A flow guide rail type monitoring camera device for a tower
By adopting the design of M-shaped double-rail guide rails and multi-angle adjustable support platform, the stability and adjustment flexibility problems of traditional crane camera devices are solved, realizing all-round, multi-angle monitoring of the crane and improving the stability and durability of the equipment.
Patent Information
- Application Number
- CN202520201992.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2035-02-10
AI Technical Summary
In the existing technology, the traditional mobile rail monitoring camera device for tower cranes has a single design and adjustment function, resulting in poor stability, inflexible adjustment, and difficulty in achieving all-round monitoring.
The device employs an M-shaped double-rail guide structure, combined with a multi-angle adjustable support platform and a height adjustment drive device. Through the cooperation of the M-shaped double-rail guide and the sliding platform, stable movement and precise adjustment of the camera device are achieved.
It improves the stability and accuracy of monitoring, enhances the reliability and durability of equipment, meets the comprehensive monitoring needs in complex environments, and reduces the risk of equipment damage and maintenance costs.
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Figure CN223609767U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of camera device, more particularly to a flow guide rail type monitoring camera device for tower crane. BACKGROUND
[0002] In modern industrial production, construction and operation and maintenance of some large equipment, tower crane is widely used. As a kind of key hoisting equipment, the safe and efficient operation of tower crane is very important. In order to monitor the working state of tower crane in real time and ensure the safety in operation, the flow guide rail type monitoring camera device for tower crane emerges as the times require. This device can move flexibly on the tower crane along the guide rail, realize the all-round monitoring of different parts and different working angles of the tower crane, provide real-time visual information for the operator, assist him to accurately judge the running state of the tower crane and timely find potential safety hazards.
[0003] The utility model of a kind of tunnel hole warehouse inside early warning camera auxiliary installation device (application number for CN202411826768.4) of Chinese utility model patent (publication (publication) number:CN119260644A) includes guide rail, further includes: two support mechanisms, two The support mechanism is arranged at the both ends position of guide rail respectively;Slip table, the slip table is compatible with guide rail, and is slidably installed on guide rail;Supporting table, the bottom middle position of supporting table is rotatably installed in the middle position of the table top of slip table;Two columns, two The column is vertically arranged and the bottom end is fixed on the both ends of supporting table respectively, the top end both sides of column are provided with square bar, the outer side of square bar is provided with reset structure that has reset ability and is relatively linearly moved with column, the outer side of column is provided with locking mechanism that makes two square bar position fixed.
[0004] Traditional flow guide rail type monitoring camera device for tower crane has many drawbacks. In the design of guide rail, the traditional guide rail structure is relatively simple, mostly using single rail or ordinary double rail design. Single rail guide rail has poor stability, and the camera device is prone to shaking during movement, affecting the stability and clarity of the shooting picture. Although ordinary double rail guide rail improves the stability to some extent, it still cannot meet the needs of complex working environment and high-precision monitoring. From the adjustment function of the camera device, the adjustment mode of the traditional device is limited. On the one hand, the angle adjustment is not flexible enough to meet the comprehensive monitoring of all angles of the tower crane. On the other hand, the height adjustment function is also single, the operation is complicated, and it is difficult to realize fast and accurate height adjustment. UTILITY MODEL CONTENTS
[0005] Therefore, the utility model provides a flow guide rail type monitoring camera device for tower crane, which solves the problem of single guide rail and adjustment structure, and improves the monitoring flexibility and adaptability.
[0006] This utility model is implemented as follows:
[0007] This utility model provides a mobile guide rail type monitoring camera device for crane towers, comprising a double-rail guide, a sliding platform adapted to the double-rail guide, a multi-angle adjustable support platform, a clamping assembly for the camera device, and a driving device for height adjustment; the cross-section of the double-rail guide has an M-shaped structure, the bottom shape of the sliding platform is adapted to the cross-section of the double-rail guide, and the sliding platform is slidably mounted on the double-rail guide; the bottom center position of the multi-angle adjustable support platform is rotatably mounted at the center position of the sliding platform's platform via a rotating shaft structure; the clamping assembly is disposed on the top of the multi-angle adjustable support platform, and the driving device is disposed on the top of the multi-angle adjustable support platform and connected to the clamping assembly.
[0008] Based on the above technical solution, the mobile guide rail type monitoring camera device for tower cranes of this utility model can be further improved as follows:
[0009] The dual-rail guide includes an upper guide rail, a lower guide rail, and a connecting part that connects the upper guide rail and the lower guide rail. The upper guide rail and the lower guide rail are parallel to each other, and two connecting parts are symmetrically arranged.
