Wrapping jig for heat dissipation foam

By designing the wrapping slot and guide components of the wrapping fixture, the problem of low efficiency in traditional manual wrapping methods was solved, achieving a tight and stable combination of heat-conducting materials and foam, thus improving wrapping efficiency and product quality.

CN223613690UActive Publication Date: 2025-11-28SUZHOU TIANMAI THERMAL TECH
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423100478.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-11-28
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

Traditional manual wrapping methods are inefficient and produce inconsistent product quality, making it difficult to efficiently combine thermally conductive materials and foam to form a tight and stable wrapping structure.

Method used

Design a wrapping fixture for heat-dissipating foam, including a wrapping groove and a guide on the fixture table. The wrapping groove gradually decreases in size from the inlet to the outlet, and the gap between the guide and the groove wall guides the heat-conducting material to fit tightly with the foam.

Benefits of technology

The packaging process has been simplified, reducing the uncertainty of human operation and improving the bonding quality and stability of thermal conductive materials and foam.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223613690U_ABST
    Figure CN223613690U_ABST
Patent Text Reader

Abstract

The utility model discloses a heat dissipation foam wrapping jig which comprises a jig table, a wrapping groove is formed in the jig table and comprises an inlet and an outlet, and the section size of the wrapping groove is gradually reduced in the direction from the inlet to the outlet. The first guide piece comprises a first connecting part and a first guide part, the first connecting part is connected with the top of one side of the wrapping groove, the first guide part is connected with the first connecting part, and a first gap is formed between the first guide part and the inner wall of one side of the wrapping groove; the second guide piece comprises a second connecting part and a second guide part, the second connecting part is connected with the other side of the wrapping groove, the second guide part is connected with the second connecting part, and a second gap is formed between the second guide part and the inner wall of the other side of the wrapping groove. And the heat dissipation film on the outer side of the foam gradually completes the coating action on the silica gel foam.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of foam wrapping, especially a wrapping jig of heat dissipation foam. BACKGROUND

[0002] Foam, as a material with good elasticity and cushioning performance, is often used as a shock-absorbing and cushioning layer in electronic devices. However, traditional foam materials perform poorly in terms of heat dissipation, failing to meet the demand for efficient heat dissipation of modern electronic devices. To solve this problem, researchers have developed various foam materials with heat dissipation functions, such as graphite heat-conductive foam and silica gel foam. These materials combine the properties of heat-conductive materials and foam, maintaining the shock-absorbing and cushioning performance of foam while enhancing heat dissipation.

[0003] However, in actual production processes, how to efficiently combine heat-conductive materials (such as graphite sheets) with foam materials and form a tight and stable wrapping structure has become a technical challenge. Traditional manual wrapping methods are not only inefficient but also prone to unstable product quality due to differences in workers' levels. SUMMARY

[0004] To solve the problems in the prior art, the utility model provides a wrapping jig of heat dissipation foam.

[0005] The technical scheme adopted by the utility model is:

[0006] A wrapping jig of heat dissipation foam, comprising:

[0007] A jig table, a wrapping groove is formed on the jig table, the wrapping groove includes an inlet and an outlet, and the cross-sectional size of the wrapping groove gradually decreases along the direction from the inlet to the outlet;

[0008] A first guide, comprising a first connecting part and a first guide part, the first connecting part is connected to the top of one side of the wrapping groove, the first guide part is connected to the first connecting part, and the first guide part has a first gap with the inner wall of one side of the wrapping groove;

[0009] A second guide, comprising a second connecting part and a second guide part, the second connecting part is connected to the other side of the wrapping groove, the second guide part is connected to the second connecting part, and the second guide part has a second gap with the inner wall of the other side of the wrapping groove.

[0010] Preferably, the distance between the first guide part and the second guide part gradually decreases along the direction from the inlet to the outlet.

[0011] Preferably, the first guide part is arranged in parallel with the inner wall of one side of the wrapping groove.

[0012] Preferably, the second guide part is arranged in parallel with the other side inner wall of the wrapping groove.

[0013] Preferably, one end of the first guide part is located in the same horizontal plane with the outlet side wall of the wrapping groove, and the other end of the first guide part is located between the outlet and the inlet of the wrapping groove.

[0014] Preferably, one end of the second guide part is located in the same horizontal plane with the outlet side wall of the wrapping groove, and the other end of the second guide part is located between the outlet and the inlet of the wrapping groove.

[0015] Preferably, the first guide part and the second guide part are closed or corresponding at the outlet, so that the outlet forms a cross-section completely closed nozzle or a gap is left between the first guide part and the second guide part.

