Customized mounting rack for monitoring and controlling fully-mechanized mining equipment train

Abstract

The utility model relates to the technical field of monitoring installation of fully-mechanized coal mining equipment trains, and discloses a customized monitoring installation frame for the fully-mechanized coal mining equipment trains, which is characterized in that an installation area is divided into a front area and a back area by an installation vertical plate, heavy or large vertical equipment is installed on the front side, and light equipment is installed on the back side; the distribution neatness of the equipment can be effectively improved through partition installation, the equipment can be installed in a suspended and wall-mounted mode through cooperation of the installation rail base and the connecting sliding block, the three-dimensional installation space can be achieved, an installation through groove is formed in the middle of the installation rail base, and the connecting sliding block can freely slide along the installation through groove after installation; equipment distribution can be conveniently and flexibly adjusted according to layout requirements while the installation requirements of different equipment are met, the installation flexibility of the equipment is greatly improved, a limiting pressing block is arranged on the front portion of a connecting sliding block, stable installation and limiting can be conducted on the installed equipment through clamping and limiting of a notch, and the installation efficiency is improved. And the mounting stability of the equipment can be effectively improved by matching with the magnetic support block.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of fully mechanized equipment train monitoring and monitoring installation, in particular to the fully mechanized equipment train monitoring and monitoring customized mounting rack. BACKGROUND

[0002] With the continuous progress of coal mining technology, as the core area of modern coal mine production, the automation and intelligent level of fully mechanized working face directly affects the production efficiency and safety performance of mine, in the modern coal mine fully mechanized operation, in order to ensure production efficiency and safety, real-time monitoring and monitoring of equipment train (including coal mining machine, scraper conveyor, hydraulic support etc.) are very important.

[0003] Due to the large number of equipment, the installation needs the help of customized mounting rack to support and install the equipment, in the structure, the existing mounting rack is mostly simple frame support structure, due to the lack of partition equipment installation distribution disorder, it is not conducive to the operation and maintenance in later period, and the equipment and mounting rack mostly adopt fixed point hole type installation mode, not only the installation limit is higher and the equipment is fixed after installation, when adding or adjusting the equipment layout, the operation is very inconvenient, therefore, the fully mechanized equipment train monitoring and monitoring customized mounting rack is proposed. UTILITY MODEL CONTENT

[0004] The utility model aims at providing fully mechanized equipment train monitoring and monitoring customized mounting rack to solve the problem that due to the large number of equipment, the installation needs the help of customized mounting rack to support and install the equipment, in the structure, the existing mounting rack is mostly simple frame support structure, due to the lack of partition equipment installation distribution disorder, it is not conducive to the operation and maintenance in later period, and the equipment and mounting rack mostly adopt fixed point hole type installation mode, not only the installation limit is higher and the equipment is fixed after installation, when adding or adjusting the equipment layout, the operation is very inconvenient.

[0005] In order to realize the above-mentioned purpose, the utility model provides the following technical scheme: fully mechanized equipment train monitoring and monitoring customized mounting rack, including frame mechanism and installation mechanism, the frame mechanism is used for the installation support protection of equipment, the frame mechanism includes support base, support column and protection top frame, the protection top frame is supported and installed on the upper portion of support base through support column;

[0006] The installation mechanism is used for the connection installation of equipment, the installation mechanism includes installation vertical plate, installation rail seat, connecting sliding block and magnetic attraction support block, the installation vertical plate is installed in the upper portion of support base in the form of vertical division, the installation rail seat is installed on both sides of installation vertical plate, the middle portion of installation rail seat is provided with installation through slot in the transverse direction, the connecting sliding block is movably installed on the inner side of installation through slot;

[0007] The front part of the connecting sliding block is fixed with a connecting bolt column, the upper part of the connecting bolt column is provided with a limiting pressing block and a fastening nut, after installation, the limiting pressing block is tightly attached to the front side of the installation rail seat under the pushing of the fastening nut, the abutting side of the limiting pressing block and the installation rail seat is respectively provided with a limiting protrusion and a limiting recess, after installation, the magnetic attraction supporting block assists in supporting the rear overhanging side of the equipment.

[0008] As preferred, the support column is provided with an even number, the bottom end of the support column is fixedly installed with the side of the support base through bolts, and the top end of the support column is fixedly installed with the side of the protective top frame through bolts.

[0009] As preferred, the middle part of the protective top frame is uniformly fixedly installed with a reinforcing cross column in an equidistant manner, the installation vertical plate is fixedly installed on the top middle part of the support base, and the upper part of the reinforcing cross column is provided with a reinforcing connecting sleeve.

