A new energy automobile battery charging and discharging test device
By designing an automated charging and discharging testing device for new energy vehicle batteries, the problem of tedious manual plugging and unplugging was solved, achieving efficient automated testing of multi-interface batteries and reducing the workload and labor intensity of operators.
Patent Information
- Application Number
- CN202520316652.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2035-02-26
AI Technical Summary
Existing new energy vehicle battery charging and discharging testing devices require frequent manual plugging and unplugging, which is cumbersome, has a narrow range of applications, and cannot simultaneously connect to batteries with multiple interfaces.
A charge-discharge testing device was designed, comprising a test bench, support base, drive unit, electrical connection unit, limiting component, and telescopic cylinder. The device achieves automatic insertion and removal of the battery pack charging interface through mechanized operation, reducing manual intervention.
It enables automated charging and discharging of multiple battery packs, improving the efficiency of plugging and unplugging, reducing labor intensity and costs for workers, and enhancing safety.
Smart Images

Figure CN223611667U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to new energy automobile battery test technical field especially relates to a new energy automobile battery charging and discharging test device. BACKGROUND
[0002] In the new energy automobile battery industry, the new energy automobile battery needs to be tested before leaving the factory. The test is a charging and discharging cycle aging test, so as to detect the endurance of the new energy automobile battery. Because there are many types of charging sockets on the new energy automobile battery, the general test device can only connect to the new energy automobile battery with the same interface, and the application range is narrow.
[0003] To solve the above technical problems, the existing patent 202221237278.7 discloses a lithium battery charging and discharging test device. The device does not need to frequently replace the charging and discharging interface of the charging and discharging equipment, and can realize that one charging and discharging equipment can test multiple lithium batteries with different interfaces. In the above prior art, the device needs to manually arrange the wires and plug the plugs at both ends of the plug-in connection during use, and the operation steps are relatively complicated. UTILITY MODEL CONTENT
[0004] Therefore, the utility model aims at providing a new energy automobile battery charging and discharging test device to solve the problem of manually arranging the wires and plugging the plugs at both ends of the plug-in connection, and the operation steps are relatively complicated.
[0005] Based on the above purpose, the utility model provides a new energy automobile battery charging and discharging test device, which comprises a test table and an aging detector arranged on the test table. The new energy automobile battery charging and discharging test device further comprises:
[0006] Two support seats arranged on the top of the test table relative to each other.
[0007] A driving part for driving the two support seats to move closer to or away from each other.
[0008] A plurality of electrical connection parts arranged side by side on the support seats, which are used to electrically connect the battery pack with the aging detector.
[0009] Two limiting parts arranged on the test table relative to each other, which are used to arrange the conveying belt and guide the limiting battery pack.
[0010] Preferably, the electrical connection part comprises a arranging groove arranged in the support seat, a limiting through groove is arranged between the inside of the arranging groove and the outside of the support seat, and a plug is slidably sleeved in the inside of the limiting through groove.
[0011] A sleeve rod is slidably inserted between the inside of the arranging groove and the outside of the support seat.
[0012] a wire electrically connected between the plug and the aging detector.
[0013] a telescopic cylinder arranged in the accommodating groove and used for pushing the plug to move linearly and reciprocally laterally.
[0014] Preferably, one end of the wire penetrates through the inside of the sleeve rod, and a plurality of wires are located between the two support seats.
[0015] Preferably, the sleeve rod and the plug are respectively located on opposite surfaces of the support seat, and a plurality of sleeve rods are respectively located on opposite surfaces of the two support seats.
[0016] Preferably, the limiting member comprises a guide seat fixed on one side of the test table, a conveying chute is horizontally arranged on the top of the guide seat, and a side wall is fixed on the side of the conveying chute away from the test table.
[0017] Preferably, the length of the side wall is equal to the length of the conveying chute, and the top of the side wall is higher than the top of the support seat.
[0018] Preferably, the driving part comprises two guide grooves oppositely arranged on the top of the test table, a rack is slidably arranged in the inside of the guide groove, and one end of the top of the rack is fixed on the bottom of the support seat.
[0019] An installation groove is communicated between the two guide grooves, a transmission gear is rotatably arranged in the inside of the installation groove, and the tooth surfaces on the two sides of the transmission gear are respectively engaged with the tooth surfaces of the two racks.
[0020] A driving motor is used for driving the transmission gear to rotate.
