Dust removal cutting device for thermal insulation material production

By designing a combination of outer shell, dust removal mechanism, and cutting mechanism, the problems of dust pollution and low cutting efficiency during the cutting of insulation materials are solved, achieving efficient dust removal and thorough cutting, improving saw blade life and worker safety.

CN223604470UActive Publication Date: 2025-11-28XUZHOU CHUANGYI NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202423298114.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-11-28
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

In existing technologies, the cutting process of thermal insulation materials generates a large amount of dust pollution, has low cutting efficiency, large saw blade vibration, short saw blade life, and makes it difficult to completely cut the material.

Method used

A dust removal and cutting device was designed, comprising a housing, a dust removal mechanism, a conveying mechanism, and a cutting mechanism. It utilizes a disc cutting blade and baffles to generate flowing gas for dust removal, and ensures the integrity of the cut through the cooperation of push rods and guide rods. Combined with a bag filter and an air pump, it achieves efficient dust removal.

Benefits of technology

It achieves efficient dust removal, improves cutting efficiency, extends saw blade life, and can completely cut insulation materials, thus improving the working environment and safety of workers.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a dedusting cutting device for thermal insulation material production, which comprises a bearing plate, the upper end of the bearing plate is fixedly connected with a shell, the lower end of the shell is fixedly connected with a dedusting mechanism, two ends of the shell are provided with transmission mechanisms, one end of each transmission mechanism is fixedly connected with the shell, and the other end of each transmission mechanism is fixedly connected with the bearing plate. The other end of the conveying mechanism is fixedly connected with the output end of a first gear motor, the bottom end of the first gear motor is fixedly connected with a motor base, the inner side of the shell is fixedly connected with a square hole flange, one end of the square hole flange is buckled with a guide rod, the outer side of the guide rod is slidably connected with a cutting mechanism, and the outer side of the shell is fixedly connected with a bearing. The inner side of the bearing is fixedly connected with a push rod, the outer side of the push rod is in threaded connection with a cutting mechanism, the number of the conveying mechanisms is two, the conveying mechanisms are placed in the length direction and are in an axial symmetry characteristic, and through the structure, dust removal cutting of the thermal insulation material is achieved, and the cutting efficiency of the thermal insulation material is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of thermal insulation material production, especially relates to a dust removal cutting device for thermal insulation material production. BACKGROUND

[0002] The thermal insulation board is a thermal insulation material made of polystyrene resin as raw material plus other auxiliary materials or polymers, heated and plastic-pressed into shape, mainly plays a heat insulation role, also has the performance of moisture-proof and waterproof, as an excellent energy-saving and environment-friendly building material, the thermal insulation board is more and more widely used in the field of construction, and it is usually installed in the outer wall of the building to play a role of heat insulation, in the prior art, the polystyrene thermal insulation board needs to be cut into a specific specification strip-shaped thermal insulation board after forming to facilitate transportation and construction installation, but a large amount of broken thermal insulation material dust is generated during cutting, the dust is scattered in the air, causes great environmental pollution to the whole cutting process plant, makes the working environment of workers extremely poor, is not conducive to the health of workers, and brings certain safety hazards to production.

[0003] In the prior art, through retrieval, it is found that the Chinese patent discloses "a dust removal cutting device for thermal insulation material production", the application number of which is "CN202120906345.9", the patent mainly draws dust into the dust collection box through the air suction machine, avoids the dust from adhering to the cutting device, collects the dust for recycling, eliminates the safety hazards such as static electricity, flammability and explosiveness, reduces the environmental protection cost and production cost of enterprises, and guarantees the health of personnel.

[0004] But the above-mentioned technology still has defects, because it adopts vertical band saw to cut the material, the cutting efficiency is low, the saw blade shakes greatly, the service life of the saw blade is short, and a transverse moving mechanism is not arranged, so it is difficult to ensure that the thermal insulation material is completely cut off. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a dust removal cutting device for thermal insulation material production, which can realize dust removal and cutting of thermal insulation material and improve the cutting efficiency.

