Plastic particle dehydrator capable of automatically cleaning filter powder

By designing drawer-type filter components and quick-change components in the plastic pellet dewatering machine, the problems of fine particles entering the circulating water and damaging the water pump and frequent cleaning are solved, achieving efficient filtration and quick replacement, and improving production efficiency.

CN223604741UActive Publication Date: 2025-11-28SICHUAN AOCAI NEW MATERIALS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423017615.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-11-28
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

In existing plastic pellet dewatering machines, fine particles enter the circulating water through the small holes in the filter screen during the dewatering process, causing damage to the water pump. Furthermore, production orders with different formulations require frequent shutdowns for cleaning, wasting time.

Method used

A self-cleaning filter powder dewatering machine for plastic granules was designed. The filter components include guide rails, mounting brackets, push-pull plates, filter screens, and quick-change components. The filter screens are connected to the mounting brackets via quick-change components to achieve a drawer-type structure, which facilitates quick replacement and installation. Combined with sealing rings, the sealing performance is improved to prevent water leakage.

Benefits of technology

It effectively filters fine particles, prevents water pump damage, reduces downtime for cleaning, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223604741U_ABST
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Abstract

The utility model relates to the field of plastic processing equipment, in particular to a plastic particle dehydrator capable of automatically cleaning filter powder, which comprises a water tank, a dehydration barrel body and a filter component, the dehydration barrel body is mounted on the water tank, the filter component comprises a guide rail, a mounting rack, a push-pull plate, a filter screen and a quick-change component, the guide rail is fixedly connected with the water tank and positioned in the water tank, and the mounting rack is mounted on the water tank. The installation frame is installed in the water tank in a sliding mode through the guide rail, the push-pull plate is fixedly connected with the installation frame and matched with the water tank, the filter screen is connected with the installation frame through the quick-change component, and the quick-change component is installed on the installation frame and supports the filter screen. The problems that water enters a water pump along with water circulation, the water pump is damaged, a water pool needs to be cleaned due to different formulas when a production order is transferred, later formula materials are prevented from being polluted by powder of a previous formula, shutdown cleaning is needed, and a large amount of time is wasted are solved.
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Description

Technical Field

[0001] This utility model relates to the field of plastic processing equipment, and in particular to a self-cleaning filter powder dewatering machine for plastic granules. Background Technology

[0002] Dehydration is a crucial step in the production of plastic granules. During production, plastic granules are extruded into shape using an extruder, then cut into pellets by rotating blades. The pellets fall into a water circulation system and are flushed into a dewatering machine. Residual moisture remains on the surface of the plastic granules, necessitating dehydration and drying. However, the heating and dehydration process generates a large amount of water vapor, and current technology lacks corresponding exhaust devices, hindering its use.

[0003] Existing technology CN213480828U discloses a plastic granule dewatering machine, including a base; support rods are vertically fixedly installed at the four corners of the upper surface of the base, and the tops of the four sets of support rods are respectively fixedly connected to the four corners of the bottom side of the dewatering cylinder. A feeding trough is connected to the left side of the inner wall of the top of the dewatering cylinder, and a drive motor is fixedly installed in the middle of the top of the dewatering cylinder. This invention pours plastic granules into the dewatering cylinder through the feeding trough. The heating wire is controlled by a PLC controller to heat the plastic granules to a specified temperature for drying and dewatering. The drive motor is controlled to rotate, which drives the stirring rod to rotate, further uniformly stirring the plastic granules in the dewatering cylinder, improving the drying and dewatering efficiency. Since a large amount of water vapor is generated during the drying and dewatering process, the exhaust fan is controlled to work and exhaust the water vapor in the dewatering cylinder, improving the usage effect.

[0004] For the aforementioned plastic pellet dewatering machine, fine particles can enter the circulating water through the small holes of the dewatering machine's filter screen. As the water circulates, it enters the water pump, causing damage to the pump. Furthermore, when switching production orders, the water tank needs to be cleaned due to different formulas to prevent the powder material from the previous formula from contaminating the material of the next formula. This requires stopping the machine for cleaning, resulting in a significant waste of time. Utility Model Content

[0005] The purpose of this invention is to provide a self-cleaning plastic granule dewatering machine that filters powder. This solves the problem that fine particles can enter the circulating water through the small holes of the dewatering machine's filter screen, and then enter the water pump as the water circulates, causing pump damage. Furthermore, when switching production orders, different formulas require cleaning the water tank to prevent the powder from the previous formula from contaminating the powder of the next formula, which requires stopping the machine for cleaning and results in a lot of wasted time.

