W-shaped stainless steel mesh forming press

Abstract

The utility model belongs to the technical field of metal net processing, and discloses a W-shaped stainless steel net forming press which comprises a machine frame, and a feeding frame used for placing a raw material net is arranged on the machine frame. The driving assembly comprises a first driving roller and a second driving roller which are correspondingly arranged up and down, the first driving roller and the second driving roller are arranged in a transmission mode, and the upper end face and the lower end face of the raw material net are in contact transmission with the first driving roller and the second driving roller respectively. The profiling assembly comprises a first profiling roller and a second profiling roller which are correspondingly arranged up and down, the first profiling roller and the second profiling roller are arranged in a tooth shape and are in meshing transmission, and a raw material net output by the first driving roller and the second driving roller is fed between the first profiling roller and the second profiling roller for profiling molding. The automatic profiling device is simple in structure, convenient to operate, capable of achieving full-automatic profiling of the W-shaped stainless steel mesh, high in production efficiency, stable in product quality, low in production cost and convenient to popularize and use on a large scale.

Description

TECHNICAL FIELD

[0001] The utility model belongs to metal net processing technical field especially relates to a W type stainless steel net press -type machine. BACKGROUND

[0002] In the metal processing industry, stainless steel mesh is widely used in construction, mine support, protective net and many other fields due to its excellent corrosion resistance and strength; and W type stainless steel mesh has significant advantages in building support, mine roadway support and other aspects due to its unique shape and enhanced structural strength.

[0003] The traditional W type stainless steel mesh production method is mainly through manual bending or simple mechanical pressing, and this method has low production efficiency, unstable product quality and is difficult to realize large-scale production. In order to overcome these defects, some press-type machines with high automation degree appear in the market, but these devices often have problems such as complex structure, high cost and inconvenient operation.

[0004] Therefore, the present application designs a W type stainless steel net press-type machine to solve the above technical problems. INVENTION CONTENTS

[0005] To solve the above technical problems, the utility model provides a W type stainless steel net press-type machine.

[0006] To achieve the above purpose, the utility model provides a W type stainless steel net press-type machine, which comprises:

[0007] The frame is fixed on the workshop ground, and a feeding frame for placing raw material net is arranged on the frame.

[0008] The driving assembly comprises two first driving rollers and second driving rollers arranged correspondingly above and below, the first driving roller and the second driving roller are drivingly arranged, and the upper and lower end surfaces of the raw material net are in contact with the first driving roller and the second driving roller for transmission.

[0009] The press-type assembly comprises two first press-type rollers and second press-type rollers arranged correspondingly above and below, the first press-type roller and the second press-type roller are arranged in a tooth shape and are in meshing transmission, and the raw material net output by the first driving roller and the second driving roller is sent between the first press-type roller and the second press-type roller for press molding.

[0010] Preferably, one end of the first driving roller is drivingly connected with a first driving gear, the second driving roller is provided with a second driving gear arranged with the first driving gear, and the first driving gear and the second driving gear are in meshing transmission.

[0011] Preferably, two symmetrical driving frames are arranged on the rack, driving lifting grooves are arranged longitudinally on the driving frames, driving lifting blocks are slidably connected in the driving lifting grooves, and the first driving roller is rotatably connected between the two driving lifting blocks.

[0012] Preferably, a first driving ring is arranged on the first driving roller, a second driving ring corresponding to the first driving ring is arranged on the second driving roller, and the first driving ring and the second driving ring are respectively in contact with the upper and lower end surfaces of the raw material net for transmission.

[0013] Preferably, two symmetrical pressing frames are arranged on the rack, pressing lifting grooves are arranged longitudinally on the pressing frames, pressing lifting blocks are slidably connected in the pressing lifting grooves, and the first pressing roller is rotatably connected between the two pressing lifting blocks.

[0014] Preferably, two upper and lower corresponding first flattening rollers and second flattening rollers are rotatably connected on the rack, the first flattening roller and the second flattening roller are arranged between the first driving roller and the first pressing roller, and the first driving roller and the second driving roller send the raw material net into the first flattening roller and the second flattening roller.

[0015] Preferably, a first guide roller is rotatably connected on the rack, two horizontally rotatable second guide rollers are arranged below the first guide roller, the first guide roller is located above the gap between the two second guide blocks, and the raw material net passes between the first guide roller and the second guide roller.

[0016] Preferably, two symmetrical guide frames are arranged on the rack, guide lifting grooves are arranged longitudinally on the guide frames, guide lifting blocks are slidably connected in the guide lifting grooves, and the first guide roller is rotatably connected between the two guide lifting blocks.