[0010] As preferred, the installation rail seat is fixedly installed on the side of the installation vertical plate, the installation through groove is matched with the connecting sliding block, the connecting sliding block is slidingly fitted and installed on the inner side of the installation through groove, the end of the connecting bolt column protrudes from the front opening of the installation through groove, the limiting pressing block is movably sleeved on the upper part of the fastening nut, the fastening nut is located on the front side of the limiting pressing block and is threadedly installed with the connecting bolt column, and a supporting ring pad is arranged between the limiting pressing block and the fastening nut.

[0011] As preferred, the limiting recess is uniformly and equidistantly arranged on the front side of the installation rail seat, the limiting protrusion is uniformly and equidistantly arranged on the rear side of the limiting pressing block, and the limiting protrusion is embeddedly connected with the limiting recess in a position-locked manner after fastening installation.

[0012] As preferred, the rear part of the magnetic attraction supporting block is fixedly embeddedly installed with a strong magnetic attraction block, and the magnetic attraction supporting block is fixedly and adsorptively installed on the side of the installation vertical plate through the strong magnetic attraction block.

[0013] As preferred, the front part of the magnetic attraction supporting block is provided with a movable support, the rear part of the movable support is fixedly provided with a mounting guide column at four corners, the mounting guide column is movably inserted and connected on the inner side of the insertion hole arranged on the front part of the magnetic attraction supporting block, a spring is fixedly installed in the recess hole of the middle part of the front side of the magnetic attraction supporting block, the front part of the spring is abuttingly installed with the rear part of the movable support, and a soft supporting pad is fixedly installed on the front part of the movable support.

[0014] Compared with the prior art, the above technical scheme has the following technical effects:

[0015] 1. The installation frame adopts a vertical plate partition type installation mode, the installation area is divided into front and back areas by the installation vertical plate, the front area is used for installing heavy or large vertical equipment, and the back area is used for installing light or flat equipment, the partition installation can effectively improve the distribution neatness of the equipment, and is beneficial to the operation and maintenance work in the later period.

[0016] 2. The installation rail seat is arranged on the side surface of the installation vertical plate, the equipment can be suspended and wall-mounted by cooperation of the installation rail seat and the connecting sliding block, the three-dimensional installation space can be realized, the space utilization rate of the equipment train is increased, the installation through slot is arranged in the middle of the installation rail seat, both sides of the installation through slot are designed in an open mode, the connecting sliding block can be embedded and installed through slot embedding, the connecting sliding block can freely slide along the installation through slot after installation, the installation position and the installation spacing can be flexibly adjusted, the equipment distribution can be conveniently and flexibly adjusted according to the layout requirement while meeting different equipment installation requirements, and the installation flexibility of the equipment is greatly improved.

[0017] 3. The limiting pressing block is arranged at the front portion of the connecting sliding block, the limiting convex block at the rear portion of the limiting pressing block is embedded and clamped with the limiting recess at the upper portion of the installation rail seat through screwing and fastening of the fastening nut, the installed equipment can be stably installed and limited through slot clamping and limiting, and the installation stability of the equipment can be effectively improved through the auxiliary support of the magnetic attraction supporting block at the rear portion of the equipment in cooperation with the magnetic attraction type installation. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a whole front three-dimensional structure schematic view of the utility model;

[0019] Figure 2 It is a whole back three-dimensional structure schematic view of the utility model;

[0020] Figure 3 It is a Figure 2 A region structure schematic view of the utility model;

[0021] Figure 4 It is a connecting sliding block installation structure schematic view of the utility model;

[0022] Figure 5 It is a front side installation structure schematic view of the magnetic attraction supporting block of the utility model;

[0023] Figure 6 It is a rear side installation structure schematic view of the magnetic attraction supporting block of the utility model.