[0006] To achieve the above object, the utility model provides a kind of self-cleaning plastic particle dewaterer of filtering powder, including sink, dehydration barrel body and filter component, the dehydration barrel body is installed on the sink, the filter component includes guide rail, mounting bracket, push-pull plate, filter screen and quick-change component, the guide rail is fixedly connected with the sink, and it is located in the sink, the mounting bracket is slidably installed in the sink by the guide rail, the push-pull plate is fixedly connected with the mounting bracket, and it is located with the sink cooperation, the filter screen is connected with the mounting bracket by the quick-change component, the quick-change component is installed on the mounting bracket, and the filter screen is supported.

[0007] Wherein, the quick-change component includes clamping seat, positioning pin rod and positioning protrusion, the clamping seat is fixedly connected with the mounting bracket, and it is located at one side of the mounting bracket;The positioning pin rod is fixedly connected with the mounting bracket, and it is located at the side of the mounting bracket away from the clamping seat;The positioning protrusion is sleeved on the outer side of the positioning pin rod, and is fixedly connected with the positioning pin rod, and the filter screen is in contact with the clamping seat and the positioning protrusion.

[0008] Wherein, the quick-change component further includes rubber pad and rubber sleeve, the rubber pad is arranged in the clamping seat;The rubber sleeve is arranged at the end of the positioning pin rod.

[0009] Wherein, the filter component further includes receiving box, the receiving box is fixedly connected with the mounting bracket, and it is located at the side of the mounting bracket close to the filter screen.

[0010] Wherein, the filter component further includes sealing ring, the sealing ring is arranged on the sink, and it is located at the side of the sink close to the push-pull plate.

[0011] The utility model discloses a kind of self-cleaning plastic particle dewaterer of filtering powder, including sink, dehydration barrel body and filter component, the dehydration barrel body is installed on the sink, the filter component includes guide rail, mounting bracket, push-pull plate, filter screen and quick-change component, the guide rail is fixedly connected with the sink, and it is located in the sink, the mounting bracket is slidably installed in the sink by the guide rail, the push-pull plate is fixedly connected with the mounting bracket, and it is located with the sink cooperation, the filter screen is connected with the mounting bracket by the quick-change component, the quick-change component is installed on the mounting bracket, and the filter screen is supported, solve since small particle can pass through the filter screen small hole of dewaterer and enter into circulating water, along with water circulation into the water pump, cause water pump damage, and when production order is changed, formula is different and need to clean pool to prevent that the powder material of previous formula pollutes the formula material of following, then need to stop cleaning, cause a large amount of time waste problem. BRIEF DESCRIPTION OF DRAWINGS

[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or prior art description will be briefly introduced.

[0013] Figure 1 is the overall structure schematic diagram of the plastic particle dewatering machine of the self-cleaning filter powder of the utility model.

[0014] Figure 2 is the structure schematic diagram of the sealing ring of the utility model.

[0015] Figure 3 is the structure schematic diagram of the quick-change component of the utility model.

[0016] Figure 4 is the structure schematic diagram of the material receiving box of the utility model.

[0017] Figure 5 is the structure schematic diagram of the rubber pad of the utility model.

[0018] Figure 6 is the structure schematic diagram of the rubber sleeve of the utility model.

[0019] In the drawing: 101- sink, 102- dewatering barrel body, 103- slot, 104- guide rail, 105- mounting frame, 106- push-pull plate, 107- filter screen, 108- positioning hole, 109- process tank, 110- clamping seat, 111- positioning pin rod, 112- positioning protrusion, 113- rubber pad, 114- rubber sleeve, 115- material receiving box, 116- sealing ring. DETAILED DESCRIPTION

[0020] The embodiments of the utility model will be described in detail below, the examples of the embodiments are shown in the drawings, the embodiments described below by referring to the drawings are exemplary, and are intended to explain the utility model, and cannot be understood as the limitation of the utility model.

[0021] The embodiments of the present application are:

[0022] Please refer to Figures 1-6 , Figure 1 is the overall structure schematic diagram of the plastic particle dewatering machine of the self-cleaning filter powder of the utility model, Figure 2 is the structure schematic diagram of the sealing ring 116 of the utility model, Figure 3 is the structure schematic diagram of the quick-change component of the utility model, Figure 4 is the structure schematic diagram of the material receiving box 115 of the utility model, Figure 5 is the structure schematic diagram of the rubber pad 113 of the utility model, Figure 6 is the structure schematic diagram of the rubber sleeve 114 of the utility model.

