A patch connector applied to a power battery
By designing a patch connector with an inner convex locking part and an outer convex locking part, the problems of unstable positioning and cracking risk of power battery connectors are solved, achieving higher stability and current transmission capability.
Patent Information
- Application Number
- CN202423174271.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-23
AI Technical Summary
Existing positioning aids pose a risk of cracking due to uneven stress when limiting the power battery connector, and the locking arm cannot lock and fix with the outer wall of the housing, affecting the stability and current transmission capability of the connector.
Design a surface mount connector that uses an inner convex locking member and an outer convex locking part to cooperate. Locking is achieved by the locking arm of the positioning auxiliary member and the positioning groove of the male housing. Combined with the abutment platform of the partition plate and the isolation plate, the female terminal is limited, which enhances stress support and reduces the risk of cracking.
It improves the stability of terminal positioning, reduces the risk of connector cracking, enhances current transmission capability and stability, and is suitable for the high-requirement connection environment of power batteries.
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Figure CN223612793U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of electrical connection device, especially to a patch type connector applied to power battery. BACKGROUND
[0002] In the design and manufacturing process of the connector, the positioning auxiliary device plays a crucial role, which is used to ensure the accurate alignment and fixation of the terminal in the assembly process. However, the positioning auxiliary device in the prior art has some design deficiencies when limiting two rows of terminals. For example, improper positioning of the limiting part may cause uneven stress on the corresponding thin shell area of the positioning auxiliary device when limiting the terminal, thereby increasing the risk of burst. This is particularly true when applied to power batteries, because power batteries have higher requirements for the current transmission capacity and stability of the connector than ordinary connectors. Although the prior art has provided a positioning auxiliary device in the connector to improve the stability of the connector to the terminal, such as the connector with terminal position guarantee disclosed in Chinese invention patent 202410503757.6, which maintains the terminal position guarantee member in the final locking position through one or more locking arms, which can provide reinforcement or auxiliary locking for the terminal and the terminal position guarantee. However, the following recessed part is used as the terminal intervention part, which can provide a smaller thickness of support, resulting in a smaller stress that can be used and a higher risk of burst. Moreover, the locking arm adopts an outwardly convex locking piece, which cannot be locked and fixed with the locking structure of the corresponding shell outer sidewall. SUMMARY
[0003] The utility model provides a patch type connector applied to power battery, such as double-row patch type connector, which has a more reasonable structure design, can provide more stress, is more stable for terminal positioning, and has a smaller risk of burst, aiming at the defects of the prior art.
[0004] To solve the above technical problems, the utility model discloses the following technical scheme: A patch connector applied to a power battery, comprising a male shell, a female shell, a positioning auxiliary part and a male terminal, the male shell is fixedly connected with the female shell, the male terminal is fixedly arranged in the female shell and inserted into the male shell, and the positioning auxiliary part is assembled with the male shell to realize auxiliary positioning of the terminal.
[0005] Further, the male terminal comprises a plurality of first male terminals and a plurality of second male terminals, the first male terminals and the second male terminals are arranged in two rows in a top-down manner, the first abutment table is opposite to the first male terminals to limit the female terminal inserted into the first male terminals.
[0006] Further, a plurality of terminal holes are formed in the main body by the partition plates and the isolation plates, the second male terminals are opposite to the terminal holes, and the female terminal inserted into the second male terminals is inserted into the terminal holes.
[0007] Further, a second abutment table is arranged at the bottom of the terminal hole, and the female terminal inserted into the second male terminals is limited by abutting against the second abutment table.
[0008] Further, a side limiting part is arranged on the side wall of the partition plate, and an upper limiting part is arranged on the bottom surface of the isolation plate, the side limiting part and the upper limiting part both have inclined surface structures to form a narrow opening structure, the female terminal inserted into the second male terminals is tightened by the narrow opening structure, that is, the female terminal is tightened from the surroundings.
[0009] Further, the first abutment table and the second abutment table both have an inclined section, and a horizontal section is arranged behind the inclined section. The inclined section is convenient for the insertion of the female terminal, and the horizontal section is used for supporting the female terminal.
[0010] Further, the positioning groove extends upward on the bottom surface of the male shell, and the two locking arms of the positioning auxiliary part extend upward.
[0011] As preferred, the locking part comprises a first locking part and a second locking part arranged in an up-down structure; the locking member comprises a first locking member and a second locking member, the second locking member is above the first locking member, and the first locking part is locked by the first locking member and the second locking part is locked by the second locking member to lock the positioning auxiliary member and the male shell.
[0012] Further, the outer ends of the first locking part and the second locking part are in a pointed structure with the upper and lower surfaces being inclined, and the upper portions of the first locking member and the second locking member are provided with inclined surfaces.