[0006] In order to achieve the above object, a dust removal cutting device for thermal insulation material production is provided, which comprises a bearing plate, the upper end of the bearing plate is fixedly connected with a shell, the lower end of the shell is fixedly connected with a dust removal mechanism, both ends of the shell are provided with a transmission mechanism, one end of the transmission mechanism is fixedly connected with the shell, the other end of the transmission mechanism is fixedly connected with the output end of a first speed reducer, the bottom end of the first speed reducer is fixedly connected with a motor base, the inner side of the shell is fixedly connected with a square hole flange, one end of the square hole flange is buckled with a guide rod, the outer side of the guide rod is slidably connected with a cutting mechanism, the outer side of the shell is fixedly connected with a bearing, the inner side of the bearing is fixedly connected with a push rod, the outer side of the push rod is threadedly connected with the cutting mechanism, the top end of the shell is fixedly connected with a second speed reducer, the output end of the second speed reducer is fixedly connected with an engaging gear set, one side of the engaging gear set is fixedly connected with the push rod.

[0007] According to the dust removal cutting device for thermal insulation material production, the dust removal mechanism comprises a frame, the lower side of the frame is fixedly connected with a second dust collecting box, the lower side of the frame is fixedly connected with a supporting column, one side of the frame is fixedly connected with a ventilation pipe, one side of the ventilation pipe is fixedly connected with a bag-type dust collector, the lower side of the bag-type dust collector is fixedly connected with a first dust collecting box, one side of the bag-type dust collector is fixedly connected with the ventilation pipe, and the tail end of the ventilation pipe is fixedly connected with a gas suction pump.

[0008] According to the dust removal cutting device for thermal insulation material production, the transmission mechanism comprises a supporting plate, the supporting plate is rotationally connected with a rotating shaft mechanism, and the rotating shaft mechanism is frictionally connected with a conveying belt.

[0009] According to the dust removal cutting device for thermal insulation material production, the cutting mechanism comprises a motor base, the upper end of the motor base is fixedly connected with a transmission motor, the output end of the transmission motor is fixedly connected with a disc cutting piece, one side of the motor base is fixedly connected with a baffle, the upper end of the motor base is slidably connected with a guide rod, and the upper end of the motor base is threadedly connected with a push rod.

[0010] According to the dust removal cutting device for thermal insulation material production, the number of the transmission mechanisms is two, and the transmission mechanisms are arranged in an axisymmetric mode in the length direction.

[0011] According to the dust removal cutting device for thermal insulation material production, the conveying belt is made of rubber material.

[0012] The utility model has the advantages of the following beneficial effects:

[0013] 1. Compared with the prior art, the dust removal cutting device for thermal insulation material production is provided with a shell, a dust removal mechanism, a disc cutting piece and a baffle. The disc cutting piece can effectively improve the cutting efficiency, stably operate, has a long service life, and can control the dust removal direction. The baffle cooperates with the high-speed rotating disc cutting piece to generate flowing gas, which can destroy the stable state of the cutting dust adsorbed on the upper surface of the thermal insulation material, so that the cutting dust on the upper surface of the thermal insulation material is easily taken into the dust removal mechanism by the wind entering the two ports of the shell, and the dust can be effectively removed without additionally arranging a blower on the upper surface of the thermal insulation material.

[0014] 2. Compared with the prior art, the dust removal cutting device for thermal insulation material production is provided with a shell, a cutting mechanism, a push rod, a second speed reducer, a square hole flange and a guide rod. The square hole flange fixes the guide rod on the shell, and the second speed reducer drives the push rod to rotate and further drives the cutting mechanism to slide on the guide rod, so as to ensure that the cutting mechanism completely cuts the thermal insulation material and realizes dust removal and cutting of thermal insulation materials with different widths.

[0015] The additional aspects and advantages of the present application will be partially given in the following description, partially will become obvious from the following description, or will be understood by the practice of the present application. BRIEF DESCRIPTION OF DRAWINGS

[0016] The present application will be further described below in combination with the drawings and embodiments.

[0017] Figure 1 It is a whole structure schematic view of the dust removal cutting device for thermal insulation material production of the present application;

[0018] Figure 2 It is a partial structure sectional view of the dust removal cutting device for thermal insulation material production of the present application;

[0019] Figure 3 It is a dust removal mechanism schematic view of the dust removal cutting device for thermal insulation material production of the present application;

[0020] Figure 4 It is a partial mechanism schematic view of the dust removal cutting device for thermal insulation material production of the present application;

[0021] 1. Bearing plate; 2. Dust removal mechanism; 3. Transmission mechanism; 4. Shell; 5. Motor base; 6. First speed reducer; 7. Meshing gear set; 8. Cutting mechanism; 9. Second speed reducer; 10. Bearing; 11. Push rod; 12. Square hole flange; 13. Guide rod;

