Mine drift filling slurry level multi-point continuous detection and sound-light alarm system
By combining multi-point continuous detection level sensors with a PLC controller during the mine access road filling process, the detection system is monitored in real time. Through an audible and visual alarm system, accurate detection of the filling slurry level and timely shutdown are achieved, avoiding the collapse of the wall and improving the safety and automation level of the mine access road filling.
Patent Information
- Application Number
- CN202520287018.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-21
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2035-02-21
AI Technical Summary
During the backfilling process in mine access roads, the lack of effective material level detection equipment in the existing technology leads to frequent accidents such as backfilling failure, collapse of the slab wall, and leakage of backfill slurry, and it is difficult to stop the operation in time, resulting in overflow pollution.
The system combines a multi-point continuous detection level sensor with a PLC controller to monitor the filling slurry level in real time and alert operators through an audible and visual alarm system to ensure the filling system stops in a timely manner.
It enables accurate detection of the slurry level in the inlet filling material and timely shutdown, avoiding accidents such as wall collapse and slurry leakage, improving the safety and automation level of the work site, and reducing the waste of filling costs.
Smart Images
Figure CN223611864U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to mining production technical field, concretely relates to a mine access filling slurry level multipoint continuous detection and audible -visual alarm system. BACKGROUND
[0002] In the production mining area, copper nickel ore body occurs in the contact zone of the ore-bearing ultrabasic rock mass or rock mass and surrounding rock, the ore-bearing ultrabasic rock mass is broken by compression torsional fault, resulting in broken ore rock, large ground stress, serious convergence deformation of all kinds of development and production roadway, and fast change speed, in view of the ore occurrence condition, the mining method of access type downward cementation filling is used in these mining areas, the access section is 5m*4m, and after every access is mined, the filling slurry with the concentration of about 78% is stirred by the surface filling mixing station, and the access is filled, and the approximate position of the filling slurry level and the parking time of the filling system are inferred by the filling operation personnel on site through observing the change of the watermark on the filling board wall or observing the mouth, and because there is no slurry level detection equipment, the access slurry level condition is judged by the filling operation personnel's own experience and the watermark of the board wall, and it is easy to cause the accidents such as filling not top, filling board wall collapse and filling parking not timely running slurry. CONTENT OF THE UTILITY MODEL
[0003] The utility model provides a kind of mine access filling slurry level multipoint continuous detection and audible -visual alarm system to solve the problems existing in the above background.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] A kind of mine access filling slurry level multipoint continuous detection and audible -visual alarm system, including power supply, power supply is connected to double-break circuit breaker, double-break circuit breaker is connected with first intermediate relay and second intermediate relay, first intermediate relay input and second intermediate relay output are connected with PLC controller, the output of PLC controller is sequentially connected with first material level sensor, second material level sensor, third material level sensor and multi-loop digital display instrument, the output of PLC controller is also connected with fifth intermediate relay, and the output of fifth intermediate relay is also connected with electric siren.
[0006] Further, the output of the double-break circuit breaker is connected with the first signal lamp, the output of the PLC controller and the fifth intermediate relay are connected with the fourth intermediate relay in parallel, and the output of the fourth intermediate relay is also connected with the second signal lamp.
[0007] Further, the two ends of the first signal lamp are connected with the button, and the button close to the second intermediate relay side is also connected with the first intermediate relay.
[0008] Further, the output end of the PLC controller is connected with a single loop digital display instrument, and the output end of the PLC controller is also connected to a third intermediate relay, and the third intermediate relay is connected with the second signal lamp and the electric siren.