[0016] Preferably, in the direction from the inlet to the outlet, the inner wall of the wrapping groove gradually transitions from an arc surface to a flat surface.

[0017] The utility model discloses the beneficial effect is: in the wrapping process, the wrapping groove design of jig gradually reduces the cross -sectional size from the inlet to the outlet, and this provides the natural guide for the combination of heat conduction material and foam. The first guide part and the second guide part guide the heat conduction material (such as graphite sheet) along the predetermined path and adhere to the foam through the gap between the guide part and the inner wall of the wrapping groove, thereby greatly simplifying the complex wrapping process and reducing the uncertainty of artificial operation. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is the structural schematic diagram of the utility model embodiment one;

[0019] Figure 2 It is the structural schematic diagram of the utility model embodiment two; Figure 1 It is the enlarged structural schematic diagram of A place in;

[0020] Figure 3 It is the structural schematic diagram of the utility model embodiment two;

[0021] Figure 4 It is the enlarged structural schematic diagram of B place in; Figure 3

[0022] Reference signs: 1, jig table;10, wrapping groove;11, inlet;12, outlet;2, first guide part;20, first connecting part;21, first guide part;22, first gap;3, second guide part;30, second connecting part;31, second guide part;32, second gap. DETAILED DESCRIPTION

[0023] ​To make the objectives, solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the embodiments and accompanying drawings. The illustrative embodiments and descriptions of this utility model are only used to explain this utility model and are not intended to limit this utility model.

[0024] In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, it will be apparent to those skilled in the art that these specific details are not necessary to implement the present invention. In other embodiments, well-known structures, circuits, materials, or methods are not specifically described in order to avoid obscuring the present invention.

[0025] Throughout this specification, references to "an embodiment," "an example," or "an example" mean that a particular feature, structure, or characteristic described in connection with that embodiment or example is included in at least one embodiment of the present invention. Therefore, the phrases "an embodiment," "an example," "an example," or "an example" appearing in various places throughout the specification do not necessarily refer to the same embodiment or example. Furthermore, specific features, structures, or characteristics can be combined in one or more embodiments or examples in any suitable combination and / or sub-combination. Moreover, those skilled in the art will understand that the illustrations provided herein are for illustrative purposes and are not necessarily drawn to scale. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0026] In the description of this utility model, the terms "front", "rear", "left", "right", "up", "down", "vertical", "horizontal", "high", "low", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this utility model.

[0027] Example 1

[0028] A heat dissipation foam wrapping fixture, such as Figure 1 As shown, the device includes a fixture table 1, on which a wrapping groove 10 is formed. The wrapping groove 10 includes an inlet 11 and an outlet 12, and the cross-sectional dimension of the wrapping groove 10 gradually decreases along the direction from the inlet 11 to the outlet 12. Figure 2As shown, it also includes a first guide 2, which includes a first connecting part 20 connected with a top of one side of the wrapping groove 10 and a first guide part 21 connected with the first connecting part 20, and a first gap 22 is formed between the first guide part 21 and an inner wall of the one side of the wrapping groove 10; and a second guide 3, which includes a second connecting part 30 connected with the other side of the wrapping groove 10 and a second guide part 31 connected with the second connecting part 30, and a second gap 32 is formed between the second guide part 31 and an inner wall of the other side of the wrapping groove 10.

[0029] The jig table 1 is usually made of a material with firmness and hardness, such as aluminum alloy or stainless steel, to ensure stability and durability during long-term use. The cross-sectional size of the wrapping groove 10 gradually decreases from the inlet 11 to the outlet 12, forming a structure similar to a cone or trapezoid, which facilitates the gradual compression and wrapping of the heat dissipation foam. In one possible implementation, the inner wall of the wrapping groove 10 gradually transitions from an arc surface to a flat surface from the inlet 11 to the outlet 12. This helps the heat dissipation foam gradually adapt to the shape change during the wrapping process, reducing resistance.

[0030] It should be noted that the size of the inlet 11 is slightly larger than the original size of the heat dissipation foam, which facilitates the placement of the foam to be wrapped. The first connecting part 20 is firmly connected with the top of one side of the wrapping groove 10 and can be fixed by welding or other methods. The first gap 22 exists between the first guide part 21 and the inner wall of one side of the wrapping groove 10, which helps to wrap the foam when it passes through the wrapping groove. The second gap 32 exists between the second guide part 31 and the inner wall of the other side of the wrapping groove 10, which helps to place the heat-conducting material and assist the wrapping process when the foam passes through the wrapping groove.

[0031] It should be noted that before wrapping, the two surfaces of the heat dissipation film need to be respectively pasted with adhesive to obtain a standby heat dissipation film. The surface of the silica gel foam is treated with a surface treatment agent to obtain a standby silica gel foam. When performing coating molding, the standby silica gel foam is placed on the standby heat dissipation film to form the material to be coated.

[0032] In this embodiment, the foam material to be wrapped is prepared. According to the size and shape of the foam material, the positions of the first guide 2 and the second guide 3 are adjusted to ensure proper gaps, and the heat dissipation foam is placed at the entrance 11 of the wrapping groove 10. Under the action of the external pushing force, the heat dissipation foam moves along the wrapping groove 10 towards the outlet 12. In this process, the first guide 2 and the second guide 3 guide the heat dissipation foam through the first gap 22 and the second gap 32, ensuring that it moves along the predetermined path. During the advancement of the material to be wrapped in the channel, the inner walls of the wrapping groove gradually extrude the standby heat dissipation film outside the standby silica gel foam, so that the standby heat dissipation film tightly wraps the standby silica gel foam, obtaining the heat dissipation foam.

[0033] Embodiment two

[0034] As shown in Figure 3 With Figure 4 the distance between the first guide part 21 and the second guide part 31 gradually decreases in the direction from the entrance 11 to the outlet 12. The first guide part 21 is arranged in parallel with one side inner wall of the wrapping groove 10. The second guide part 31 is arranged in parallel with the other side inner wall of the wrapping groove 10. One end of the first guide part 21 is located at the same horizontal plane as the side wall of the outlet 12 of the wrapping groove 10, and the other end of the first guide part 21 is located between the outlet 12 and the entrance 11 of the wrapping groove 10. One end of the second guide part 31 is located at the same horizontal plane as the side wall of the outlet 12 of the wrapping groove 10, and the other end of the second guide part 31 is located between the outlet 12 and the entrance 11 of the wrapping groove 10.

[0035] As shown in Figure 2 the other end of the first guide part 21 is located between the outlet 12 and the entrance 11 of the wrapping groove 10, and the other end of the second guide part 31 is located between the outlet 12 and the entrance 11 of the wrapping groove 10, which means that there is a certain distance between the end of the first guide part 21 and the second guide part 31 close to the outlet 12 and the outermost side of the outlet 12. This part between the outermost side of the outlet 12 and the first guide part 21 and the second guide part 31 is to make it easier to place the material to be wrapped.

[0036] Wherein, the first guide part 21 is arranged in parallel with one side inner wall of the wrapping groove 10, ensuring that it provides stable lateral guidance for the heat dissipation foam during wrapping, and the distance between the first guide part 21 and the second guide part 31 gradually decreases in the direction from the entrance 11 to the outlet 12, which helps the heat dissipation foam to be gradually compressed and tightly fitted during wrapping.

[0037] In one possible implementation, the first guide portion 21 and the second guide portion 31 are closed or corresponding at the outlet 12, so that the outlet 12 forms a cross-sectionally completely closed nozzle or a gap between the first guide portion 21 and the second guide portion 31 is left. In this embodiment, the first guide portion 21 and the second guide portion 31 correspond at the outlet 12, and a gap is left between the first guide portion 21 and the second guide portion 31.

[0038] Since the cross-sectional size of the wrapping groove gradually decreases from the inlet 11 to the outlet 12, and the distance between the first guide portion 21 and the second guide portion 31 also gradually decreases, this design can still ensure that the heat dissipation foam is gradually compressed and closely fitted during the wrapping process. The existence of the gap is to ensure the smooth progress of the wrapping process while maintaining close fitting.

[0039] It should be noted that the first guide portion 21 and the second guide portion 31 are symmetrically arranged along the center line of the wrapping groove. The first guide portion 21 and the second guide portion 31 are symmetrically arranged along the center line of the wrapping groove, which helps to maintain the symmetry of the heat dissipation foam during the wrapping process and prevent it from being offset or twisted during the wrapping process.

[0040] The two sides of the heat dissipation film are respectively adhered with adhesive to obtain a standby heat dissipation film. At the same time, the silica gel foam is subjected to necessary surface treatment to improve its adhesion with the heat dissipation film. The treated silica gel foam is placed on the standby heat dissipation film to form a material to be wrapped.

[0041] In the embodiment, the silica gel foam to be wrapped is placed at the entrance of the wrapping groove. Since the entrance size is slightly larger than the original size of the foam, the foam can be easily placed into the wrapping groove, and under the action of external pushing force or pulling force, the foam starts to move in the outlet direction of the wrapping groove. With the movement of the foam, the cross-sectional size of the wrapping groove gradually decreases, generating a compression force on the foam, and when the edge of the foam contacts the inner wall of the wrapping groove, the edge of the foam starts to be subjected to an upward force due to the decreasing cross-sectional size of the wrapping groove. At the same time, the first guide portion and the second guide portion guide the edge of the foam through the first gap and the second gap, so that the edge of the foam is turned up along the inner wall of the wrapping groove. In this process, the degree of turning up of the edge of the foam is controlled by the size of the first gap and the second gap, and as the foam continues to move in the outlet direction, the cross-sectional size of the wrapping groove further decreases, and the degree of turning up of the edge of the foam also gradually increases. At the same time, the inner wall of the wrapping groove gradually extrudes the standby heat dissipation film on the outside of the silica gel foam, so that the heat dissipation film is tightly attached to the foam. Due to the turning up, the heat dissipation film can better wrap the foam, improving the overall wrapping quality. When the foam completely passes through the wrapping groove and reaches the outlet, the heat dissipation film on the outside of the foam has been tightly wrapped on the silica gel foam, and the edge of the foam has been successfully turned up. At this time, the wrapped heat dissipation foam can be taken out for subsequent processing or assembly. In the coating forming process, the gradually reduced diameter of the wrapping groove is used to gradually complete the coating action of the heat dissipation film on the outside of the foam on the silica gel foam. At the same time, due to the gradually narrowing structure of the wrapping groove, the gradually extruding method can be used to realize the dense extrusion of the silica gel foam, forming the tight wrapping and adhesion of the heat dissipation foam.

[0042] The above-described embodiments only express the specific implementation of the present application, and the description is more specific and detailed, but it cannot be understood as a limitation on the scope of the present application. It should be noted that for ordinary skilled persons in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which are within the scope of protection of the present application.

Claims

1. A wrapping jig for heat dissipating foam, characterized by, The utility model relates to a wrapping tool table, which comprises: a tool table (1) having a wrapping groove (10) formed thereon, the wrapping groove (10) comprising an inlet (11) and an outlet (12), the cross-sectional dimension of the wrapping groove (10) gradually decreasing from the inlet (11) to the outlet (12); a first guide (2) comprising a first connecting portion (20) connected to the top of one side of the wrapping groove (10) and a first guide portion (21) connected to the first connecting portion (20), the first guide portion (21) being parallel to the inner wall of the one side of the wrapping groove (10) and having a first gap (22) between the first guide portion (21) and the inner wall of the one side of the wrapping groove (10); a second guide (3) comprising a second connecting portion (30) connected to the other side of the wrapping groove (10) and a second guide portion (31) connected to the second connecting portion (30), the second guide portion (31) being parallel to the inner wall of the other side of the wrapping groove (10) and having a second gap (32) between the second guide portion (31) and the inner wall of the other side of the wrapping groove (10).

2. The heat dissipation foam packaging jig according to claim 1, wherein, The distance between the first guide portion (21) and the second guide portion (31) gradually decreases from the inlet (11) to the outlet (12).

3. The heat dissipation foam packaging jig according to claim 2, wherein, The first guide portion (21) is parallel to the inner wall of the one side of the wrapping groove (10).

4. The heat dissipation foam packaging jig according to claim 3, wherein, The second guide portion (31) is parallel to the inner wall of the other side of the wrapping groove (10).

5. The heat dissipation foam packaging jig according to claim 2, wherein, One end of the first guide portion (21) is located at the same horizontal plane as the side wall of the outlet (12) of the wrapping groove (10), and the other end of the first guide portion (21) is located between the outlet (12) and the inlet (11) of the wrapping groove (10).

6. The heat dissipation foam packaging jig according to claim 5, wherein, One end of the second guide portion (31) is located at the same horizontal plane as the side wall of the outlet (12) of the wrapping groove (10), and the other end of the second guide portion (31) is located between the outlet (12) and the inlet (11) of the wrapping groove (10).

7. The heat dissipation foam packaging jig according to claim 5, wherein, The first guide portion (21) and the second guide portion (31) are closed or correspond to each other at the outlet (12), so that the outlet (12) forms a cross-sectionally completely closed nozzle or a gap is left between the first guide portion (21) and the second guide portion (31) that are brought together.

8. The heat dissipation foam packaging jig according to claim 1, wherein, In the direction from the inlet (11) to the outlet (12), the inner wall of the wrapping groove (10) gradually transitions from an arc surface to a flat surface.