10. Detection jacket; 11. First sensor; 12. Second sensor; 13. Mounting sleeve; 14. Adjusting plate; 15. Lead screw; 16. Threaded rod; 17. Second jacket; 18. Second limiting roller; 19. Spring. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5A PETG film rewinding machine for preventing deviation includes a conveyor box 1. Rollers 2 are installed inside the conveyor box 1, and PETG film 3 is placed outside the rollers 2. A first clamping sleeve 5 is installed in the middle of the conveyor box 1 via a hinge 4. The first clamping sleeve 5 drives a first limiting roller 6 to limit the position of the PETG film 3. When the first limiting roller 6 deviates, it moves the PETG film 3 to one side, ensuring sufficient correction of the PETG film 3. Two sets of first limiting rollers 6 are movably sleeved inside the first clamping sleeve 5. The two sets of first limiting rollers 6 are sequentially installed at the upper and lower ends of the PETG film 3. The first limiting roller 6, with the PETG film 3 confined between two sets of first limiting rollers 6, clamps both ends of the PETG film 3 when the angle of the first limiting roller 6 shifts, preventing wrinkles from forming inside the first limiting roller 6. A set of hydraulic rods 7 is installed on each side inside the conveyor box 1, with the top of the hydraulic rods 7 in contact with the lower end of the first clamp 5. When the detection device detects a shift in the position of the PETG film 3, it controls the hydraulic rod 7 at the shifted end to move upward, while the other set of hydraulic rods 7 moves downward, causing one end of the first limiting roller 6 to tilt upward, ensuring lateral pressure on the PETG film 3. The force, i.e., the misaligned PETG membrane 3, can be corrected, and this correction method will not cause wear to the PETG membrane 3, ensuring the safety of the PETG membrane 3 during correction. A limit sleeve 8 is fixedly connected to the upper part of the conveyor box 1. A crossbar 9 is movably sleeved inside the limit sleeve 8. A detection clamp 10 is fixedly connected to the end of the crossbar 9. The detection clamp 10 is located on the side of the PETG membrane 3. A first sensor 11 and a second sensor 12 are installed inside the detection clamp 10. When the PETG membrane 3 deviates, the first sensor 11 and the second sensor 12 can receive corresponding signals. The first sensor 11 is installed on one side inside the detection clamp 10. A set of second sensors 12 are installed on one side of the upper and lower ends inside the 0. The detection sleeve 10 is sleeved on the side of the PETG film 3. The first sensor 11 is located on the side of the PETG film 3. By installing a crossbar 9 inside the limiting sleeve 8, the position of the detection sleeve 10 is adjusted. The detection sleeve 10 drives the mounting sleeve 13 and the second sensor 12 to move to the outside of the PETG film 3. When the PETG film 3 deviates, the deviated PETG film 3 contacts the first sensor 11. After the first sensor 11 contacts the PETG film 3, a detection signal is generated. The signal drives the hydraulic rod 7 to start. The first sensor 11 installed on the left side drives the left hydraulic rod 7 to move upward.The first sensor 11, triggered on the right, controls the right hydraulic rod 7 to move upward, while the corresponding left hydraulic rod 7 moves downward. This allows the device to automatically correct deviations. Simultaneously, when the tension of the PETG film 3 deviates, the PETG film 3 sinks downward, causing it to collapse. This triggers the start of the lead screw 15, which drives the second clamping sleeve 17 to move up and down, ensuring the PETG film 3 maintains a balanced tension during winding. At both ends of the conveyor box 1, between the two sets of rollers 2, are mounting sleeves 13. An adjusting plate 14 is movably fitted inside the mounting sleeve 13, and a threaded rod 16 is movably fitted inside the adjusting plate 14. The lower end of the threaded rod 16 is fixedly connected to the second clamping sleeve 17. When the second clamping sleeve 17 moves downward, it drives the second limiting roller 18 to push the PETG film 3 downward, ensuring the PETG film 3 maintains a balanced tension.

[0020] Please see Figure 3 The inner side of the second jacket 17 is movably sleeved with two sets of second limiting rollers 18. The second jacket 17 is installed between the two sets of rollers 2. The outer side of the threaded rod 16 is sleeved with a spring 19. The second limiting rollers 18 are installed on the inner side of the second jacket 17. The second limiting rollers 18 clamp the PETG film 3 installed between the two sets of rollers 2. At the same time, the outer side of the threaded rod 16 is equipped with a spring 19. The spring 19 applies elastic potential energy to the second jacket 17, that is, controls the second limiting rollers 18 to maintain a tight and balanced state when pressing the PETG film 3.