[0009] The utility model has the following beneficial effects:
[0010] The mine access filling slurry position multi-point continuous detection and sound-light alarm system has the advantages that the filling slurry position detection unit detects the filling slurry position of different sections of the access in real time, and the PLC controller controls the alarm lamp to light up, the siren to sound and the data to display, so as to remind the operating personnel to observe the filling slurry position of the access in time, greatly facilitate the operating personnel to accurately contact the filling system and stop the vehicle in time according to the actual position, avoid the filling slurry running and the access filling board wall collapse accidents caused by the untimely stopping of the vehicle, effectively reduce the overflow filling slurry pollution of the operation site, obviously improve the safety level of the operation site, and solve the problems that the filling slurry position of the access cannot be observed and fed back in time by the existing operating personnel, the filling slurry running and the access filling board wall collapse caused by the untimely stopping of the vehicle, and the overflow filling slurry pollution of the operation site.
[0011] The utility model discloses a kind of mine access filling slurry position multi-point continuous detection and sound-light alarm system, which is characterized by comprising filling slurry position detection unit, PLC controller, alarm lamp, siren and data display, wherein filling slurry position detection unit is arranged in the filling access, and PLC controller is connected with filling slurry position detection unit. BRIEF DESCRIPTION OF DRAWINGS
[0012] Fig. 1 It is a whole structure connection schematic diagram of the utility model.
[0013] Fig. 2 It is a whole structure installation effect schematic diagram of the utility model.
[0014] The meanings of the reference signs are as follows:
[0015] 1, power supply; 2, double circuit breaker; 3, first signal lamp; 4, second signal lamp; 5, button; 6, first intermediate relay; 7, second intermediate relay; 8, PLC controller; 9, first material level sensor; 10, second material level sensor; 11, third material level sensor; 12, multi-loop digital display instrument; 13, single-loop digital display instrument; 14, third intermediate relay; 15, fourth intermediate relay; 16, fifth intermediate relay; 17, electric siren; 18, approach filling body roof; 19, filling slurry pipe; 20, approach plate wall; 21, approach ore bottom plate. DETAILED DESCRIPTION
[0016] The utility model will be further described below in combination with the drawings and specific embodiments.
[0017] As Figs. 1-2 shown, a mine approach filling slurry level multi-point continuous detection and sound-light alarm system, including power supply 1, power supply 1 is connected to double circuit breaker 2, double circuit breaker 2 is connected with first intermediate relay 6 and second intermediate relay 7, and the input end of first intermediate relay 6 and the output end of second intermediate relay 7 are connected with PLC controller 8, and the output end of PLC controller 8 is connected with first material level sensor 9, second material level sensor 10, third material level sensor 11 and multi-loop digital display instrument 12 in turn, and the output end of PLC controller 8 is also connected with fifth intermediate relay 16, and the output end of fifth intermediate relay 16 is also connected with electric siren 17.
[0018] The output end of double circuit breaker 2 is connected with first signal lamp 3, the output end of PLC controller 8 and fifth intermediate relay 16 are connected with fourth intermediate relay 15 in parallel, and the output end of fourth intermediate relay 15 is also connected with second signal lamp 4.
[0019] The both ends of first signal lamp 3 are connected with button 5, and the button 5 close to the side of second intermediate relay 7 is also connected with first intermediate relay 6.
[0020] The output end of PLC controller 8 is connected with single-loop digital display instrument 13, and the output end of PLC controller 8 is also connected to third intermediate relay 14, and third intermediate relay 14 is connected with second signal lamp 4 and electric siren 17.
[0021] First material level sensor 9, second material level sensor 10 and third material level sensor 11 are installed in different sections of the planned filling approach, for real-time detection of the material level of filling slurry in different sections of the filling approach and the estimated amount of slurry required to fill the remaining space when approaching the end of filling, which is connected with PLC controller 8 and transmits the detected signal to PLC controller 8.