[0022] 201, air extraction pump; 202, bag dust collector; 203, first dust collecting box; 204, ventilation pipe; 205, frame body; 206, second dust collecting box; 207, support column; 301, conveying belt; 302, support plate; 303, rotating roller; 801, motor base; 802, transmission motor; 803, disc cutting piece; 804, baffle. DETAILED DESCRIPTION

[0023] This part will describe the specific embodiments of the utility model in detail, the preferred embodiments of the utility model are shown in the drawings, the role of the drawings is to supplement the description of the text part with graphics, so that people can intuitively and visually understand each technical feature and overall technical scheme of the utility model, but it cannot be understood as the limitation of the protection scope of the utility model.

[0024] Referring to Figures 1-4 The utility model discloses a dust cutting device for thermal insulation material production, which comprises a bearing plate 1, the upper end of the bearing plate 1 is fixedly connected with an outer shell 4, the lower end of the outer shell 4 is fixedly connected with a dust removal mechanism 2, both ends of the outer shell 4 are provided with a transmission mechanism 3, one end of the transmission mechanism 3 is fixedly connected with the outer shell 4, the other end of the transmission mechanism 3 is fixedly connected with the output end of a first speed reducer 6, the bottom end of the first speed reducer 6 is fixedly connected with a motor base 5, the inner side of the outer shell 4 is fixedly connected with a square hole flange 12, one end of the square hole flange 12 is buckled with a guide rod 13, the outer side of the guide rod 13 is slidably connected with a cutting mechanism 8, the outer side of the outer shell 4 is fixedly connected with a bearing 10, the inner side of the bearing 10 is fixedly connected with a push rod 11, the outer side of the push rod 11 is threadedly connected with the cutting mechanism 8, the top end of the outer shell 4 is fixedly connected with a second speed reducer 9, the output end of the second speed reducer 9 is fixedly connected with a meshing gear set 7, one side of the meshing gear set 7 is fixedly connected with the push rod 11.

[0025] The number of the transmission mechanism 3 is two, and the transmission mechanism 3 is arranged in an axisymmetric manner in the length direction. The transmission mechanism 3 comprises a support plate 302, the support plate 302 is rotationally connected with a rotating shaft mechanism 303, the rotating shaft mechanism 303 is frictionally connected with a conveying belt 301, the conveying belt 301 is made of rubber material, the thermal insulation material is placed on the upper end of the conveying belt 301, and the conveying belt 301 transports the thermal insulation material to a suitable position through the friction force.

[0026] The cutting mechanism 8 comprises a motor base 801, the upper end of the motor base 801 is fixedly connected with a transmission motor 802, the output end of the transmission motor 802 is fixedly connected with a disc cutting piece 803, one side of the motor base 801 is fixedly connected with a baffle 804, the disc cutting piece 803 controls the dust removal direction of cutting dust, the dust removal direction is the normal vector direction of the lower surface of the thermal insulation material, the disc cutting piece 803 rotating at high speed cooperates with the baffle 804 to generate flowing gas, can destroy the stable state of the cutting dust adsorbed on the upper surface of the thermal insulation material, so that the cutting dust on the upper surface of the thermal insulation material is easily taken into the dust removal mechanism 2 by the wind entering the two ports of the shell 4, the upper end of the motor base 801 is slidingly connected with a guide rod 13, the upper end of the motor base 801 is threadedly connected with a push rod 11, under the action of the second speed reducer 9, the push rod 11 rotates and pushes the motor base 801 to slide along the guide rod 13, the disc cutting piece 803 realizes transverse displacement, and it is ensured that the thermal insulation material can be completely cut.

[0027] The dust removal mechanism 2 comprises a frame body 205, the lower side of the frame body 205 is fixedly connected with a second dust collecting box 206, the lower side of the frame body 205 is fixedly connected with a support column 207, one side of the frame body 205 is fixedly connected with a ventilation pipe 204, one side of the ventilation pipe 204 is fixedly connected with a bag-type dust collector 202, the lower side of the bag-type dust collector 202 is fixedly connected with a first dust collecting box 203, one side of the bag-type dust collector 202 is fixedly connected with the ventilation pipe 204, and the tail end of the ventilation pipe 204 is fixedly connected with a suction pump 201; when the suction pump 201 is started, the cutting mechanism 8 cuts the thermal insulation material, large cutting dust falls into the second dust collecting box 206, and the cutting dust is taken into the bag-type dust collector 202, and finally the cutting dust falls into the first dust collecting box 203.