[0010] The upper guide rail has an inverted U-shaped cross-section with its opening facing downwards, and the side plates on both sides are perpendicular to the bottom surface; the lower guide rail has a U-shaped cross-section with its opening facing upwards, and the side plates on both sides are also perpendicular to the bottom surface; two connecting parts are symmetrically arranged and are inclined, respectively connecting the bottom of the two side plates of the upper guide rail and the top of the two side plates of the lower guide rail, so that the cross-section of the M-shaped double rail guide rail forms an M-shaped structure.
[0011] Furthermore, the bottom of the sliding platform is provided with a groove that is adapted to the upper guide rail, lower guide rail and connecting part of the double rail, and the groove slides in cooperation with the double rail.
[0012] Furthermore, the rotating shaft structure includes a fixed seat fixed at the middle position of the sliding platform surface and a rotating shaft disposed at the middle position of the bottom of the multi-angle adjustment support platform, the rotating shaft being rotatably installed in the fixed seat.
[0013] Furthermore, the fixed base is provided with a bearing, and the rotating shaft is rotatably connected to the fixed base through the bearing.
[0014] Furthermore, the multi-angle adjustable support platform includes a horizontal support platform and an inclined support leg disposed at the bottom of the horizontal support platform, wherein the angle between the inclined support leg and the horizontal support platform is 30°-60°.
[0015] Further, the number of the inclined support legs is three, and the three inclined support legs are evenly distributed in a circle with the rotating shaft as the center.
[0016] Further, the clamping assembly comprises a fixed seat body, a movable clamping block and an adjusting screw rod, the fixed seat body is fixed on the top of the multi-angle adjusting support platform, the movable clamping block is arranged opposite to the fixed seat body, and the adjusting screw rod is threadedly connected with the movable clamping block through the fixed seat body.
[0017] Further, the driving device is an electric telescopic rod, the fixed end of the electric telescopic rod is fixed on the top of the multi-angle adjusting support platform, and the telescopic end of the electric telescopic rod is fixedly connected with the clamping assembly.
[0018] For example, the ANT-26 type electric telescopic rod can be selected, which has the characteristics of stable operation and moderate load capacity, and can meet the requirements of the device on the height adjustment of the camera; or the DYTZ500 type electric telescopic rod can be selected.
[0019] Further, the sliding platform is further provided with a driving motor, an output shaft of the driving motor is connected with a gear, and one side of the double-rail guide rail is provided with a rack engaged with the gear.
[0020] Compared with the prior art, the flow guide rail type monitoring camera device for the tower crane has the following advantages:
[0021] Improve the monitoring stability and precision: the unique structural design of the M-shaped double-rail guide rail and the M-shaped guide rail adaptive sliding platform, and the cooperation of the guide wheel and the guide groove ensure the height stability of the camera device during movement, reduce the shaking and deviation, so that clearer and more stable pictures can be taken, providing more accurate monitoring information for the operator, which helps to timely discover and handle potential safety hazards. The multi-angle adjusting support platform and the precise height adjusting driving device enable the camera equipment to flexibly adjust the angle and height, realize the accurate monitoring of the tower crane in all directions and at multiple angles, and meet the monitoring requirements in complex working environments.
[0022] Enhance the reliability and durability of the equipment: the firm design of the camera equipment fixed clamping assembly and the application of the shock pad effectively reduce the vibration and impact of the camera equipment during work, reduce the risk of equipment damage, and prolong the service life of the equipment. The reasonable structural design of the M-shaped double-rail guide rail can evenly distribute the load, reduce the wear and fatigue of the guide rail, improve the durability of the guide rail, and reduce the maintenance cost of the equipment. BRIEF DESCRIPTION OF DRAWINGS
[0023] In order to more clearly illustrate the technical scheme of the utility model embodiment, the following will be to the utility model embodiment of the description needed to use the drawings briefly introduced, obviously, the following description in the drawings only some embodiments of the utility model, for those skilled in the art, under the premise of not paying the creative labor, still can obtain other drawings according to these drawings.
[0024] Fig. 1 It is a kind of flow guide rail type monitoring camera device for hanging tower example diagram;
[0025] Fig. 2 It is a kind of flow guide rail type monitoring camera device for hanging tower side view;
[0026] Fig. 3 It is the double-track guide rail sectional view of a kind of flow guide rail type monitoring camera device for hanging tower;
[0027] In the drawings, the component list represented by each sign is as follows:
[0028] 10, double-track guide rail;11, upper guide rail part;12, lower guide rail part;20, sliding platform;30, multi-angle adjusting support platform;31, pivot structure;32, horizontal support table;33, inclined support leg;40, clamping assembly;41, fixed seat body;42, movable clamping block. DETAILED DESCRIPTION
[0029] In order to make the purpose, technical scheme and advantage of the utility model embodiment more clear, the following will be to the technical scheme in the utility model embodiment, clear, complete, it is described in the utility model embodiment with the drawings in the utility model embodiment.