[0022] The first material level sensor 9, the second material level sensor 10 and the third material level sensor 11 are arranged along the direction of the filling path, and the distances are 2m, 8m and 14m from the filling path wall 2 respectively, and the reason for arranging the multiple sensors at different positions is that the filling slurry flow surface is an inclined surface, the material levels at different positions are different, and the multiple sensors need to be arranged to detect the material level data so as to accurately estimate how much cubic filling slurry is needed for the unfilled space through calculation and comparison, since the filling slurry mixing station is on the ground and the filling path is underground, and the length of the filling pipeline is about 1800m, after the mixing station stops, there is still about 20m3 of filling slurry in the mixing barrel and the filling pipeline on the ground that needs to flow into the filling path, therefore, when the material level detection system estimates that 30m3 of filling slurry is still needed, the control PLC controller 8 outputs an alarm signal to remind the filling supervisor to contact the ground mixing station to stop.
[0023] In the specific application, before starting filling, the first material level sensor 9, the second material level sensor 10 and the third material level sensor 11 are arranged along the direction of the filling path, and are arranged in the holes reserved in the roof of the filling path at a distance of 2m, 8m and 14m from the filling path wall 2 respectively, when starting filling, the AC 220V power supply 1 is connected, the double circuit breaker 2 is closed, the system start button 5 is pressed, the system enters the real-time detection state, the first material level sensor 9, the second material level sensor 10 and the third material level sensor 11 three material level detection sensors transmit the slurry material level detection data to the PLC controller 8 in real time, on the one hand, the PLC controller 8 alternately displays the material levels of the first material level sensor 9, the second material level sensor 10 and the third material level sensor 11 three points on the multi-loop digital display instrument 12 through the analog output port, on the other hand, when the third material level sensor 11 detects that the material level is less than 0.2m, the PLC controller 8 estimates the amount of filling slurry needed for the remaining space through the slurry material levels of the first material level sensor 9, the second material level sensor 10 and the third material level sensor 11 three points through operation, and displays the estimated amount of filling slurry on the single-loop digital display instrument 13 through the analog output port, when the material level detection system estimates that 30m3 of filling slurry is still needed, the PLC controller 8 digital quantity output point acts, the fourth intermediate relay 15 and the fifth intermediate relay 16 act, the second signal lamp 4 is lighted, the electric siren 17 is powered on to alarm, reminding the on-site filling operator to observe the system digital display instrument display data in time, when the estimated filling amount displayed is equal to 20m3, the filling mixing station is contacted to stop, thereby avoiding the filling slurry running and the filling path wall collapse accident caused by not stopping in time, effectively reducing the phenomenon of overflow filling slurry polluting the operation site, obviously improving the safety level of the operation site, therefore, the system has good practicability.
Claims
1. A multi-point continuous detection and audible / visual alarm system for the level of backfill slurry in a mine access road, characterized in that: The utility model relates to a kind of automatic control system of electric power supply, including power supply (1), power supply (1) is connected to double circuit breaker (2), double circuit breaker (2) is connected with first intermediate relay (6) and second intermediate relay (7), and the input end of first intermediate relay (6) and the output end of second intermediate relay (7) are connected with PLC controller (8), and the output end of PLC controller (8) is sequentially connected with first material level sensor (9), second material level sensor (10), third material level sensor (11) and multi-loop digital display instrument (12), and the output end of PLC controller (8) is also connected with fifth intermediate relay (16), and the output end of fifth intermediate relay (16) is also connected with electric siren (17).
2. The mine access filling slurry site multipoint continuous detection and audible-light alarm system according to claim 1, characterized in that: The output end of the double circuit breaker (2) is connected with the first signal lamp (3), the output end of the PLC controller (8) and the fifth intermediate relay (16) are connected with the fourth intermediate relay (15) in parallel, and the output end of the fourth intermediate relay (15) is also connected with the second signal lamp (4).
3. The system according to claim 2, characterized in that: The two ends of the first signal lamp (3) are connected with the button (5), and the button (5) close to the side of the second intermediate relay (7) is also connected with the first intermediate relay (6).
4. The system according to claim 2, characterized in that: The output end of the PLC controller (8) is connected with the single-loop digital display instrument (13), and the output end of the PLC controller (8) is also connected to the third intermediate relay (14), and the third intermediate relay (14) is connected with the second signal lamp (4) and the electric siren (17).