Positioning device for thermal insulation cotton of solar collector
By using side positioning devices and end positioning devices in solar collectors, combined with detection sensors and pressure rollers, the problem of inaccurate positioning of insulation cotton was solved, achieving accurate and adaptive positioning of the insulation cotton.
Patent Information
- Application Number
- CN202422882486.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-11-25
AI Technical Summary
In solar collectors, insulation cotton is prone to bulging during the positioning process, leading to inaccurate positioning, especially at the end.
The machine employs a side positioning device and an end positioning device on the frame. The side positioning device positions the long side of the insulation cotton through a lifting frame and a guide wheel assembly, while the end positioning device positions the short side of the insulation cotton through an end blocking positioning beam and a pressure roller. It is also equipped with a detection sensor to detect and adjust the rotation of the pressure roller to prevent arching.
It achieves accurate positioning of the insulation cotton, avoids bulging, and improves the accuracy and adaptability of positioning to meet the needs of insulation cotton of different sizes.
Smart Images

Figure CN223606467U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to solar energy collector technical field especially relates to a solar energy collector thermal insulation cotton positioning device. BACKGROUND
[0002] Solar energy collector is a kind of equipment for converting solar radiation into heat energy. Since solar energy is relatively dispersed, it must be concentrated, so the collector is the key part of various solar energy devices. Solar energy collector mainly has heat-absorbing plate, glass plate, thermal insulation cotton, bottom plate, frame and core pipe assembly, wherein, bottom plate is assembled with frame to form a frame structure first, and thermal insulation cotton is bonded on the bottom plate, so thermal insulation cotton and frame need to be assembled, so the delivered thermal insulation cotton needs to be positioned, and since thermal insulation cotton is a relatively soft plate, the thermal insulation cotton may be bulged when being positioned, resulting in inaccurate positioning, especially when the end of thermal insulation cotton is positioned, the possibility of bulging is greater. SUMMARY
[0003] The utility model provides a kind of solar energy collector thermal insulation cotton positioning device, the thermal insulation cotton positioning device can accurately position thermal insulation cotton, avoid the situation of bulging.
[0004] To solve the above technical problems, the technical scheme of the utility model is: a kind of solar energy collector thermal insulation cotton positioning device, including rack, the main conveying roller group for conveying thermal insulation cotton is provided on the rack, positioning station is provided on the main conveying roller group, side positioning device and end positioning device are installed on the rack at positioning station, the side positioning device is positioned to the long side of thermal insulation cotton;End positioning device is used for positioning the short side of thermal insulation cotton;The end positioning device includes two end positioning supports respectively installed on the two sides of rack, vertically slidingly installed with the transversely extending end blocking positioning beam on the end positioning support, the end blocking positioning beam is driven to lift by positioning lifting power device, the pressing plate extending upwards is provided on the end blocking positioning beam, the pressing plate is horizontally arranged and is perpendicular to the end blocking positioning beam, the pressing plate is vertically elastically slidingly installed with several transversely extending pressure rollers, one of the pressure rollers is drivingly connected with the forward and reverse drive motor on the pressing plate, and the pressure roller is higher than the bottom of the end blocking positioning beam.
[0005] As a more preferred scheme, the end positioning support is longitudinally slidingly installed on the rack, and the end positioning support is driven by longitudinal positioning drive device.
[0006] As a more preferred scheme, the pressing plate is also provided with detection sensor for detecting whether the end of thermal insulation cotton is bulged, and the detection sensor is close to the end blocking positioning beam.
[0007] As a more preferred solution, the detection sensor is a proximity switch, and the lower end of the proximity switch is higher than the bottom of the pressure roller.
[0008] As a more preferred solution, the side positioning device comprises a lifting frame vertically slidingly mounted on the frame, and the lifting frame is driven by a lifting power device; the upper end of the lifting frame is provided with a plurality of support bars, each of which is located in the gap between adjacent main conveying rollers of the main conveying roller set; each support bar is provided with a guide roller set perpendicular to the conveying direction of the main conveying roller set; one side of the frame is provided with a side reference plate, and the other side is provided with a side positioning plate slidingly mounted laterally; the side positioning plate is driven by a side positioning power device to approach the side positioning plate.
[0009] As a more preferred solution, the side reference plate is slidingly mounted on the frame laterally, and the side reference plate is driven by a position adjusting power device.