[0023] The utility model discloses a plastic particle dewatering machine of self -cleaning filter powder, including water tank 101, dewatering bucket body 102, slot 103, guide rail 104, mounting bracket 105, push -pull board 106, filter screen 107, positioning hole 108, process tank 109, clamping seat 110, positioning pin rod 111, positioning convex 112, rubber pad 113, rubber sleeve 114, material receiving box 115, sealing washer 116, the solution is due to the small particle and can enter the circulating water through the filter screen small hole of dewatering machine, along with water circulation into the water pump, lead to the water pump damage, and when the production order is changed, the formula needs to clean the pool to prevent the powder material of the formula in front from polluting the formula material behind, then need to stop cleaning, lead to the problem of a large amount of time waste.

[0024] In the embodiment, the water tank 101 and the dewatering bucket body 102 are prior art, the dewatering bucket body 102 dewatering plastic particles, water into the water tank 101 again through the water pump water circulation, by setting the filter assembly in the water tank 101, thereby can filter the small particles in the water, solved because the small particle and can enter the circulating water through the filter screen small hole of dewatering machine, along with water circulation into the water pump, lead to the water pump damage, and when the production order is changed, the formula needs to clean the pool to prevent the powder material of the formula in front from polluting the formula material behind, then need to stop cleaning, lead to the problem of a large amount of time waste.

[0025] The guide rail 104 is fixedly connected with the water tank 101 and located in the water tank 101, the mounting frame 105 is slidingly installed in the water tank 101 through the guide rail 104, the push-pull plate 106 is fixedly connected with the mounting frame 105 and cooperates with the water tank 101, the filter screen 107 is connected with the mounting frame 105 through the quick-change member, the quick-change member is installed on the mounting frame 105 and supports the filter screen 107, the guide rail 104 is arranged on the inner wall of the water tank 101, the mounting frame 105 is a hollow rectangular frame body, the two sides of the mounting frame 105 are provided with protrusions matched with the guide rail 104, through the cooperation of the protrusions and the guide rail 104, the mounting frame 105 can be pushed and pulled to slide like a drawer, the water tank 101 is provided with a slot 103, the push-pull plate 106 is fixedly installed on the side surface of the mounting frame 105 and matched with the slot 103, so that the slot 103 can be shielded to avoid water flowing out, the push-pull plate 106 is provided with a handle, which facilitates the push-pull of the push-pull plate 106, the filter screen 107 is used for filtering small particles, the filter screen 107 is a stainless steel screen and is installed on the mounting frame 105 at an inclination of 15 degrees through the quick-change member, the quick-change member can provide stable support for the filter screen 107 and facilitate the quick replacement of the filter screen 107, the mesh number of the filter screen 107 is 60 or 80, at least two filter screens 107 with the same mesh number are manufactured to facilitate switching during production, the filter screen 107 can also select different mesh numbers according to actual formula conditions, through the arrangement of the drawer type filter screen 107 in the water tank 101, small particles can be filtered, and the filter screen 107 can be conveniently and quickly replaced, powder material collection in dehydration and filtration is greatly improved, potential hidden dangers caused by powder material deposition to a water pump are avoided, the time for cleaning a water tank during single production is greatly shortened, and the problems that small particles enter the circulating water through the small holes of the filter screen of a dehydration machine, enter the water pump along with the water circulation, cause damage to the water pump, and during single production, the water tank needs to be cleaned to prevent powder material of a previous formula from polluting powder material of a subsequent formula, so that the machine needs to be stopped for cleaning, resulting in a large amount of time waste are solved.

[0026] Secondly, the card seat 110 is fixedly connected with the mounting frame 105 and located at one side of the mounting frame 105; the positioning pin rod 111 is fixedly connected with the mounting frame 105 and located at a side of the mounting frame 105 away from the card seat 110; the positioning protrusion 112 is sleeved outside the positioning pin rod 111 and fixedly connected with the positioning pin rod 111; the filter screen 107 is in contact with the card seat 110 and the positioning protrusion 112; the card seat 110 is arranged on the inner wall of the mounting frame 105; the bayonet of the card seat 110 is inclined, facilitating the inclined installation of the filter screen 107; the positioning pin rod 111 is arranged on the side of the mounting frame 105 opposite to the card seat 110, and the number of the positioning pin rod 111 is two; the positioning hole 108 is arranged on the filter screen 107, and the position of the positioning hole 108 corresponds to the positions of the two positioning pin rods 111; the filter screen 107 can be sleeved on the positioning pin rod 111 through the positioning hole 108; the positioning protrusion 112 is arranged on the two positioning pin rods 111 respectively and used for limiting the filter screen 107; the top surface of the positioning protrusion 112 is inclined, which can better adhere to the filter screen 107; when the filter screen 107 is installed, one side of the filter screen 107 is inserted into the card seat 110, and the other side is sleeved on the positioning pin rod 111; the card seat 110, the positioning pin rod 111 and the positioning protrusion 112 can facilitate the disassembly and assembly of the filter screen 107.