[0024] Explanation of reference signs: 1, support base; 2, support column; 3, protective top frame; 4, reinforcing cross column; 5, mounting vertical plate; 6, mounting rail seat; 7, connecting sliding block; 8, magnetic attraction support block; 9, reinforcing connecting sleeve; 10, mounting through slot; 11, connecting bolt column; 12, limiting pressing block; 13, fastening nut; 14, limiting groove; 15, strong magnetic attraction block; 16, movable support; 17, mounting guide column; 18, spring; 19, soft supporting pad. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0026] EMBODIMENT

[0027] Please refer to Figures 1-6 The utility model provides a technical scheme: fully mechanized coal mining equipment train monitoring and monitoring customized mounting rack, including frame mechanism and installation mechanism, frame mechanism installs in the inside of train for the installation support protection of equipment, frame mechanism includes support base 1, support column 2 and protective top frame 3, support base 1, support column 2 and protective top frame 3 are all steel, specifically can be 50 angle steel, support column 2 is the bearing support structure, as shown in the accompanying Figure 1 Figure, support column 2 is provided with four, the bottom end of support column 2 is fixedly installed with the side of support base 1 through bolt, the top end of support column 2 is fixedly installed with the side of protective top frame 3 through bolt, protective top frame 3 is supported and installed on the upper portion of support base 1 through support column 2, can provide support protection for the upper portion of equipment, in order to further improve the support protection of protective top frame 3, reinforcing cross column 4 is uniformly fixedly installed in the middle portion of protective top frame 3 in equidistant shape.

[0028] Installation mechanism is installed in the inside of frame mechanism for the connection installation of equipment, and installation mechanism includes mounting vertical plate 5, mounting rail seat 6, connecting sliding block 7 and magnetic attraction support block 8, mounting vertical plate 5 is steel plate seat, as shown in the accompanying Figure 1 Figure, mounting vertical plate 5 is fixedly installed in the upper portion of support base 1 in vertical shape, is used for the installation support of equipment, and the installation area is divided into positive and negative two regions by using mounting vertical plate 5, the vertical equipment of heavy or large body is installed on the front side, the light or flat equipment is installed on the rear side, the distribution neatness of equipment can be effectively improved by partition installation, is beneficial to the operation and maintenance work of later period, in order to improve the structural stability of mounting vertical plate 5, as shown in the accompanying Figure 2As shown, the upper part of the reinforcing cross column 4 is provided with a reinforcing connecting sleeve 9, and the top of the mounting vertical plate 5 is fixedly installed with the reinforcing cross column 4 through the reinforcing connecting sleeve 9 and cooperating bolts.

[0029] The mounting rail seat 6 is a wall-mounted installation support structure of the equipment, as shown in the accompanying Figure 2 As shown, the mounting rail seat 6 is installed on both sides of the mounting vertical plate 5, specifically, the mounting rail seat 6 is fixedly installed on the side surface of the mounting vertical plate 5, in order to realize the connection and installation of the equipment, as shown in the accompanying Figure 3 As shown, the mounting rail seat 6 is provided with a mounting through slot 10 transversely penetrating in the middle part, the mounting through slot 10 is matched with the connecting sliding block 7, the connecting sliding block 7 is slidingly fitted and installed on the inner side of the mounting through slot 10, and the equipment can be suspended and wall-mounted by cooperating the mounting rail seat 6 and the connecting sliding block 7, which can realize the stereoscopic installation of the installation space, increase the space utilization rate of the equipment train, and the mounting through slot 10 is provided in the middle part of the mounting rail seat 6, both sides of the mounting through slot 10 are designed in an open type, the connecting sliding block 7 can be fitted and installed through the slot fitting, the connecting sliding block 7 can freely slide along the mounting through slot 10 after installation, and the installation position and installation spacing can be flexibly adjusted, which can not only meet the installation requirements of different equipment, but also conveniently and flexibly adjust the equipment distribution according to the layout needs, greatly improving the installation flexibility of the equipment.

[0030] In order to fasten and install the equipment, the connecting bolt column 11 is fixedly arranged at the front part of the connecting sliding block 7, the end part of the connecting bolt column 11 protrudes from the front opening of the mounting through slot 10, the upper part of the connecting bolt column 11 is provided with a limiting pressing block 12 and a fastening nut 13, as shown in the accompanying Figure 4 As shown, the limiting pressing block 12 is movably sleeved on the upper part of the fastening nut 13, the fastening nut 13 is located on the front side of the limiting pressing block 12 and is threadedly installed with the connecting bolt column 11, in order to facilitate the pressing installation, a supporting ring pad is arranged between the limiting pressing block 12 and the fastening nut 13, and after installation, the limiting pressing block 12 is tightly installed on the front side of the mounting rail seat 6 under the pushing of the fastening nut 13, in order to realize the installation limiting, the limiting convex blocks and limiting recesses 14 are respectively arranged on the abutting side of the limiting pressing block 12 and the mounting rail seat 6, the limiting recesses 14 are evenly arranged on the front side of the mounting rail seat 6 in an equidistant manner, the limiting convex blocks are evenly fixedly arranged on the rear side of the limiting pressing block 12 in an equidistant manner, and after fastening installation, the limiting convex blocks on the rear part of the limiting pressing block 12 are embedded and connected with the limiting recesses 14 on the upper part of the mounting rail seat 6, and through the slot fitting limiting, the installed equipment can be stably installed and limited.

