Crimping wire pulling-out force detection device
By designing an automated wire pull-out force testing device, the inconsistency problem caused by manual testing was solved, and accurate and rapid testing of wire pull-out force was achieved.
Patent Information
- Application Number
- CN202422496847.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-13
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-10-13
AI Technical Summary
In existing technologies, conductor pull-out force testing relies on manual operation, resulting in inconsistent test results and low efficiency, and making it impossible to achieve automatic data acquisition.
A wire pull-out force detection device was designed, which includes components such as a display screen, a base plate, a tension sensor, and a stepper motor. The wire pull-out process is automatically controlled by a PLC controller to achieve real-time data acquisition and display.
It has enabled automated detection of conductor pull-out force, reducing the influence of human factors and improving the accuracy and efficiency of detection results.
Smart Images

Figure CN223610990U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a kind of for electric connector crimping wire pull-off force detection device, it is mainly applied to the detection field of electric connector contact piece and wire crimping after crimping. BACKGROUND
[0002] Electric connector and electric connector are connected by wire, and the connection mode of wire and contact piece has two kinds: one is that wire and contact piece are welded flatly, and the other is that wire and contact piece are crimped in crimping hole. There are detailed specification instructions for crimping wire, and different diameter wires select different section crimping pliers, and the wire pull-off force value after crimping is also different. Before each production, crimping wire needs to be detected. At present, wire pull-off force detection is manually detected by tension meter, one end of wire is fixed on tension meter, one end is clamped by forceps, two people move towards each other, and the pulling speed and force cannot be controlled. The tension is inconsistent in height direction, and the human factor has great influence. The authenticity of data cannot be reflected, in addition, data acquisition is recorded manually, and automatic data acquisition and the change of pull-off force cannot be achieved, so the efficiency is low.
[0003] Therefore, people have been seeking a practical technical solution. CONTENT OF UTILITY MODEL
[0004] The utility model provides a kind of crimping wire pull-off force detection device with simple structure, easy operation and high reliability in view of the deficiency of prior art.
[0005] The technical scheme adopted by the utility model is as follows:
[0006] A kind of crimping wire pull-off force detection device. The crimping wire pull-off force detection device is mainly composed of display screen, bottom plate, tension sensor fixing plate, starting switch, driver, tension sensor, nut, hook, contact piece, contact piece fixing disc, fixed plate, cylindrical pin, proximity switch, sliding table module, transmitter, stepper motor, case, PLC controller and USB interface. The case, the bottom plate installed on the case, the driver, the transmitter and the PLC controller arranged in the case, the display screen, the starting switch and the USB interface are installed on the case. The bottom plate, the sliding table module installed on the bottom plate, the positioning plate arranged on the sliding table module, the contact piece fixing disc threaded on the positioning plate, and the cylindrical pin connected on the contact piece fixing disc and the fixed plate. The sliding table module, the contact piece and the proximity switch installed on the sliding table module, and the stepper motor threaded on the sliding table module. The tension sensor fixing plate is installed on the bottom plate, the tension sensor arranged on the tension sensor fixing plate, the hook threaded on the tension sensor, and the nut is installed on the hook. DRAWINGS
[0007] Figure 1 is the structure front view of the crimping wire pull-off force detection device;
[0008] Figure 2 is the main view of the contact piece fixing disc;
[0009] Figure 3 is the sectional view of the contact piece fixing disc;
[0010] Fig. 1 shows a display screen, 2. bottom plate, 3. tension sensor fixing plate, 4. starting switch, 5. driver, 6. tension sensor, 7. nut, 8. hook, 9. contact piece, 10. contact piece fixing disc, 11. fixing plate, 12. cylindrical pin, 13. proximity switch, 14. sliding table module, 15. transmitter, 16. stepping motor, 17. case, 18. PLC controller, 19. USB interface. DETAILED DESCRIPTION
[0011] The technical scheme of the utility model is described in further detail below through specific embodiments.