[0010] As a more preferred solution, both ends of the side reference plate and the side positioning plate are provided with inclined avoidance slopes.
[0011] After the above technical scheme is adopted, the effect of the present application is that: the side positioning device and the end positioning device are installed on the frame at the positioning station, the side positioning device is used for positioning the long side of the thermal insulation cotton, and the end positioning device is used for positioning the short side of the thermal insulation cotton; the end positioning device comprises two end positioning supports respectively installed on the two sides of the frame, a horizontally extending end blocking positioning beam is vertically slidingly mounted on the end positioning support, the end blocking positioning beam is driven to rise and fall by a positioning lifting power device, an upwardly extending pressing plate is arranged on the end blocking positioning beam, the pressing plate is horizontally arranged and perpendicular to the end blocking positioning beam, a plurality of horizontally extending pressure rollers are vertically and elastically slidingly mounted on the pressing plate, one of the pressure rollers is in transmission connection with the forward and reverse driving motor on the pressing plate, and the pressure roller is higher than the bottom of the end blocking positioning beam; therefore, when the end of the thermal insulation cotton is positioned, the end blocking positioning beam will be lowered, and the pressing plate will also be lowered, the pressing plate will be in contact with the surface of the thermal insulation cotton when it is lowered, the pressure roller will assist in pressing the surface of the thermal insulation cotton during conveying, at this time, the forward and reverse driving motor can be used to drive the pressure roller to slowly approach the end blocking positioning beam, so as to avoid the end arching caused by the fast conveying speed of the main conveying roller set; at the same time, the pressure roller can also assist in pressing the thermal insulation cotton, and further avoid arching; if the end arching occurs, the forward and reverse driving motor can be reversed to drive the pressure roller to rotate reversely, and then drive the thermal insulation cotton to move reversely, so as to flatten the arched part, therefore, the positioning device can accurately position the thermal insulation cotton, and the positioning is more accurate.
[0012] Since the end positioning support is longitudinally slidingly installed on the frame and is driven by the longitudinal positioning driving device, the end positioning support can be longitudinally moved by longitudinal positioning driving, so that the positioning position can be changed to meet the positioning requirements of the insulation cotton of different sizes.
[0013] Since the detection sensor is arranged on the pressing plate and is close to the end blocking positioning beam, when the insulation cotton is positioned by the end blocking positioning beam, if the end is arched, the detection sensor can detect the arched position, so that the pressing wheel is reversely rotated to flatten the arched position.
[0014] Since the side positioning device comprises a lifting frame which is vertically slidingly installed on the frame and is driven by the lifting power device, the upper end of the lifting frame is provided with a plurality of support bars, each of which is located in the gap between the adjacent main conveying rollers of the main conveying roller set, and each of the support bars is provided with a guide roller set which is perpendicular to the conveying direction of the main conveying roller set, one side of the frame is provided with a side reference plate, and the other side is provided with a side positioning plate which is transversely slidingly installed and is driven by the side positioning power device to approach the side positioning plate, the side positioning device lifts the insulation cotton by the support bars, and then the side positioning plate pushes the insulation cotton transversely to constrain the insulation cotton between the side reference plate and the side positioning plate, since the side positioning device pushes and positions the insulation cotton transversely from the width direction of the insulation cotton, the insulation cotton is not easy to be arched, after positioning, the side positioning plate retreats, and the insulation cotton falls on the main conveying roller set and is conveyed downstream.
[0015] Since the side reference plate is transversely slidingly installed on the frame and is driven by the position adjusting power device, the transverse position of the side reference plate can be adjusted to meet the positioning requirements of the insulation cotton of different sizes.
[0016] Since the side reference plate and the side positioning plate are both provided with inclined avoidance slopes at the two ends, the two ends of the side reference plate and the side positioning plate will not contact the side edges of the insulation cotton, so that the hooking and pulling between the end and the side of the insulation cotton is avoided. BRIEF DESCRIPTION OF DRAWINGS
[0017] The utility model will be further explained in connection with the drawings and embodiments.
[0018] Figure 1 is the structure front view of the utility model embodiment;
[0019] Figure 2 is the local plan view of the utility model embodiment;
[0020] Figure 3 is Figure 1 the enlarged schematic view at A.