[0028] Working principle: the dust removal and cutting device for thermal insulation material production is used, the thermal insulation material is placed on the transmission mechanism 3, the transmission mechanism 3 moves the thermal insulation material to a suitable position and then stops, the cutting mechanism 8 starts to work, the disc cutting piece 803 rotates at high speed, the second speed reducer 9 drives the meshing gear set 7, the meshing gear set 7 drives the push rod 11 to rotate, the cutting mechanism 8 is controlled to move along the guide rod 13 and cut the thermal insulation material through the push rod 11, the cutting dust is sprayed from the lower surface of the thermal insulation material, the dust removal mechanism 2 sucks the cutting dust, and finally the dust removal and cutting of the thermal insulation material are completed.

[0029] The above describes the embodiments of the utility model in detail in combination with the drawings, but the utility model is not limited to the above-mentioned embodiments, and various changes can be made within the knowledge range of ordinary skilled in the art without departing from the purpose of the utility model.

Claims

1. A dust removal and cutting device for the production of thermal insulation materials, characterized in that, The utility model relates to a dust removal mechanism, transmission mechanism, cutting mechanism and dust removal device, including the load plate (1), the upper end fixed connection shell (4) of load plate (1), the lower end fixed connection dust removal mechanism (2) of shell (4), the both ends of shell (4) are provided with transmission mechanism (3), one end fixed connection shell (4) of transmission mechanism (3), the output of first speed reducer motor (6) is fixedly connected to the other end of transmission mechanism (3), the bottom fixed connection motor base (5) of first speed reducer motor (6), the inside fixed connection square hole flange (12) of shell (4), the one end buckle guide rod (13) of square hole flange (12), the outside sliding connection cutting mechanism (8) of guide rod (13), the outside fixed connection bearing (10) of shell (4), the inside fixed connection push rod (11) of bearing (10), the outside screw connection cutting mechanism (8) of push rod (11), the top fixed connection second speed reducer motor (9) of shell (4), the output fixed connection meshing gear set (7) of second speed reducer motor (9), one side fixed connection push rod (11) of meshing gear set (7).

2. The dust removal cutting device for thermal insulation material production according to claim 1, characterized in that, The dust removal mechanism (2) includes a frame (205), the lower side of the frame (205) is fixedly connected with a second dust collecting box (206), the lower side of the frame (205) is fixedly connected with a supporting column (207), one side of the frame (205) is fixedly connected with a ventilation pipe (204), one side of the ventilation pipe (204) is fixedly connected with a bag-type dust collector (202), the lower side of the bag-type dust collector (202) is fixedly connected with a first dust collecting box (203), one side of the bag-type dust collector (202) is fixedly connected with the ventilation pipe (204), and the tail end of the ventilation pipe (204) is fixedly connected with a suction pump (201).

3. The dust removal cutting device for thermal insulation material production according to claim 1, characterized in that, The transmission mechanism (3) includes a supporting plate (302), the supporting plate (302) is rotationally connected with a rotating shaft mechanism (303), and the rotating shaft mechanism (303) is frictionally connected with a conveyor belt (301).

4. The dust removal cutting device for thermal insulation material production according to claim 1, characterized in that, The cutting mechanism (8) includes a motor base (801), the upper end of the motor base (801) is fixedly connected with a transmission motor (802), the output of the transmission motor (802) is fixedly connected with a disc cutting piece (803), one side of the motor base (801) is fixedly connected with a baffle (804), the upper end of the motor base (801) is slidingly connected with a guide rod (13), and the upper end of the motor base (801) is screwedly connected with a push rod (11).

5. The dust removal cutting device for thermal insulation material production according to claim 1, characterized in that, The number of transmission mechanisms (3) is two, and the transmission mechanisms (3) are arranged in an axisymmetric manner in the length direction.

6. The dust removal cutting device for thermal insulation material production according to claim 3, characterized in that, The conveyor belt (301) is made of rubber material.

Citation Information

Patent Citations

  • A dust removal and cutting device for the production of thermal insulation materials

    CN215037813U