[0017] Compared with the prior art, the W-shaped stainless steel net press forming machine has the advantages and technical effects that: the W-shaped stainless steel net press forming machine is mainly used for W-shaped stainless steel net press forming; in use, the raw material net to be pressed is placed on the feeding frame, and then the end portion thereof sequentially passes through the driving assembly and the press forming assembly; the driving assembly serves as the advancing power of the raw material net, and sends the raw material net into the press forming assembly for pressing, so that the raw material net is pressed into the required specification shape; the driving assembly is composed of the first driving roller and the second driving roller which are correspondingly arranged and transmissionally connected; the first driving roller and the second driving roller rotate towards each other; the raw material net passing between the first driving roller and the second driving roller is driven to advance towards the press forming assembly, so that the uninterrupted advancement of the raw material net is realized; the press forming assembly comprises the first press forming roller and the second press forming roller which are correspondingly arranged; the raw material net sent by the first driving roller and the second driving roller is arranged between the first press forming roller and the second press forming roller; the press teeth arranged on the first press forming roller and the second press forming roller are automatically extruded, so that the required W-shaped stainless steel net is obtained and input into the next process, the full-automatic press forming of the W-shaped stainless steel net is realized, the production efficiency is high, the quality of the obtained W-shaped stainless steel net is stable, and large-scale production is facilitated.

[0018] The W-shaped stainless steel net press forming machine has the advantages of simple structure, convenient operation, full-automatic press forming of the W-shaped stainless steel net, high production efficiency, stable product quality, low production cost and convenient large-scale popularization and use. BRIEF DESCRIPTION OF DRAWINGS

[0019] The accompanying drawings, which form a part of this application, are included to provide a further understanding of the application and are incorporated in and constitute a part of this application. The embodiments illustrated in the drawings are provided to explain the present application and are not intended to limit the present application. In the drawings:

[0020] Figure 1 is a side view of the W-shaped stainless steel net press forming machine of the utility model;

[0021] Figure 2 is a side view of the W-shaped stainless steel net press forming machine of the utility model; Figure 1

[0022] Figure 3 is a side view of the W-shaped stainless steel net press forming machine of the utility model;

[0023] Figure 4 is a top view of the W-shaped stainless steel net press forming machine of the utility model;

[0024] ​In the figure: 1, rack; 2, feeding frame; 3, first drive roller; 4, second drive roller; 5, first profiling roller; 6, second profiling roller; 7, first drive gear; 8, second drive gear; 9, drive frame; 10, drive lifting groove; 11, drive lifting block; 12, first drive ring; 13, second drive ring; 15, profiling frame; 16, profiling lifting block; 17, first flattening roller; 18, second flattening roller; 19, first guide roller; 20, second guide roller; 21, guide frame; 22, guide lifting groove; 23, guide lifting block; 24, profiling lifting groove; 25, support platform. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the utility model will be apparently and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0026] In order to make the above-mentioned purposes, features and advantages of the utility model more apparent, obvious and easy to understand, the utility model will be further described in detail below with reference to the drawings and specific embodiments.

[0027] Referring to Figures 1-4 The embodiment provides a W-shaped stainless steel mesh profiling machine, which comprises:

[0028] A rack 1 is fixed on the ground of a workshop, and a feeding frame 2 for placing raw material mesh is arranged on the rack 1.

[0029] A drive assembly comprises two first drive rollers 3 and second drive rollers 4 arranged in correspondence with each other in up-down direction, the first drive rollers 3 and the second drive rollers 4 are in transmission arrangement, and the upper and lower end surfaces of the raw material mesh are in transmission contact with the first drive rollers 3 and the second drive rollers 4 respectively.

[0030] A profiling assembly comprises two first profiling rollers 5 and second profiling rollers 6 arranged in correspondence with each other in up-down direction, the first profiling rollers 5 and the second profiling rollers 6 are in tooth-shaped arrangement and are in mesh transmission, and the raw material mesh output by the first drive rollers 3 and the second drive rollers 4 is sent into the first profiling rollers 5 and the second profiling rollers 6 to be profiled and molded.