[0021] In the drawings: 1, rack; 2, conveying motor; 3, side positioning device; 31, lifting frame; 32, support strip; 33, synchronous lifting mechanism; 34, jacking power device; 35, guide wheel set; 36, side reference plate; 361, avoidance slope; 37, position adjusting power device; 38, side positioning plate; 39, side positioning power device; 4, end positioning device; 41, end positioning support; 42, end blocking positioning beam; 43, longitudinal positioning driving device; 44, positioning lifting power device; 45, pressing plate; 46, detection sensor; 47, pressing wheel; 48, forward and reverse driving motor; 5, main conveying roller. DETAILED DESCRIPTION
[0022] The utility model will be described in further detail below through specific examples.
[0023] As Figures 1 to 3 shown, a positioning device for thermal insulation cotton of solar heat collector, including rack 1, be provided with main conveying roller 5 group for conveying thermal insulation cotton on the rack 1, wherein main conveying roller 5 group includes several interval arrangement main conveying roller 5, the rack 1 is installed with the conveying motor 2 of driving the rotation of main conveying roller, and the conveying motor 2 is driven through chain transmission between main conveying roller.
[0024] The main conveying roller 5 group is provided with a positioning station, and the thermal insulation cotton can position the end and the side edge on the positioning station.
[0025] The rack 1 is installed with side positioning device 3 and end positioning device 4 at the positioning station, and the side positioning device 3 is used to position the long side of the thermal insulation cotton.
[0026] As Figure 1 and Figure 2 shown, the side positioning device 3 is located at the upstream of the end positioning device 4. The side positioning device 3 includes lifting frame 31 vertically slidingly installed on the rack 1, and the lifting frame 31 is driven by jacking power device 34, wherein the jacking power device 34 selects a synchronous cylinder. Since the length of the lifting frame 31 is relatively long, the lifting frame 31 is lifted and installed on the rack 1 by the synchronous lifting mechanism 33, and the synchronous lifting mechanism 33 selects a plurality of worm gear screw synchronous lifters.
[0027] The upper end of the lifting frame 31 is provided with a plurality of support bars 32, each of which is located in the gap between adjacent main conveying rollers 5 of the main conveying roller 5 group, and each of the support bars 32 is provided with a guide wheel group 35 perpendicular to the conveying direction of the main conveying roller 5 group, so as to facilitate the transverse conveying of the thermal insulation cotton. One side of the rack 1 is provided with a side reference plate 36, and the other side is transversely slidably provided with a side positioning plate 38. The side positioning plate 38 is driven to approach the side positioning plate 38 by a side positioning power device 39. The side positioning power device 39 is preferably a rodless cylinder, and is also arranged in the gap between the main conveying rollers 5. The side reference plate 36 is transversely slidably arranged on the rack 1, and is driven by a position adjusting power device 37. Similarly, the position adjusting power device 37 is preferably a cylinder, and the side reference plate 36 is driven by the cylinder, so that the position of the side reference plate 36 can be adjusted according to the size of the thermal insulation cotton and the set positioning position, and the flexibility is higher. The side reference plate 36 and the side positioning plate 38 are both provided with inclined avoidance slopes 361 at both ends. In this way, the ends of the side reference plate 36 and the side positioning plate 38 do not contact the side wall of the thermal insulation cotton, so as to avoid the end processing burr from hooking the thermal insulation cotton.
[0028] As shown in Figure 1 and Figure 3 The end positioning device 4 is used for positioning the short side of the thermal insulation cotton. The end positioning device 4 comprises two end positioning supports 41 respectively arranged on both sides of the rack 1. In this embodiment, the end positioning supports 41 are longitudinally slidably arranged on the rack 1, and are driven by a longitudinal positioning driving device 43. The longitudinal positioning driving device 43 can also be a rodless electric cylinder. In this way, the position of the end positioning support 41 can be adjusted, so as to satisfy the end positioning of different positions. At the same time, the rodless electric cylinder can also drive the end positioning support 41 to actively approach the thermal insulation cotton, and then move to the positioning position together with the thermal insulation cotton, so as to further reduce the extrusion of the thermal insulation cotton and avoid the arching of the thermal insulation cotton.