[0030] As Figs. 1-3 As shown in the utility model provides a kind of flow guide rail type monitoring camera device for hanging tower first embodiment, in the embodiment, including double-track guide rail 10, with the sliding platform 20 of double-track guide rail 10 adaptation, multi-angle adjusting support platform 30, the clamping assembly 40 for camera equipment and the driving device for height adjustment;The section of double-track guide rail 10 is M-shaped structure, the bottom shape of sliding platform 20 is adapted to the section of double-track guide rail 10, and sliding platform 20 is slidably installed on double-track guide rail 10;Multi-angle adjusting support platform 30 is rotatably installed at the middle position of the table surface of sliding platform 20 by pivot structure 31 in the middle position of bottom;Clamping assembly 40 is arranged at the top of multi-angle adjusting support platform 30, and driving device is arranged at the top of multi-angle adjusting support platform 30, and is connected with clamping assembly 40.
[0031] In the above technical solution, the double-rail guide rail 10 comprises an upper rail part 11, a lower rail part 12, and a connecting part connecting the upper rail part 11 and the lower rail part 12, the upper rail part 11 and the lower rail part 12 are parallel to each other, and the connecting part is symmetrically provided with two.
[0032] Further, in the above technical solution, the bottom of the sliding platform 20 is provided with a groove matched with the upper rail part 11, the lower rail part 12, and the connecting part of the double-rail guide rail 10, and the groove is in sliding fit with the double-rail guide rail 10.
[0033] Further, in the above technical solution, the rotating shaft structure 31 comprises a fixed seat fixed at the middle position of the table top of the sliding platform 20, and a rotating shaft arranged at the middle position of the bottom of the multi-angle adjusting support platform 30, and the rotating shaft is rotatably installed in the fixed seat.
[0034] Further, in the above technical solution, a bearing is arranged in the fixed seat, and the rotating shaft is rotatably connected with the fixed seat through the bearing.
[0035] Further, in the above technical solution, the multi-angle adjusting support platform 30 comprises a horizontal support table 32 and an inclined support leg 33 arranged at the bottom of the horizontal support table 32, and the included angle between the inclined support leg 33 and the horizontal support table 32 is 30°-60°.
[0036] Further, in the above technical solution, the number of the inclined support legs 33 is three, and the three inclined support legs 33 are uniformly distributed in a circle with the rotating shaft as the center.
[0037] Further, in the above technical solution, the clamping assembly 40 comprises a fixed seat body 41, a movable clamping block 42, and an adjusting screw rod, the fixed seat body 41 is fixed at the top of the multi-angle adjusting support platform 30, the movable clamping block 42 is arranged opposite to the fixed seat body 41, and the adjusting screw rod is threadedly connected with the movable clamping block 42 through the fixed seat body 41.
[0038] Further, in the above technical solution, the driving device is an electric telescopic rod, the fixed end of the electric telescopic rod is fixed at the top of the multi-angle adjusting support platform 30, and the telescopic end of the electric telescopic rod is fixedly connected with the clamping assembly 40.
[0039] Further, in the above technical solution, the sliding platform 20 is further provided with a driving motor, a gear is connected to the output shaft of the driving motor, and a rack is arranged on one side of the double-rail guide rail 10 and engaged with the gear.
[0040] Specifically, the principle of the utility model is:
[0041] The M-shaped double-rail guide rail is the basis for stable operation of the entire device. Its cross-section is in the shape of M, consisting of an upper rail part, a lower rail part, and a connecting part connecting the two. The inverted U-shaped design of the upper rail part and the U-shaped design of the lower rail part, combined with the inclined connecting part, allow the M-shaped guide rail to fit the sliding platform tightly. This design greatly increases the contact area and friction between the guide rail and the sliding platform, improving the stability of the sliding platform during movement. At the same time, the special shape of the M-shaped double-rail guide rail can effectively disperse the load from the sliding platform and the camera equipment, making it evenly distributed on the guide rail, reducing local stress concentration, and prolonging the service life of the guide rail;
[0042] The M-shaped guide rail sliding platform is installed by sliding into the groove on the bottom of the M-shaped double-rail guide rail. The driving motor drives the gear to rotate and engage with the rack on one side of the M-shaped double-rail guide rail, thereby achieving the movement of the sliding platform. This driving method has precise transmission ratio, can realize smooth and accurate movement of the sliding platform, and meets the needs of different monitoring positions. In addition, the cooperation of the guide wheel and the guide groove further ensures the straightness and stability of the sliding platform during movement, preventing it from deviating and shaking;
[0043] The multi-angle adjustment support platform is installed on the M-shaped guide rail sliding platform through a rotating shaft structure. The bearing in the fixed seat allows the rotating shaft to rotate freely, thereby realizing the rotation of the multi-angle adjustment support platform around the horizontal axis. The design of the inclined support legs not only increases the stability of the support platform, but also optimizes the stress distribution of the support platform by changing the inclination angle and number. The three inclined support legs are evenly distributed in a circle around the rotating shaft, forming a stable triangular support structure that can maintain balance at different rotation angles, ensuring that the camera equipment can work stably under various working conditions.