[0027] Meanwhile, the rubber pad 113 is arranged in the card seat 110; the rubber sleeve 114 is arranged at the end of the positioning pin rod 111; the rubber pad 113 is arranged in the bayonet of the card seat 110 in a bonding manner; after the filter screen 107 is installed, the rubber pad 113 is in close contact with the filter screen 107, so that the filter screen 107 is clamped tightly; the rubber sleeve 114 is located at the top end of the positioning pin rod 111; after the filter screen 107 is sleeved on the positioning pin rod 111, the filter screen 107 is in close contact with the rubber sleeve 114, so that the filter screen 107 is clamped tightly; the rubber pad 113 and the rubber sleeve 114 can avoid the shaking of the filter screen 107 after installation, thereby improving the stability.

[0028] In addition, the material receiving box 115 is fixedly connected with the mounting frame 105 and located on the side of the mounting frame 105 close to the filter screen 107, the process groove 109 is formed in the filter screen 107, the process groove 109 is located on the side of the filter screen 107 which is inclined, the material receiving box 115 is installed in the mounting frame 105 and located directly below the process groove 109, and the fine particles can fall into the material receiving box 115 through the process groove 109, so that the fine particles are conveniently collected.

[0029] Finally, the sealing ring 116 is arranged on the water tank 101 and located on the side of the water tank 101 close to the push-pull plate 106, the sealing ring 116 is arranged on the inner wall of the slot 103 of the water tank 101, the gap of the slot 103 is filled by the sealing ring 116 after the push-pull plate 106 is closed, so that the water body is prevented from flowing out, and the sealing performance is improved through the sealing ring 116.

[0030] In the embodiment, the filter screen 107 is designed as a drawer type structure, the fine particles can be effectively filtered through the filter screen 107, meanwhile, the filter screen 107 can be conveniently and quickly disassembled through the clamping seat 110, the positioning pin 111 and the positioning protrusion 112, the powder material collection in the dehydration and filtration is greatly improved, the potential hidden danger caused by the powder material deposition to the water pump is avoided, the time for cleaning the pool during the production of a single order is greatly shortened, and the problems that the fine particles enter the circulating water through the small holes of the filter screen of the dehydration machine, enter the water pump along with the water circulation, cause the water pump to be damaged, and the pool needs to be cleaned to prevent the powder material of a previous formula from polluting the powder material of a subsequent formula during the production of an order, so that the machine needs to be stopped for cleaning, and a large amount of time is wasted are solved.

[0031] The above only discloses one or more preferred embodiments of the application, and cannot limit the scope of the rights of the application, and those skilled in the art can understand that all or part of the processes of the above embodiments can be implemented, and equivalent changes made according to the claims of the application still belong to the scope covered by the application.

Claims

1. A plastic particle dewatering machine with self-cleaning filter powder, comprising a water tank and a dewatering barrel body, characterized in that, Further comprising a filter assembly; The filter assembly comprises a guide rail, a mounting frame, a push-pull plate, a filter screen and a quick-change component, the guide rail is fixedly connected with the water tank and located in the water tank, the mounting frame is slidingly installed in the water tank through the guide rail, the push-pull plate is fixedly connected with the mounting frame and cooperates with the water tank, the filter screen is connected with the mounting frame through the quick-change component, the quick-change component is installed on the mounting frame and supports the filter screen.

2. The plastic particle dewatering machine with self-cleaning filter powder according to claim 1, characterized in that, The quick-change component comprises a clamping seat, a positioning pin rod and a positioning protrusion, the clamping seat is fixedly connected with the mounting frame and located on one side of the mounting frame; the positioning pin rod is fixedly connected with the mounting frame and located on the side of the mounting frame away from the clamping seat; the positioning protrusion is sleeved outside the positioning pin rod and fixedly connected with the positioning pin rod, and the filter screen contacts the clamping seat and the positioning protrusion.

3. The plastic particle dewatering machine with self-cleaning filter powder according to claim 2, characterized in that, The quick-change component further comprises a rubber pad and a rubber sleeve, the rubber pad is arranged in the clamping seat; and the rubber sleeve is arranged at the end of the positioning pin rod.

4. The plastic particle dewatering machine with self-cleaning filter powder according to claim 1, characterized in that, The filter assembly further comprises a receiving box, the receiving box is fixedly connected with the mounting frame and located on the side of the mounting frame close to the filter screen.

5. The plastic particle dewatering machine with self-cleaning filter powder according to claim 1, characterized in that, The filter assembly further comprises a sealing ring, the sealing ring is arranged on the water tank and located on the side of the water tank close to the push-pull plate.

Citation Information

Patent Citations

  • Plastic particle dehydrator

    CN213480828U