[0031] The utility model discloses a kind of W stainless steel net profile press, mainly for the profile making of W stainless steel net;When using, the raw material net to be profiled is placed on feeding frame 2, then its end portion sequentially passes through driving assembly and profile assembly, driving assembly is used as the advancing power of raw material net, raw material net is sent into profile assembly and is pressed, and raw material net is pressed into the required specification shape;Driving assembly is composed of first driving roller 3 and second driving roller 4, which are correspondingly arranged and drivingly connected, first driving roller 3 and second driving roller 4 rotate towards each other, and the raw material net passing between the two is driven to advance towards the profile assembly, achieving uninterrupted advancement of the raw material net;The profile assembly includes first profile roller 5 and second profile roller 6, which are correspondingly arranged, and the raw material net sent by first driving roller 3 and second driving roller 4 is automatically extruded between first profile roller 5 and second profile roller 6, the pressure teeth arranged on first profile roller 5 and second profile roller 6 are staggered, the required W stainless steel net is obtained and input into the next process, achieving fully automatic pressing of W stainless steel net, with high production efficiency, stable quality of obtained W stainless steel net, and convenient large-scale production.

[0032] In one embodiment of the present application, the outer walls of the first profile roller 5 and the second profile roller 6 are provided with a plurality of equally spaced pressure teeth, and the pressure teeth of the first profile roller 5 and the second profile roller 6 are engaged. When the raw material net passes between the first profile roller 5 and the second profile roller 6, the concave-convex engaged pressure teeth press the raw material net into the required shape.

[0033] In an extended embodiment of the present application, the teeth on the first profile roller 5 and the second profile roller 6 are fixedly connected by bolts at equal intervals. The pressure teeth can be replaced according to the required specifications of the W stainless steel net produced, meeting the production requirements.

[0034] In an extended embodiment of the present application, the pressure teeth on the first profile roller 5 and the second profile roller 6 are integrally formed. The first profile roller 5 and the second profile roller 6 can be replaced as a whole according to production requirements, meeting the production requirements.

[0035] Further optimization scheme, one end of first driving roller 3 is drivingly connected with first driving gear 7, second driving roller 4 is provided with second driving gear 8 arranged with first driving gear 7, and first driving gear 7 and second driving gear 8 are engaged and driven. First driving gear 7 and second driving gear 8 are engaged and driven, so that first driving roller 3 and second driving roller 4 can rotate in opposite directions, so that the raw material net passing between first driving roller 3 and second driving roller 4 can be driven to advance towards the profile assembly.

[0036] In an embodiment of the present application, the first driving roller 3 and the second driving roller 4 are in contact with and pressed against the raw material net, facilitating the application of force to the raw material net.

[0037] In an embodiment of the present application, the first driving gear 7 and the second driving gear 8 have the same diameter and the same number of teeth, which can ensure that the first driving roller 3 and the second driving roller 4 rotate synchronously and in opposite directions.

[0038] In an embodiment of the present application, either the first driving roller 3 or the second driving roller 4 is drivingly connected with a driving motor, and the driving motor drives the first driving roller 3 and the second driving roller 4, which is a prior art and will not be described here.

[0039] Further optimization, the rack 1 is provided with two symmetrically arranged driving frames 9, the driving frames 9 are provided with longitudinally arranged driving lifting grooves 10, driving lifting blocks 11 are slidingly connected in the driving lifting grooves 10, and the first driving roller 3 is rotatably connected between the two driving lifting blocks 11. The driving lifting blocks 11 slide on the driving lifting grooves 10 of the driving frames 9, which can drive the first driving roller 3 between the two driving lifting blocks 11 to lift, and can realize follow-up lifting according to the thickness of the raw material net, so that the first driving roller 3 can drive raw material nets of all thicknesses, improving the adaptability of the driving. At the same time, the follow-up first driving roller 3 can flexibly adjust the distance between the first driving roller 3 and the second driving roller 4, avoiding that the gap is too small to cause the raw material net to be deformed by being pressed.

[0040] In an embodiment of the present application, within the lifting range of the first driving roller 3, the first driving gear 7 and the second driving gear 8 are in meshing state, ensuring that the first driving gear 7 and the second driving gear 8 are in driving state.

[0041] Further optimization, the first driving roller 3 is provided with a first driving ring 12, and the second driving roller 4 is provided with a second driving ring 13 corresponding to the first driving ring 12, and the first driving ring 12 and the second driving ring 13 are in contact with the upper and lower end surfaces of the raw material net for transmission. The first driving ring 12 protrudes from the first driving roller 3, and the second driving ring 13 protrudes from the second driving roller 4. The first driving roller 3 and the second driving roller 4 are correspondingly arranged and in contact with the groove, and the raw material net is mainly driven by the first driving ring 12 and the second driving ring 13.

[0042] In an extended embodiment of the present application, the surfaces of the first driving ring 12 and the second driving ring 13 are designed with a plurality of protruding structures, which can prevent the raw material net from slipping between the first driving ring 12 and the second driving ring 13, and improve the stability of the driving.