[0029] The end positioning support 41 is vertically slidably provided with a transversely extending end blocking positioning beam 42, which is driven to rise and fall by a positioning lifting power device 44. The end blocking positioning beam 42 is provided with an upwardly extending pressing plate 45, which is horizontally arranged and perpendicular to the end blocking positioning beam 42. The pressing plate 45 is vertically and elastically slidably provided with a plurality of transversely extending pressing wheels 47, one of which is in transmission connection with a forward and reverse driving motor 48 on the pressing plate 45. The transmission at this position can adopt chain transmission or belt transmission. Although the pressing wheel 47 is elastically slidably arranged, the elastic sliding stroke of the pressing wheel 47 can be controlled to be relatively small, so as not to affect the transmission reliability between the pressing wheel 47 and the forward and reverse driving motor 48.
[0030] The pressing wheel 47 is higher than the bottom of the end blocking positioning beam 42. The pressing plate 45 is further provided with a detection sensor 46 for detecting whether the end of the thermal insulation cotton is bulged, and the detection sensor 46 is close to the end blocking positioning beam 42. The detection sensor 46 is a proximity switch, and the lower end of the proximity switch is higher than the bottom of the pressing wheel 47.
[0031] Therefore, normally, the detection sensor 46 cannot sense the thermal insulation cotton because the lower end of the detection sensor 46 is higher than the bottom of the pressing wheel 47. When the thermal insulation cotton is bulged, the detection sensor 46 is triggered to detect the thermal insulation cotton. In the embodiment, the detection sensor 46 is arranged in a transverse row, and of course, can be arranged in multiple rows and located between adjacent pressing wheels 47.
[0032] The above-described embodiments are only preferred embodiments of the present application, and are not intended to limit the scope of the present application. Various modifications and improvements of the technical solutions of the present application made without departing from the design spirit of the present application shall fall within the protection scope of the present application as defined by the claims.
Claims
1. A positioning device for thermal cotton of a solar collector, comprising a frame, wherein a main conveying roller group for conveying thermal cotton is arranged on the frame, characterized in that: The main conveying roller group is provided with a positioning station, and a side positioning device and an end positioning device are installed at the positioning station on the frame, the side positioning device is used for positioning the long side of the thermal insulation cotton, and the end positioning device is used for positioning the short side of the thermal insulation cotton; the end positioning device comprises two end positioning supports which are respectively installed on the two sides of the frame, a transversely extending end blocking positioning beam is vertically and slidably installed on the end positioning support, the end blocking positioning beam is driven to ascend and descend by a positioning lifting power device, an upwardly extending pressing plate is arranged on the end blocking positioning beam, the pressing plate is horizontally arranged and perpendicular to the end blocking positioning beam, a plurality of transversely extending pressing wheels are vertically and elastically slidably installed on the pressing plate, one of the pressing wheels is in transmission connection with a forward and reverse driving motor on the pressing plate, and the pressing wheels are higher than the bottom of the end blocking positioning beam.
2. The positioning device for the thermal insulation cotton of a solar collector according to claim 1, characterized in that: The end positioning support is longitudinally slidably installed on the frame, and the end positioning support is driven by a longitudinal positioning driving device.
3. A positioning device for thermal insulation cotton of a solar collector according to claim 2, characterized in that: A detection sensor for detecting whether the end of the thermal insulation cotton is bulged is further arranged on the pressing plate, and the detection sensor is close to the end blocking positioning beam.
4. A positioning device for thermal insulation cotton of a solar collector according to claim 3, characterized in that: The detection sensor is a proximity switch, and the lower end of the proximity switch is higher than the bottom of the pressing wheel.
5. A positioning device for thermal insulation cotton of a solar collector according to claim 4, characterized in that: The side positioning device comprises a lifting frame which is vertically and slidably installed on the frame, the lifting frame is driven by a jacking power device, the upper end of the lifting frame is provided with a plurality of supporting strips, each supporting strip is located in the gap between adjacent main conveying rollers of the main conveying roller group, each supporting strip is provided with a guide wheel group which is perpendicular to the conveying direction of the main conveying roller group, one side of the frame is provided with a side reference plate, and the other side is transversely slidably provided with a side positioning plate, and the side positioning plate is driven to approach the side positioning plate by a side positioning power device.
6. A positioning device for thermal insulation cotton of a solar collector according to claim 5, characterized in that: The side reference plate is transversely slidably installed on the frame, and the side reference plate is driven by a position adjusting power device.
7. A positioning device for thermal insulation cotton of a solar collector according to claim 6, characterized in that: Both ends of the side reference plate and the side positioning plate are provided with inclined avoidance inclined surfaces.