[0031] The magnetic attraction supporting block 8 is used for auxiliary support of the rear suspended side of the equipment, as shown in the accompanying Figure 6As shown, a strong magnetic block 15 is fixedly fitted and installed at the rear of the magnetic support block 8. The strong magnetic block 15 is a powerful neodymium magnet. The magnetic support block 8 is fixedly attached to the side of the mounting plate 5 by the strong magnetic block 15, thereby limiting the installation of the magnetic support block 8. In order to support the installation of the equipment, a movable support 16 is provided at the front of the magnetic support block 8. In order to guide the installation of the movable support 16, installation guide posts 17 are fixed at the four rear corners of the movable support 16. The installation guide posts 17 are movably inserted into the inner side of the insertion hole provided at the front of the magnetic support block 8, so that the movable support 16 can be adjusted laterally. In order to provide elastic support force, as shown in the attached figure... Figure 5 As shown, a spring 18 is fixedly installed in the recessed hole in the middle of the front side of the magnetic support block 8. The front part of the spring 18 abuts against the rear part of the movable support 16, which allows the movable support 16 to stably contact and support the rear of the equipment. In order to improve the support stability of the equipment, a soft support pad 19 is fixedly installed in front of the movable support 16. After installation, the magnetic support block 8 is installed on the rear suspended side of the equipment with the auxiliary support of the movable support 16, which can provide stable auxiliary support for the rear suspended part of the equipment and effectively improve the installation stability of the equipment.

[0032] Working principle or structural principle: During installation, the wall-mounted equipment is first connected and installed. Multiple sets of connecting sliders 7 are sequentially fitted into the inner side of the mounting groove 10 from the end side. Then, based on the equipment installation distribution and the distribution of mounting holes on the upper part of the equipment, the position of the connecting sliders 7 is adjusted by sliding. After completion, the limiting pressure block 12 and the support ring gasket are connected and installed on the upper part of the connecting bolt 11 of the connecting sliders 7. Then, the equipment is installed on the upper part of the connecting bolt 11 through the holes. Next, the fastening nut 13 is installed on the upper part of the connecting bolt 11. The installation position of the equipment is adjusted by sliding in the unfastened state. Finally, the magnetic support block 8 is installed on the mounting plate by magnetic attraction. On the side of 5, the movable support 16 at the front of the magnetic support block 8 provides auxiliary support for the suspended rear part of the equipment. Then, the limiting pressure block 12 is pressed against the mounting rail seat 6 so that the limiting protrusion and the limiting groove 14 are aligned and engaged. Then, the installation and fastening of the equipment is completed by tightening the fastening nut 13. The suspension installation of the equipment on both sides is completed in sequence. Then, the vertical equipment support is placed on the upper part of the support base 1 to complete the installation of the equipment. When it is necessary to adjust the equipment layout or add new equipment, simply loosen the fastening nut 13 at the equipment to be adjusted, and then adjust the position of the equipment by sliding. After completion, the fastening and limiting installation of the equipment is completed again to complete the layout adjustment of the equipment.

[0033] In summary, the installation rack adopts a vertical plate partition type installation method, which divides the installation area into front and back areas by the installation vertical plate 5. The front area is used to install heavy or large vertical equipment, and the back area is used to install light or flat equipment. The partitioned installation can effectively improve the distribution neatness of the equipment, which is beneficial to the operation and maintenance work in the later stage. The installation rail seat 6 is arranged on the side of the installation vertical plate 5. The equipment can be suspended and wall-mounted by the cooperation of the installation rail seat 6 and the connecting sliding block 7, which can realize the three-dimensional installation space, increase the utilization rate of the equipment train space, and set the installation through slot 10 in the middle of the installation rail seat 6. The two sides of the installation through slot 10 are designed in an open type. The connecting sliding block 7 can be embedded and installed through the slot. After installation, the connecting sliding block 7 can freely slide along the installation through slot 10. The installation position and installation spacing can be flexibly adjusted, which can meet the installation requirements of different equipment and conveniently and flexibly adjust the equipment distribution according to the layout needs, greatly improving the installation flexibility of the equipment. The limiting block 12 is arranged in front of the connecting sliding block 7. After installation, the limiting convex block at the rear of the limiting block 12 can be embedded and clamped with the limiting groove 14 at the upper part of the installation rail seat 6 through the tightening of the fastening nut 13. The installed equipment can be stably installed and limited through the slot clamping and limiting. The magnetic attraction support 8 for magnetic attraction installation can effectively improve the installation stability of the equipment by assisting the support of the rear of the equipment.