[0021] Preferably, the two racks are symmetrically distributed on the two sides of the transmission gear, and the installation groove is located between the two guide grooves.
[0022] The utility model discloses the beneficial effects of:
[0023] The utility model discloses the cooperation of limiting member, conveying belt and electric connection department etc. structure, can according to the charging interface model on battery pack, control conveying belt and send battery pack to corresponding plug place, in order to control driving part and telescopic cylinder to cooperate each other, realize automatically and insert the plug into the interface on battery pack, complete the operation of electricity, and can automatically drive the plug to pull out after testing, complete the operation of power off, do not need manpower to pull in and pull out the plug, and can be unified and inserted or pulled out, greatly improve the efficiency of the plug and pull out, and reduce the work load and labor intensity of operating personnel. BRIEF DESCRIPTION OF DRAWINGS
[0024] In order to more clearly illustrate the technical solutions of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings described below only belong to the present application, and other drawings can also be obtained by those skilled in the art without creative labor on the basis of these drawings.
[0025] Figure 1 Schematic view of the present application Figure 1 ;
[0026] Figure 2 Schematic view of the present application Figure 2 ;
[0027] Figure 3 Schematic view of the present application Figure 3 ;
[0028] Figure 4 Schematic view of the present application Figure 4 .
[0029] Marked as:
[0030] 1, test bench; 2, aging detector; 3, support seat; 4, driving part; 5, electrical connection part; 51, placing groove; 52, limiting slot; 53, plug; 54, sleeve rod; 55, telescopic cylinder; 56, wire; 6, limiting piece; 61, guide seat; 62, conveying chute; 63, side wall block. DETAILED DESCRIPTION
[0031] In order to make the purpose, technical scheme and advantages of the present application more clear, the following will further describe the present application in detail with specific embodiments.
[0032] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the present application should be understood as the usual meaning understood by those skilled in the art to which the present application belongs. The "first", "second" and similar words used in the present application do not represent any order, quantity or importance, but are only used to distinguish different components. "Include" or "contain" and similar words mean that the elements or objects before the word cover the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connection" or "connected" and similar words are not limited to physical or mechanical connection, but can include electrical connection, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to represent relative positional relationship, when the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0033] As Figures 1 to 4As shown, a new energy vehicle battery charging and discharging test device, including test table 1 and aging detector 2 on the test table 1, can be arranged side by side, the aging detector 2 is electrically connected with external line, one end of the external line is electrically connected with external power supply, the new energy vehicle battery charging and discharging test device further comprises:
[0034] Two support seats 3 are arranged on the top of the test table 1.
[0035] The driving part 4 is used for driving the two support seats 3 to move close to or away from each other.
[0036] Several electrical connection parts 5 are arranged side by side on the support seat 3, and the electrical connection part 5 is used for electrically connecting the battery pack with the aging detector 2.
[0037] Two limit parts 6 are arranged on the test table 1, and the limit part 6 is used for arranging the conveying belt and guiding the limit battery pack. The conveying belt can simultaneously pass through the inside of the multiple limit parts 6 arranged side by side, and the conveying belt is transversely parallel to the support seat 3, so that when the conveying belt conveys the battery pack, the electrical connection part 5 can be opposite to the plug-in interface of the battery pack, and the mechanical operation plug-in and pull-out between the two can be facilitated, the power-on, charging and power-off operations can be realized, the mechanical power-on or power-off operation can replace the manual power-on or power-off operation, the multiple battery packs can be uniformly powered on or powered off, the efficiency of the battery pack power-on or power-off operation can be improved, the labor cost can be greatly reduced, the workload of workers can be reduced and the labor intensity of workers can be reduced, and in the process of power-on or power-off of the battery pack, the workers can be prevented from approaching the charging port, and the safety of the power-on or power-off operation can be improved.
[0038] As shown in Figure 2 and Figure 4 The electrical connection part 5 includes a mounting groove 51 arranged in the support seat 3, a limiting through groove 52 is arranged between the inside of the mounting groove 51 and the outside of the support seat 3, and a plug 53 is slidably arranged in the limiting through groove 52.
[0039] The sleeve rod 54 is slidably arranged between the inside of the mounting groove 51 and the outside of the support seat 3.
[0040] The lead wire 56 is electrically connected between the plug 53 and the aging detector 2.
[0041] The telescopic cylinder 55 is arranged in the mounting groove 51, and the telescopic cylinder 55 is used for transversely pushing the plug 53 to move linearly and reciprocally.
[0042] A plurality of support seats 3 can be arranged side by side along the conveying direction of the conveying belt. In this way, a plurality of battery packs can be conveyed side by side to the designated position, so that the plurality of battery packs correspond one by one to the plurality of support seats 3. At the same time, the plug interface on the battery pack can correspond to the plug 53 on the corresponding support seat 3. In this way, the corresponding telescopic cylinder 55 can be controlled to extend to push one end of the plug 53 out of the limiting slot 52 to a certain distance outside. Then, the driving part 4 is operated to drive the two opposite support seats 3 away from each other until the plug 53 is firmly plugged into the plug interface on the battery pack. In this way, simultaneous plugging of a plurality of battery packs can be achieved, the efficiency of connecting the plurality of battery packs to electricity can be improved, the workload of workers during this process can be reduced, and the labor intensity of workers can be reduced, achieving multiple goals at once.
[0043] As shown in Figure 2 and Figure 4 , one end of the wire 56 passes through the inside of the sleeve rod 54, and a plurality of wires 56 are located between the two support seats 3. This design can avoid interference of the wire 56 with the action of the driving part 4 driving the two opposite support seats 3 to move closer to or away from each other. It can also arrange a plurality of wires 56 together to improve the appearance of the wire arrangement.
[0044] As shown in Figure 2 and Figure 4 , the sleeve rod 54 and the plug 53 are located on the opposite two faces of the support seat 3, respectively, and a plurality of sleeve rods 54 are located on the opposite faces of the two support seats 3, respectively. This design allows the battery pack to be conveyed on both sides of the test bench 1 at the same time, increases the number of battery packs tested at one time, thereby improving the efficiency of the entire battery pack test, and relatively reduces the test floor area, thereby improving the space utilization rate in the workshop.
[0045] As shown in Figures 1 to 3 , the limiting part 6 includes a guide seat 61 fixed on one side of the test bench 1. A conveying chute 62 is transversely provided on the top of the guide seat 61. The conveying belt passes through the inside of the conveying chute 62. In this way, the battery pack can be conveyed from the inside of the conveying chute 62, facilitating the operation of the conveying belt to convey the battery pack to the plug 53 corresponding to the plug interface thereon. A side wall 63 is fixed on the side of the conveying chute 62 away from the test bench 1.
[0046] The length of the side wall 63 is equal to the length of the conveying chute 62, and the top of the side wall 63 is higher than the top of the support seat 3. In this way, when the plug 53 is plugged into the plug interface on the battery pack, the side wall 63 can limit and support the battery pack, preventing the battery pack from being pushed when the plug 53 is plugged in. The plug 53 can be plugged in place, avoiding poor electrical connection.
[0047] As shown in Figures 1 to 4The driving part 4 includes two guide grooves arranged opposite to the top of the test table 1, and a rack is slidably arranged in the guide grooves.
[0048] A mounting groove is communicated between the two guide grooves, and a transmission gear is rotatably arranged in the mounting groove.
[0049] A driving motor for driving the transmission gear to rotate.
[0050] The two racks are axially symmetrically arranged on the two sides of the transmission gear, and the mounting groove is located between the two guide grooves.
[0051] In this way, by controlling the forward and reverse rotation of the driving motor, the relative two support seats 3 can be driven to move linearly towards or away from each other, so that the plug 53 and the plug interface on the battery pack can be inserted or pulled out, and the plug-in and pull-out actions of the plug 53 can be replaced by manual operation, and the plug-in and pull-out actions of multiple plugs 53 can be unified, which can improve the efficiency of the plug-in and pull-out actions of the plug 53 and reduce labor costs.