[0012] In Figure 1 , 2 , 3, the wire pull-off force detection device mainly comprises a display screen 1, a bottom plate 2, a tension sensor fixing plate 3, a starting switch 4, a driver 5, a tension sensor 6, a nut 7, a hook 8, a contact piece 9, a contact piece fixing disc 10, a fixing plate 11, a cylindrical pin 12, a proximity switch 13, a sliding table module 14, a transmitter 15, a stepping motor 16, a case 17, a PLC controller 18, and a USB interface 19. The case 17, the bottom plate 2 installed on the case 17, the driver 5, the transmitter 15, and the PLC controller 18 arranged in the case 17, the display screen 1, the starting switch 4, and the USB interface 19 installed on the case 17. The bottom plate 2, the sliding table module 14 installed on the bottom plate 2, the positioning plate 11 arranged on the sliding table module 14, the contact piece fixing disc 10 and the cylindrical pin 12 connected to the contact piece fixing disc 10 and the fixing plate 11. The sliding table module 14, the contact piece 9 and the proximity switch 13 installed on the sliding table module 14, and the stepping motor 16 threaded through the sliding table module 14. The tension sensor fixing plate 3, the tension sensor fixing plate 3 installed on the bottom plate 2, the tension sensor 6 arranged on the tension sensor fixing plate 3, the hook 8 threaded through the tension sensor 6, and the nut 7 installed on the hook 8.
[0013] The detection is first connected to the power supply, according to the size of the contact piece diameter, in the six "U" shaped grooves 101 on the contact piece fixing disc 10 corresponding "U" shaped groove 101 is selected, the contact piece fixing disc 10 is fixed with cylindrical pin 12, then the wire with contact piece after crimping one end is fixed in the "U" shaped groove 101 of the contact piece fixing disc 10, the other end is fixed in the hook 8, press the corresponding start switch 4, the PLC controller 18 sends the instruction to the driver 5, the driver 5 drives the stepper motor 16 to drive the slide module 14 to move, the tension of the wire gradually increases, until the wire is separated from the contact piece or the slide module 14 moves to the farthest proximity switch 13, the PLC controller 18 sends the instruction to the driver 5, the driver 5 drives the stepper motor 16 to reverse, drives the slide module 14 to return to the original point, the pull-off force of the wire is fed back to the transmitter 15 in the form of voltage through the tension sensor 6, the voltage is converted into force through the transmitter 15, and the force is displayed through the display screen 1, the USB interface 19 can be connected with the computer to carry out data statistics or acquisition, then the pulled-off wire and the contact piece are removed, the test process is finished, the next step is to repeat the above operation to test until the test is finished.
[0014] Finally, it should be noted that: the above examples are used to illustrate the technical scheme of the utility model and not to limit it; although the utility model has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that: the specific embodiments of the utility model can still be modified or some technical features can be replaced; without departing from the spirit of the technical scheme of the utility model, they should be covered in the technical scheme range of the utility model claimed.
Claims
1. A crimped conductor pull-out force detection device characterized by, The crimping wire pull-out force detection device is mainly composed of a display screen, a bottom plate, a tension sensor fixing plate, a starting switch, a driver, a tension sensor, a nut, a hook, a contact piece, a contact piece fixing disc, a fixing plate, a cylindrical pin, a proximity switch, a sliding table module, a transmitter, a stepping motor, a machine case, a PLC controller and a USB interface; the bottom plate is installed on the machine case, the driver, the transmitter and the PLC controller are arranged in the machine case, the display screen, the starting switch and the USB interface are installed on the machine case, the sliding table module is installed on the bottom plate, the positioning plate is arranged on the sliding table module, the contact piece fixing disc is arranged on the positioning plate, the cylindrical pin is connected to the contact piece fixing disc and the fixing plate, the contact piece and the proximity switch are installed on the sliding table module, the stepping motor is arranged on the sliding table module, the tension sensor fixing plate is installed on the bottom plate, the tension sensor is arranged on the tension sensor fixing plate, the hook is arranged on the tension sensor, and the nut is installed on the hook. Six "U"-shaped grooves are arranged on the contact piece fixing disc, when detection is performed, one end of the crimping wire with the contact piece is fixed in the "U"-shaped groove of the contact piece fixing disc, and the other end is fixed on the hook by being tied into a knot.
2. The crimped wire pull force detection device according to claim 1, characterized by: