Miniature coil framework convenient for automatic winding

By designing a miniature coil frame that facilitates automatic winding, the problem of winding coils for miniature fan motors was solved, enabling automatic winding and wire management, and reducing the defect rate.

CN223613186UActive Publication Date: 2025-11-28PROTECHNIC ELECTRIC(WUJIANG) CO LTD
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Patent Information

Application Number
CN202423046150.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-11-28
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

Due to their small size, the motor coils of miniature fans are difficult to wind, resulting in high difficulty in manual wire management and a high defect rate.

Method used

A miniature coil frame designed for easy automatic winding includes an insulating base plate, copper pillars, a folding section, and an insulating winding pillar. The folding section can switch between folded and unfolded positions through flexible connection, and can be used with an automatic winding machine for winding and wire management.

Benefits of technology

It enables automatic winding and wire management of miniature coils, reducing the defect rate and improving operational efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The embodiment of the utility model provides a miniature coil framework convenient for automatic winding, which comprises an insulating bottom plate, a through hole is formed in the center of the insulating bottom plate, copper columns are respectively arranged at the front end and the rear end of the insulating bottom plate, and folding parts are respectively arranged on the left side and the right side of the insulating bottom plate; insulating wrapping posts are arranged on the two folding parts, and copper needles are coaxially embedded in the insulating wrapping posts; the folding part is flexibly connected with the insulating bottom plate, so that the folding part can be folded back and forth relative to the insulating bottom plate so as to be switched back and forth between a folding position and an unfolding position; during winding, the folding part can be folded to the folding position, so that the two insulating winding posts deviate from each other, and the winding machine can automatically wind and arrange wires.
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Description

TECHNICAL FIELD

[0001] The utility model relates to motor technical field, concretely relates to a miniature coil framework convenient to automatic winding. BACKGROUND

[0002] The micro fan is small in volume and thin in shape, and the part assembling operation is not easy, wherein the motor coil of the micro fan is small in volume, and the winding operation is difficult, the manual wire arrangement is difficult to operate, and the industry has a high defective rate.

[0003] Therefore, it is necessary to develop a miniature coil framework convenient to automatic winding to solve the above technical problems. UTILITY MODEL CONTENT

[0004] The embodiment of the utility model provides a miniature coil framework convenient to automatic winding to solve the technical problem that the motor coil of the micro fan is small in volume and difficult to wind.

[0005] The utility model discloses a miniature coil framework convenient to automatic winding, including insulating base plate, the center of insulating base plate is equipped with through -hole, and the front and rear ends of insulating base plate are provided with copper column respectively, and the left and right sides of insulating base plate are provided with folding part respectively, two the folding part all is equipped with insulating winding post, the copper needle is embedded in the insulating winding post coaxially,

[0006] The folding part is flexibly connected with the insulating base plate, so that the folding part can reciprocally fold relative to the insulating base plate to reciprocally switch between the folding position and the unfolded position, when the folding part is folded to the folding position, the two folding parts are oppositely arranged, and the two insulating winding posts are opposite to each other, when the folding part is folded to the unfolded position, the two folding parts and the insulating base plate are located on the same plane.

[0007] Optionally, the bottom end of the copper column passes out from the bottom of the insulating base plate.

[0008] Optionally, the bottom end of the copper needle passes out from the bottom of the insulating base plate.

[0009] Optionally, the insulating winding post is a "T" shaped structure.

[0010] Optionally, the insulating base plate, the folding part and the insulating winding post are integrally arranged.

[0011] Optionally, the insulating base plate, the folding part and the insulating winding post are all made of PA66 plastic material.

[0012] The utility model discloses the following beneficial effects: the folding part is arranged on the both sides of the insulating base plate, and the insulating winding post is arranged on the folding part, the folding part is flexibly connected with the insulating base plate, can reciprocatingly fold relative to the insulating base plate, when winding, can fold the folding part to the folding position, makes two insulating winding posts deviate each other, thereby the automatic winding and the wire arrangement of winding machine are convenient. BRIEF DESCRIPTION OF DRAWINGS

[0013] In order to more clearly illustrate the technical scheme in the utility model embodiment, the following will briefly introduce the drawing needed to be used in the embodiment description, obviously, the drawing in the following description is only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creative labor.

[0014] Figure 1 It is the structural schematic diagram when the utility model embodiment folds to the unfolded position.

[0015] Figure 2 It is the structural schematic diagram when the utility model embodiment folds to the folding position.

[0016] Figure 3 It is the assembly state schematic diagram of the utility model embodiment.

[0017] Figure 4 It is the structural schematic diagram of micro frame.