[0052] Working principle: through the conveying belts arranged on both sides of the test table 1, multiple battery packs can be simultaneously conveyed to the designated position and matched with the support seats 3 one by one, at this time, the plug interface on the battery pack will be matched with the corresponding plug 53, then the operator can simultaneously control multiple corresponding telescopic cylinders 55 to extend, push the plug 53 corresponding to the plug interface on the battery pack to a certain distance, and then control multiple driving parts 4 to operate and drive the support seats 3 and the plugs 53 to synchronously approach the battery pack until the corresponding plug 53 is firmly inserted into the plug interface on the battery pack, in this process, the remaining unused plugs 53 on one support seat 3 are in a completely retracted state in the limiting slot 52, so that when the required plug 53 is needed, the corresponding telescopic cylinder 55 can be controlled to push the required plug 53 out of the fixed position, without disassembly and replacement, improving the efficiency of the test operation, after the plug 53 is inserted in place, the aging detector can test the related detection items of the battery pack, after the test is completed, multiple driving parts 4 can be simultaneously controlled to drive multiple support seats 3 to move away from the battery pack, so that the plug 53 and the battery pack are separated, and the pull-out action of multiple plugs 53 is completed, which greatly improves the test efficiency, without manual plug-in and pull-out of the plug 53, greatly reducing the workload of workers and reducing the labor intensity of workers.
[0053] Those skilled in the art will understand that the above discussion of any of the embodiments is merely exemplary in nature and is not intended to imply that the scope of the present application, including the claims, is limited to these examples; the above embodiments or technical features among different embodiments can also be combined, the steps can be implemented in any order, and there are many other changes of different aspects of the present application as described above, which are not provided in details for the sake of brevity.
[0054] The present application is intended to cover all such alternatives, modifications, and variations as fall within the broad scope of the appended claims. Accordingly, any and all such alternatives, modifications and variations are intended to be encompassed by the appended claims.
Claims
1. A new energy automobile battery charging and discharging test device, comprising a test table (1) and an aging detector (2) arranged on the test table (1), characterized in that, The new energy automobile battery charging and discharging test device further comprises: Two support seats (3) are arranged on the top of the test table (1) and can slide relative to each other; A driving part (4) is arranged for driving the two support seats (3) to move close to or away from each other; A plurality of electrical connection parts (5) are arranged on the support seats (3) and are used for electrically connecting the battery pack and the aging detector (2); Two limiting parts (6) are arranged on the test table (1) and are used for placing and guiding the battery pack.
2. The new energy vehicle battery charge and discharge testing device according to claim 1, characterized in that, The electrical connection part (5) comprises a placing groove (51) arranged in the support seat (3), a limiting through groove (52) arranged between the inside of the placing groove (51) and the outside of the support seat (3), and a plug (53) slidably arranged in the limiting through groove (52); A sleeve rod (54) is slidably arranged between the inside of the placing groove (51) and the outside of the support seat (3); A wire (56) is electrically connected between the plug (53) and the aging detector (2); A telescopic cylinder (55) is arranged in the placing groove (51) and is used for horizontally pushing the plug (53) to move linearly and reciprocally.
3. The new energy vehicle battery charge-discharge testing device according to claim 2, characterized in that, One end of the wire (56) penetrates the inside of the sleeve rod (54), and a plurality of wires (56) are arranged between the two support seats (3).
4. The new energy vehicle battery charge and discharge testing device according to claim 3, characterized in that, The sleeve rod (54) and the plug (53) are respectively arranged on opposite sides of the support seat (3), and a plurality of sleeve rods (54) are respectively arranged on opposite sides of the two support seats (3).
5. The new energy vehicle battery charge-discharge testing device according to claim 4, characterized in that, The limiting part (6) comprises a guide seat (61) fixedly arranged on one side of the test table (1), a conveying sliding groove (62) horizontally arranged on the top of the guide seat (61), and a side wall (63) fixedly arranged on the side of the conveying sliding groove (62) away from the test table (1).
6. The new energy vehicle battery charge-discharge testing device according to claim 5, characterized in that, The length of the side wall (63) is equal to the length of the conveying sliding groove (62), and the top of the side wall (63) is higher than the top of the support seat (3).
7. The new energy vehicle battery charge-discharge testing device according to claim 6, characterized in that, The driving part (4) comprises two guide grooves arranged on the top of the test table (1), a rack slidably arranged in the guide groove, and one end of the rack fixedly arranged on the bottom of the support seat (3); An installation groove is arranged between the two guide grooves, a transmission gear is rotatably arranged in the installation groove, and the tooth surfaces on both sides of the transmission gear are respectively engaged with the tooth surfaces of the two racks; A driving motor is arranged for driving the transmission gear to rotate.
8. The new energy vehicle battery charge-discharge testing device according to claim 7, characterized in that, The two racks are arranged on both sides of the transmission gear in an axisymmetric manner, and the installation groove is arranged between the two guide grooves.
Citation Information
Patent Citations
Lithium battery charging and discharging testing device
CN217444485U