Claims
1. A flow rail type monitoring camera device for a tower crane, characterized by, The utility model provides a kind of double-rail guide rail (10), sliding platform (20) and the sliding platform (20) of adaptation with the double-rail guide rail (10), multi-angle adjusting support platform (30), clamping assembly (40) for camera equipment and driving device for height adjustment;The section of the double-rail guide rail (10) is M-shaped structure, the bottom shape of the sliding platform (20) is adapted to the section of the double-rail guide rail (10), the sliding platform (20) is slidably installed on the double-rail guide rail (10);The middle position of the bottom of the multi-angle adjusting support platform (30) is rotatably installed at the middle position of the mesa of the sliding platform (20) by pivot structure (31);The clamping assembly (40) is provided on the top of the multi-angle adjusting support platform (30), and the driving device is provided on the top of the multi-angle adjusting support platform (30) and is connected with the clamping assembly (40).
2. The flow rail type monitoring camera device for a crane tower according to claim 1, characterized by, The double-rail guide rail (10) includes an upper rail portion (11), a lower rail portion (12), and a connecting portion connecting the upper rail portion (11) and the lower rail portion (12), the upper rail portion (11) and the lower rail portion (12) are parallel to each other, and the connecting portion is symmetrically provided with two.
3. The flow rail type monitoring camera device for a crane tower according to claim 2, characterized by, The bottom of the sliding platform (20) is provided with a groove adapted to the upper rail portion (11), the lower rail portion (12), and the connecting portion of the double-rail guide rail (10), and the groove is slidably matched with the double-rail guide rail (10).
4. The flow rail type monitoring camera device for a crane tower according to claim 3, characterized by The pivot structure (31) includes a fixed seat fixed to the middle position of the mesa of the sliding platform (20), and a rotating shaft provided in the middle position of the bottom of the multi-angle adjusting support platform (30), and the rotating shaft is rotatably installed in the fixed seat.
5. The flow rail type monitoring camera device for a crane tower according to claim 4, characterized by, The fixed seat is provided with a bearing, and the rotating shaft is rotatably connected with the fixed seat through the bearing.
6. The flow rail type monitoring camera device for a crane tower according to claim 5, wherein The multi-angle adjusting support platform (30) includes a horizontal support table (32) and an inclined support leg (33) provided at the bottom of the horizontal support table (32), and the included angle between the inclined support leg (33) and the horizontal support table (32) is 30°-60°.
7. The flow rail type monitoring camera device for a crane tower according to claim 6, wherein The number of the inclined support leg (33) is three, and the three inclined support legs (33) are uniformly distributed in a circle with the rotating shaft as the center.
8. The flow rail type monitoring camera device for a crane tower according to claim 7, characterized by, The clamping assembly (40) includes a fixed seat body (41), a movable clamping block (42), and an adjusting screw, the fixed seat body (41) is fixed to the top of the multi-angle adjusting support platform (30), the movable clamping block (42) is oppositely provided with the fixed seat body (41), and the adjusting screw is threadedly connected with the movable clamping block (42) through the fixed seat body (41).
9. The flow rail type monitoring camera device for a crane tower according to claim 8, characterized by, The driving device is an electric telescopic rod, the fixed end of the electric telescopic rod is fixed to the top of the multi-angle adjusting support platform (30), and the telescopic end of the electric telescopic rod is fixedly connected with the clamping assembly (40).
10. The flow rail type monitoring camera device for a crane tower according to claim 9, characterized by, The sliding platform (20) is further provided with a driving motor, the output shaft of the driving motor is connected with a gear, and one side of the double-rail guide rail (10) is provided with a rack meshing with the gear.
Citation Information
Patent Citations
Auxiliary installation device for early warning camera in tunnel cave depot
CN119260644A
A kind of auxiliary installation device of early warning camera in tunnel cave
CN119260644B