[0018] The figure number indicates:

[0019] 1, insulating base plate, 2, through hole, 3, copper column, 4, folding part, 5, insulating winding post, 6, copper needle, 7, micro frame, 8, connecting hole, 9, positioning hole. DETAILED DESCRIPTION

[0020] The technical scheme in the utility model embodiment will be clearly and completely described in the following with the drawings in the utility model embodiment, obviously, the described embodiment is only a part of the embodiment of the utility model, not all the embodiment. Based on the embodiment in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model. In addition, in the description of the utility model, it should be understood that the orientation or position relationship indicated by the terms "center", "front", "back", "left", "right", "up", "down" and the like is based on the orientation or position relationship shown in the drawing, only for the convenience of describing the utility model and simplifying the description, and cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, a particular orientation and operation, therefore, cannot be understood as the limitation of the utility model.

[0021] Please refer toFigure 1 As shown, an embodiment of this utility model provides a miniature coil frame that facilitates automatic winding, including an insulating base plate 1 with a through hole 2 at its center. Copper pillars 3 are respectively provided at the front and rear ends of the insulating base plate 1, and folding portions 4 are respectively provided on the left and right sides of the insulating base plate 1. Each folding portion 4 is provided with an insulating winding post 5, and a copper needle 6 (with magnetic effect, similar to the function of silicon steel sheets) is coaxially embedded within the insulating winding post 5. Specifically, the insulating winding post 5 in this embodiment of the utility model has a "T"-shaped structure, which, together with the folding portion 4 at its bottom, forms an "I"-shaped structure, facilitating coil positioning.

[0022] The folding part 4 is flexibly connected to the insulating base plate 1, allowing the folding part 4 to fold back and forth relative to the insulating base plate 1 to switch between the folded and unfolded positions. Figure 2 As shown, during winding, the folded part 4 can be folded downwards to the folded position, so that the two folded parts 4 are positioned opposite each other. At this time, the two insulating winding posts 5 are away from each other. The coil frame can be installed on the positioning fixture of the automatic winding machine, using the two copper posts 3 as the head and tail winding posts, and automatically winding and automatically completing the head and tail winding in a double-sided winding method. After the coil is wound, the folded part 4 is folded upwards to the unfolded position. At this time, the two folded parts 4 and the insulating base plate 1 are on the same plane, and the coil frame can be assembled on the miniature outer frame 7, as shown. Figure 3 As shown (coil not shown).

[0023] Furthermore, the bottom end of the copper pillar 3 extends from the bottom of the insulating base plate 1, so that the bottom end of the copper pillar 3 can be used as a terminal to connect to the PCB board located at the bottom of the miniature outer frame 7, such as... Figure 4 As shown, the miniature outer frame 7 is provided with a corresponding connection hole 8 for the copper post 3 to pass through. The bottom end of the copper needle 6 can also pass through the bottom of the insulating base plate 1. As long as a corresponding positioning hole 9 for the copper needle 6 to be inserted is provided on the miniature outer frame 7, the copper needle 6 can be used to position the coil frame during assembly.

[0024] Preferably, in this embodiment of the invention, the insulating base plate 1, the folding part 4, and the insulating winding post 5 are integrally formed, resulting in higher structural strength. For reference, the insulating base plate 1, the folding part 4, and the insulating winding post 5 can be made of PA66 plastic material. PA66 plastic has high plasticity, high mechanical strength, good toughness, and high heat resistance.

[0025] The principle and implementation mode of the present application are described by using specific examples in the present application, and the above examples are only used for helping to understand the technical scheme and core idea of the present application; it should be understood by those skilled in the art that the technical scheme recorded in the foregoing examples can be modified, or some technical features can be replaced equivalently; and the modification or replacement does not make the essence of the corresponding technical scheme deviate from the scope of the technical scheme of the embodiments of the present application.

Claims

1. A micro coil former facilitating automatic wire winding, characterized by: The insulating base plate is provided with a through hole in the center, copper columns at the front and back ends, and folding parts at the left and right sides; two insulating winding columns are arranged on the folding parts, and copper needles are coaxially embedded in the insulating winding columns. The folding parts are flexibly connected with the insulating base plate, so that the folding parts can be folded back and forth relative to the insulating base plate to switch between the folded position and the unfolded position. When the folding parts are folded to the folded position, the two folding parts are oppositely arranged, and the two insulating winding columns are opposite to each other; when the folding parts are folded to the unfolded position, the two folding parts are located on the same plane as the insulating base plate.

2. The micro coil former facilitating automatic wire winding according to claim 1, wherein: The bottom end of the copper column penetrates out of the bottom of the insulating base plate.

3. The micro coil former facilitating automatic wire winding of claim 1, wherein: The bottom end of the copper needle penetrates out of the bottom of the insulating base plate.

4. The micro coil former facilitating automatic wire winding of claim 1, wherein: The insulating winding column is in a "T" shape structure.

5. The micro coil former facilitating automatic wire winding of claim 1, wherein: The insulating base plate, the folding parts and the insulating winding columns are integrally arranged.

6. The micro coil former facilitating automatic wire winding of claim 1, wherein: The insulating base plate, the folding parts and the insulating winding columns are all made of PA66 plastic material.