[0013] As preferred, reinforcing assembly parts are arranged on both sides of the female shell, and reinforcing sheets are arranged in the reinforcing assembly parts.
[0014] The first abutting table is arranged on the isolation plate to align with the position of the partition plate, the stress of the isolation plate and the partition plate can provide a more stable structure, and the risk of connector burst is reduced. The first locking member and the second locking member are buckled inward, which can better cooperate with the locking structure on the outer side of the male shell, and the size is reduced. The second abutting table is arranged below the isolation plate, which can limit the two rows of female terminals together with the first abutting table, and the movement of the female terminal is limited by the cooperation of the limiting table and the second abutting table, so that the female terminal is conveniently placed in the wide opening, and the narrow opening is used for compacting the female terminal and improving the butt joint accuracy of the female terminal and the male terminal. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a whole structural diagram of the utility model;
[0016] Figure 2 It is a whole exploded structural diagram of the utility model;
[0017] Figure 3 It is a structural diagram of the positioning auxiliary member;
[0018] Figure 4 It is a schematic diagram of the assembly process of the positioning auxiliary member and the male shell;
[0019] Figure 5 It is a schematic diagram of the assembly of the positioning auxiliary member, the male shell and the female shell.
[0020] In the drawing, 1 is a male shell, 11 is a positioning groove, 12 is a first locking part, 13 is a second locking part, 2 is a female shell, 21 is a reinforcing assembly part, 3 is a positioning auxiliary member, 31 is a main body part, 32 is a partition plate, 33 is an isolation plate, 34 is a terminal hole, 35 is a first abutting table, 36 is a second abutting table, 37 is a side limiting part, 38 is an upper limiting part, 39 is a locking arm, 310 is a first locking member, 311 is a second locking member, 312 is an inclined surface, 4 is a first male terminal, 5 is a second male terminal, and 6 is a reinforcing sheet. DETAILED DESCRIPTION
[0021] In this embodiment, with reference to Figures 1-5 A patch connector applied to a power battery comprises a male shell 1, a female shell 2, a positioning auxiliary part 3 and male terminals. The male shell 1 is fixedly connected with the female shell 2. The male terminals are fixedly arranged in the female shell 2 and inserted into the male shell 1 to be connected with female terminals. The positioning auxiliary part 3 is assembled with the male shell 1 to realize auxiliary positioning of the terminals (mainly the female terminals). The positioning auxiliary part 3 comprises a main body part 31. A plurality of partition plates 32 (the number is determined according to the number of the terminals) are arranged on the main body part 31. An isolation plate 33 is arranged on each partition plate 32. Locking arms 39 are arranged on both sides of the positioning auxiliary part 3. Locking parts are arranged on the locking arms 39. First abutting tables 35 are arranged on the isolation plate 33 to position the female terminals inserted from above (i.e. above the first abutting tables 35). The locking parts are arranged on the inner side walls of the locking arms 39 and protrude inward. Positioning grooves 11 matched with the positioning auxiliary part 3 are arranged on the male shell 1. The locking parts protrude outward on the two side walls of the male shell 1. The locking arms 39 are inserted into the positioning grooves 11 and locked with the corresponding locking parts to realize locking of the positioning auxiliary part 3. In this way, the locking structure is arranged on the outer side of the male shell 1, which is simpler than the forming process of the locking structure arranged on the inner side and the mold is easier to manufacture.
[0022] The male terminals comprise a plurality of first male terminals 4 and a plurality of second male terminals 5 (for example, 6 terminals). The first male terminals 4 and the second male terminals 5 are arranged in two rows. The first abutting tables 35 are opposite to the first male terminals 4 to position the female terminals connected with the first male terminals 4.
[0023] The main body part 31 is divided into a plurality of terminal holes 34 by the partition plates 32 and the isolation plates 33. The second male terminals 5 are opposite to the terminal holes 34. The female terminals connected with the second male terminals 5 are inserted into the terminal holes 34.
[0024] Second abutting tables 36 are arranged at the bottom of the terminal holes 34. The second abutting tables 36 abut against the female terminals connected with the second male terminals 5 to position the female terminals.
[0025] Side limiting parts 37 are arranged on the side walls of the partition plates 32. Upper limiting parts 38 are arranged on the bottom surface of the isolation plate 33. The side limiting parts 37 and the upper limiting parts 38 have inclined surface structures to form narrow opening structures. The narrow opening structures tightly hold the female terminals connected with the second male terminals 5, i.e. the female terminals are tightened from the surroundings.
[0026] The first abutting platform 35 and the second abutting platform 36 each have an inclined section and a horizontal section behind the inclined section.