Claims

1. A customized mounting frame for monitoring and surveillance of fully mechanized mining equipment trains, comprising a frame mechanism and a mounting mechanism, characterized in that: The frame mechanism is used for the installation support and protection of the equipment. The frame mechanism includes a support base (1), a support column (2) and a protective top frame (3). The protective top frame (3) is supported and installed on the upper part of the support base (1) by the support column (2). The installation mechanism is used for connecting and installing the equipment. The installation mechanism includes an installation plate (5), an installation rail (6), a connecting slider (7), and a magnetic support block (8). The installation plate (5) is vertically installed on the upper part of the support base (1). The installation rail (6) is installed on both sides of the installation plate (5). The middle part of the installation rail (6) is provided with a horizontal through groove (10). The connecting slider (7) is movably installed on the inner side of the installation through groove (10). The front of the connecting slider (7) is fixed with a connecting bolt (11). The upper part of the connecting bolt (11) is provided with a limiting pressure block (12) and a fastening nut (13). After installation, the limiting pressure block (12) is pressed against the front side of the mounting rail (6) by the fastening nut (13). The side of the limiting pressure block (12) that is in contact with the mounting rail (6) is provided with a limiting protrusion and a limiting groove (14). After installation, the magnetic support block (8) is installed on the rear suspended side of the equipment for auxiliary support.

2. The customized mounting frame for train monitoring and control of fully mechanized mining equipment according to claim 1, characterized in that: The support column (2) is provided in an even number. The bottom end of the support column (2) is fixedly installed to the side of the support base (1) by bolts, and the top end of the support column (2) is fixedly installed to the side of the protective top frame (3) by bolts.

3. The customized mounting bracket for train monitoring and surveillance of fully mechanized mining equipment according to claim 1, characterized in that: The protective top frame (3) has reinforcing horizontal columns (4) evenly fixed in the middle at equal intervals. The mounting plate (5) is horizontally fixed in the middle of the top side of the support base (1). The upper part of the reinforcing horizontal column (4) is provided with a reinforcing sleeve (9). The top of the mounting plate (5) is fixed to the reinforcing horizontal column (4) by the reinforcing sleeve (9) and bolts.

4. The customized mounting bracket for train monitoring and surveillance of fully mechanized mining equipment according to claim 3, characterized in that: The mounting rail base (6) is horizontally fixedly installed on the side of the mounting plate (5). The mounting through groove (10) is adapted to the connecting slider (7). The connecting slider (7) is slidably fitted into the inner side of the mounting through groove (10). The end of the connecting bolt (11) protrudes from the front opening of the mounting through groove (10). The limiting pressure block (12) is movably fitted onto the upper part of the fastening nut (13). The fastening nut (13) is located on the front side of the limiting pressure block (12) and threadedly installed with the connecting bolt (11). A support ring is provided between the limiting pressure block (12) and the fastening nut (13).

5. The customized mounting bracket for train monitoring and control of fully mechanized mining equipment according to claim 4, characterized in that: The limiting groove (14) is evenly and equidistantly opened on the front side of the mounting rail (6), and the limiting protrusion is evenly and equidistantly fixed on the rear side of the limiting pressure block (12). After fastening, the limiting protrusion and the limiting groove (14) are aligned and fitted together.

6. The customized mounting bracket for train monitoring and control of fully mechanized mining equipment according to claim 1, characterized in that: A strong magnetic block (15) is fixedly fitted and installed at the rear of the magnetic support block (8), and the magnetic support block (8) is fixedly attached to the side of the mounting plate (5) by the strong magnetic block (15).

7. The customized mounting bracket for train monitoring and control of fully mechanized mining equipment according to claim 6, characterized in that: The front of the magnetic support block (8) is provided with a movable support (16), and the four rear corners of the movable support (16) are fixed with mounting guide posts (17). The mounting guide posts (17) are movably inserted into the inner side of the insertion hole provided at the front of the magnetic support block (8). A spring (18) is fixedly installed in the concave hole in the middle of the front side of the magnetic support block (8). The front of the spring (18) abuts against the rear of the movable support (16). A soft support pad (19) is fixedly installed at the front of the movable support (16).

Images