[0043] In an extended embodiment of the present application, the outer walls of the first driving ring 12 and the second driving ring 13 are provided with flexible coatings, and the coatings on both sides are in contact with the raw material net, so as to avoid the raw material net slipping between the first driving ring 12 and the second driving ring 13, and improve the stability of driving.

[0044] Further optimization, the rack 1 is provided with two symmetrically arranged pressing frames 15, the pressing frame 15 is provided with a longitudinal pressing lifting groove 24, the pressing lifting block 16 is slidably connected in the pressing lifting groove 24, and the first pressing roller 5 is rotatably connected between the two pressing lifting blocks 16. The pressing lifting block 16 slides in the pressing lifting groove 24 of the pressing frame 15, can drive the first pressing roller 5 between the two pressing lifting blocks 16 to lift, can realize follow-up lifting according to the thickness of the raw material net sent in, can realize pressing for raw material nets of all thicknesses, and improve the adaptability of the device to raw material nets of different thicknesses; meanwhile, the first pressing roller 5 in follow-up lifting can adjust the distance between the first pressing roller 5 and the second pressing roller 6, can avoid the situation that the distance between the first pressing roller 5 and the second pressing roller 6 is greater than the thickness of the raw material net, so that the pressing cannot be realized, and can also avoid the situation that the distance between the first pressing roller 5 and the second pressing roller 6 is less than the thickness of the raw material net, so that the raw material net is deformed in the pressing process, thereby improving the manufacturing precision of the W-shaped stainless steel net.

[0045] In an embodiment of the present application, when the first pressing roller 5 is lifting, the pressing teeth on the first pressing roller 5 and the second pressing roller 6 in the lifting range of the first pressing roller 5 are all in meshing state, so as to realize meshing transmission.

[0046] Further optimization, the rack 1 is rotatably connected with two first flattening rollers 17 and second flattening rollers 18 arranged correspondingly above and below, the first flattening roller 17 and the second flattening roller 18 are arranged between the first driving roller 3 and the first pressing roller 5; the first driving roller 3 and the second driving roller 4 send the raw material net into the first flattening roller 17 and the second flattening roller 18. The raw material net driven by the first driving roller 3 and the second driving roller 4 has a stress point between the first driving ring 12 and the second driving ring 13, and will be slightly deformed, if directly sent into the first pressing roller 5 and the second pressing roller 6 for pressing, the generated W-shaped stainless steel will have errors, affecting the quality of the product, so the raw material between the first driving roller 3 and the second driving roller 4 will first pass between the first flattening roller 17 and the second flattening roller 18, and the slightly deformed raw material net is flattened, so as to improve the precision of the first pressing roller 5 and the second pressing roller 6.

[0047] In an embodiment of the present application, the first flattening roller 17 and the second flattening roller 18 are both in smooth state, which can effectively flatten the raw material net.

[0048] In an embodiment of the present application, the first flattening roller 17 can be raised and lowered on the frame 1 to flatten all the subsequent raw material web, which is more adaptable and can avoid excessive deformation of the raw material web.

[0049] Further optimization, the frame 1 is provided with a first guide roller 19, and two horizontally rotating second guide rollers 20 are arranged below the first guide roller 19. The first guide roller 19 is located above the gap between the two second guide rollers 20, and the raw material web passes between the first guide roller 19 and the second guide roller 20. The guide structure composed of the first guide roller 19 and the two second guide rollers 20 is arranged between the raw material rack and the driving assembly. When the coiled raw material web on the raw material rack passes between the first guide roller 19 and the second guide roller 20, the coiled raw material web is guided and flattened, so that it can be accurately driven in the driving assembly. The first guide roller 19 and the two horizontally arranged second guide rollers 20 are arranged in an equilateral triangle, the first guide roller 19 is located directly above the gap between the two second guide rollers 20, and the direction is opposite to the bending direction of the raw material web on the raw material rack, thereby realizing the shaping of the raw material web.

[0050] Further optimization, the frame 1 is provided with two symmetrically arranged guide racks 21, and the guide racks 21 are provided with longitudinally arranged guide lifting grooves 22. The guide lifting grooves 22 are slidably connected with guide lifting blocks 23, and the first guide roller 19 is rotatably connected between the two guide lifting blocks 23. The guide lifting blocks 23 slide in the guide lifting grooves 22 of the guide racks 21, thereby driving the first guide roller 19 to adjust, adjusting the distance between the first guide roller 19 and the second guide roller 20, which is suitable for different specifications of raw material web, and improves the adaptability of the device.