[0027] As shown in Figures 2-5 The positioning slot 11 extends upward from the bottom surface of the male shell 1, and the two locking arms 39 of the positioning auxiliary part 3 extend upward.
[0028] The locking part includes a first locking part 12 and a second locking part 13, and the second locking part 13 is arranged in an up-down structure with the first locking part 12; the locking part includes a first locking part 310 and a second locking part 311, and the second locking part 311 is located above the first locking part 310; the first locking part 310 and the second locking part 311 are buckled on the first locking part 12 and the second locking part 13, respectively, to lock the positioning auxiliary part 3 and the male shell 1.
[0029] The outer ends of the first locking part 12 and the second locking part 13 are in a pointed structure with the upper and lower surfaces inclined, and the upper portions of the first locking part 310 and the second locking part 311 are provided with inclined surfaces 312. When the positioning auxiliary part 3 is installed, the inclined surface 312 of the second locking part 311 first passes over the first locking part 12, and then passes over the second locking part 13, so that the first locking part 310 and the second locking part 311 are finally buckled on the first locking part 12 and the second locking part 13, respectively.
[0030] The reinforcing assembly part 21 is provided on both sides of the female shell 2, and the reinforcing sheet 6 is installed in the reinforcing assembly part 21.
[0031] It should be noted that the definition of the up-down direction and the like in the embodiment is based on the standard of the perspective shown in Figures 1-5 It can be understood that when the perspective changes, the up-down direction and the like will also change. Therefore, the description of the direction in the utility model should not be understood as a limitation on the product structure.
[0032] The utility model has been described in detail above, and the above description is only for the preferred embodiment of the utility model, which cannot limit the scope of the utility model, that is, any equivalent change and modification made within the scope of the application should still be included in the scope of the utility model.
Claims
1. A surface-mount connector for power batteries, comprising a male housing, a female housing, a positioning auxiliary component, and a male terminal, wherein the male housing is inserted and fixedly connected to the female housing, the male terminal is fixedly disposed in the female housing, and the positioning auxiliary component is assembled with the male housing to achieve auxiliary positioning of the terminal; the positioning auxiliary component includes a main body, wherein the main body is provided with a plurality of partition plates, and the partition plates are provided with isolation plates; locking arms are provided on both sides of the positioning auxiliary component, and locking elements are provided on the locking arms, characterized in that: The first abutting table is arranged at the position of each partition plate on the isolation plate, and is used for limiting the female terminal inserted therefrom.
2. The patch connector for use in a power battery according to claim 1, characterized in that: The male terminal comprises a plurality of first male terminals and a plurality of second male terminals, the first male terminals and the second male terminals are arranged in two rows, the first abutting table is opposite to the first male terminal, and the female terminal inserted into the first male terminal is limited.
3. The patch connector for use in a power battery according to claim 2, characterized in that: The second male terminal is opposite to the terminal hole, and the female terminal inserted into the second male terminal is inserted into the terminal hole.
4. The patch connector for use in a power battery according to claim 3, characterized in that: The second abutting table is arranged at the bottom of the terminal hole, and the female terminal inserted into the second male terminal is limited by abutting against the second abutting table.
5. The patch connector for use in a power battery according to claim 3 or 4, characterized in that: The side limiting part is arranged on the side wall of the partition plate, and the upper limiting part is arranged on the bottom surface of the isolation plate, the side limiting part and the upper limiting part have inclined surface structures to form a narrow opening structure, and the female terminal inserted into the second male terminal is tightly arranged by the narrow opening structure.
6. The patch connector for use in a power battery according to claim 4, characterized in that: The first abutting table and the second abutting table each have an inclined section, and the inclined section is followed by a horizontal section.
7. The patch connector for use in a power battery according to claim 1, wherein: The positioning groove extends upward on the bottom surface of the male shell, and the two locking arms of the positioning auxiliary part extend upward.
8. The patch connector for use in a power battery according to claim 1 or 7, characterized in that: The locking part comprises a first locking part and a second locking part, the second locking part is arranged in an upper and lower structure, the locking member comprises a first locking member and a second locking member, the second locking member is located above the first locking member, the first locking part is locked by the first locking member, the second locking part is locked by the second locking member, and the positioning auxiliary part and the male shell are locked.
9. The patch connector for use in a power battery according to claim 8, characterized in that: The outer ends of the first locking part and the second locking part are in the form of inclined pointed structures, and the upper portions of the first locking member and the second locking member are provided with inclined surfaces.
10. The patch connector for use in a power battery according to claim 1, wherein: The reinforcing assembly part is arranged on the two sides of the female shell, and the reinforcing plate is arranged in the reinforcing assembly part.
Citation Information
Patent Citations
Connector with terminal position assurance
CN118899696A