[0021] Please see Figure 3 The internal threads at both ends of the adjusting plate 14 are fitted with lead screws 15, which are installed on the side of the conveyor box 1. By activating the lead screws 15, the height of the adjusting plate 14 is adjusted. That is, the height of the second limit roller 18 is adjusted according to the different tightness of the PETG film 3, so as to ensure that the PETG film 3 maintains a tightness balance during the transmission process.

[0022] Please see Figure 1 The first sensor 11 and the second sensor 12 are connected to a control unit, which sequentially controls the start of the hydraulic rod 7 and the lead screw 15. Since the first sensor 11 and the second sensor 12 are connected to the control unit, when the PETG film 3 comes into contact with the first sensor 11 and the second sensor 12, the sensor can be triggered. The control unit controls the start of the hydraulic rod 7 and the lead screw 15. The hydraulic rod 7 corrects the deviation of the PETG film 3, and the lead screw 15 controls the tension balancing device to start, so as to ensure that the PETG film 3 maintains a tension balance when it is wound up.

[0023] Working principle: In use, the PETG film 3 is placed on top of the roller 2. The roller 2 pulls and moves the PETG film 3. A take-up roller is located at the other end of the conveyor box 1, which winds the PETG film 3. During the winding process, if the PETG film 3 becomes loose, the PETG film 3 installed between the two sets of rollers 2 collapses downwards. The collapsed PETG film 3 comes into contact with the second sensor 12, simultaneously activating the control screw 15. The screw 15 drives the adjusting plate 14 downwards, and the adjusting plate 14... Plate 14 drives the second limiting roller 18 to press downwards, that is, the second limiting roller 18 drives the PETG film 3 to press down. After the PETG film 3 is pressed down, it maintains a state of tension balance. When the PETG film 3 deviates, the deviated PETG film 3 contacts the corresponding first sensor 11. At the same time, the first sensor 11 uses the control unit to drive the hydraulic rod 7 on the corresponding side to start. The hydraulic rod 7 drives the first clamp 5 to move downwards. That is, the first limiting roller 6 drives one side of the PETG film 3 to deviate. The deviated PETG film 3 can be automatically corrected.

[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A PETG film rewinder for preventing deviation, comprising a conveyor box (1), wherein rollers (2) are installed on the inner side of the conveyor box (1), and PETG film (3) is placed on the outside of the rollers (2), characterized in that: The middle part of the conveyor box (1) is fitted with a first sleeve (5) via a hinge (4). Two sets of first limiting rollers (6) are movably sleeved on the inner side of the first sleeve (5). The two sets of first limiting rollers (6) are sequentially installed on the upper and lower ends of the PETG film (3). A set of hydraulic rods (7) are respectively installed on both sides inside the conveyor box (1). The top end of the hydraulic rod (7) is in contact with the lower end of the first sleeve (5). A limiting sleeve (8) is fixedly connected to the upper part of the conveyor box (1). A crossbar (9) is movably sleeved inside the limiting sleeve (8). A detection sleeve (10) is fixedly connected to the end of the crossbar (9). A first sensor (11) is installed on one side inside the jacket (10). A set of second sensors (12) is installed on one side of the upper and lower ends inside the detection jacket (10). The detection jacket (10) is sleeved on the side of the PETG film (3). The first sensor (11) is located on the side of the PETG film (3). At the same time, an installation sleeve (13) is installed at both ends of the conveyor box (1) and between the two sets of rollers (2). An adjustment plate (14) is movably sleeved on the inner side of the installation sleeve (13). A threaded rod (16) is movably sleeved inside the adjustment plate (14). The lower end of the threaded rod (16) is fixedly connected to the second jacket (17).

2. The PETG film winding machine for preventing deviation according to claim 1, characterized in that: The inner side of the second jacket (17) is movably sleeved with two sets of second limiting rollers (18), the second jacket (17) is installed between the two sets of rollers (2), and the outer side of the threaded rod (16) is sleeved with a spring (19).

3. The PETG film winding machine for preventing deviation according to claim 1, characterized in that: The adjustment plate (14) has internal threads at both ends for screws (15), which are installed on the side of the conveyor box (1).

4. The anti-deviation PETG film rewinder according to claim 1, characterized in that: The first sensor (11) and the second sensor (12) are connected to a control unit, and the control unit controls the start of the hydraulic rod (7) and the lead screw (15) in sequence.