[0051] In an embodiment of the present application, the frame 1 is provided with a support platform 25, which is arranged between the first guide roller 19 and the first driving roller 3. The top surface of the support platform 25 is flush with the outer edge of the second driving roller 4, and the top surface of the support platform 25 is higher than the outer wall of the second guide roller 20. The raw material web passing between the first guide roller 19 and the second guide roller 20 is first sent to the support platform 25, and then sent to the first guide roller 19 and the second guide roller 20 after being supported by the support platform 25, avoiding deformation caused by lack of support in the middle.

[0052] In an embodiment of the present application, the edges of the support platform 25 are arranged in an arc shape, which can avoid the sharp edges causing the raw material web to be stuck, and improve the smoothness of the production line.

[0053] In the description of the utility model, need understanding is, the term "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and so on indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawing, just for the convenience of describing the utility model, and not indicate or imply that the indicated device or element must have a particular orientation, construct and operate in a particular orientation, therefore can not be understood as limiting the utility model.

[0054] The above-described embodiments are merely preferred modes of the utility model, and do not limit the scope of the utility model, and various modifications and improvements to the technical solutions of the utility model made by those skilled in the art without departing from the design spirit of the utility model shall fall within the protection scope defined by the claims of the utility model.

Claims

1. A W-type stainless steel mesh press, characterized by, Include: Frame (1), the frame (1) is fixed on the workshop ground, the frame (1) is provided with a feeding frame (2) for placing raw material net; Drive assembly, the drive assembly includes two first drive rollers (3) and second drive rollers (4) arranged correspondingly, the first drive roller (3) and the second drive roller (4) are drivingly arranged, and the upper and lower end surfaces of the raw material net are respectively in contact with the first drive roller (3) and the second drive roller (4) driving transmission; Profiling assembly, the profiling assembly includes two first profiling rollers (5) and second profiling rollers (6) arranged correspondingly, the first profiling roller (5) and the second profiling roller (6) are arranged in a tooth shape and are engaged and driven, and the raw material net output by the first drive roller (3) and the second drive roller (4) is sent between the first profiling roller (5) and the second profiling roller (6) for profiling and shaping.

2. The W-type stainless steel mesh press according to claim 1, characterized in that: One end of the first drive roller (3) is drivingly connected with a first drive gear (7), the second drive roller (4) is provided with a second drive gear (8) arranged with the first drive gear (7), and the first drive gear (7) and the second drive gear (8) are engaged and driven.

3. The W-type stainless steel mesh press according to claim 2, characterized in that: The frame (1) is provided with two symmetrically arranged drive frames (9), the drive frame (9) is provided with a longitudinally arranged drive lifting groove (10), the drive lifting groove (10) is slidably connected with a drive lifting block (11), and the first drive roller (3) is rotatably connected between the two drive lifting blocks (11).

4. The W-type stainless steel mesh press according to claim 1, characterized in that: The first drive roller (3) is provided with a first drive ring (12), the second drive roller (4) is provided with a second drive ring (13) arranged correspondingly with the first drive ring (12), and the first drive ring (12) and the second drive ring (13) are respectively in contact with the upper and lower end surfaces of the raw material net driving transmission.

5. The W-type stainless steel mesh press according to claim 1, wherein: The frame (1) is provided with two symmetrically arranged profiling frames (15), the profiling frame (15) is provided with a longitudinally arranged profiling lifting groove (24), the profiling lifting groove (24) is slidably connected with a profiling lifting block (16), and the first profiling roller (5) is rotatably connected between the two profiling lifting blocks (16).

6. The W-type stainless steel mesh press according to claim 1, wherein: The frame (1) is rotatably connected with two first flattening rollers (17) and second flattening rollers (18) arranged correspondingly, the first flattening roller (17) and the second flattening roller (18) are arranged between the first drive roller (3) and the first profiling roller (5); the first drive roller (3) and the second drive roller (4) send the raw material net between the first flattening roller (17) and the second flattening roller (18).

7. The W-type stainless steel mesh press according to claim 1, wherein: The frame (1) is rotatably connected with a first guide roller (19), the first guide roller (19) is provided below two horizontally rotating second guide rollers (20), the first guide roller (19) is located above the gap between the two second guide blocks, and the raw material net passes between the first guide roller (19) and the second guide roller (20).

8. The W-type stainless steel mesh press according to claim 7, characterized in that: The rack (1) is provided with two symmetrically arranged guide frames (21), the guide frames (21) are provided with longitudinally arranged guide lifting grooves (22), guide lifting blocks (23) are slidably connected in the guide lifting grooves (22), and the first guide rollers (19) are rotatably connected between the two guide lifting blocks (23).

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