Capsicum oleoresin distillation and extraction device
By designing a chili oil resin distillation and extraction device that includes a distillation tank, an outer tank, an extract tank, a stirring device, and a heating device, and utilizing a coaxial reversing mechanism to achieve uniform heating and stirring, the problems of low distillation and extraction efficiency and raw material sedimentation of chili oil resin are solved, thereby improving production efficiency and product quality.
Patent Information
- Application Number
- CN202423072366.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-12
AI Technical Summary
Existing chili oil resin distillation and extraction equipment suffers from low efficiency and raw material sedimentation, which affects the quality and production efficiency of chili oil resin.
The device is designed to include a distillation tank, an outer tank, an extract tank, a stirring device, and a heating device. The heating device and the stirring device are connected by a coaxial reversing mechanism to achieve uniform heating and stirring, prevent raw material sedimentation, and prevent gas leakage through an electric fan and a distillation gas conduit.
It improves the distillation extraction efficiency of chili oil resin, reduces raw material loss, is simple to operate and easy to maintain, and enhances production efficiency and product quality.
Smart Images

Figure CN223615409U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of extraction device technology, specifically to a chili oil resin distillation extraction device. Background Technology
[0002] Distillation extraction of capsicum oleoresin is a crucial step in the capsicum oleoresin manufacturing process, directly impacting its quality. To meet the high-quality, high-volume production demands of the capsicum oleoresin manufacturing industry, distillation extraction equipment plays a vital role in this process. To improve the efficiency of capsicum oleoresin distillation extraction and reduce unnecessary losses and waste during manufacturing, a capsicum oleoresin distillation extraction device is proposed. Utility Model Content
[0003] The purpose of this invention is to provide a chili oil resin distillation extraction device to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model specifically adopts the following technical solution:
[0005] A distillation and extraction apparatus for chili oil resin includes a distillation tank, an outer tank, an extract tank, a stirring device, and a heating device. The outer tank is fixedly fitted onto the outside of the distillation tank. The extract tank is connected to the top of the distillation tank. The stirring device is located inside the distillation tank. The heating device is disposed in the gap between the distillation tank and the outer tank. The heating device and the stirring device are connected by a coaxial reversing mechanism.
[0006] Furthermore, the top of the distillation tank is provided with a feed inlet for putting chili raw materials into the distillation tank. An electric fan is fixedly installed inside the feed inlet, and a distillation gas conduit is fixedly connected to the top of the distillation tank.
[0007] Furthermore, a valve is provided at the connection between the extraction tank and the distillation tank.
[0008] Furthermore, the stirring device includes a drive shaft and stirring blades, with the stirring blades fixedly connected to the surface of the drive shaft. The drive shaft is rotatably connected to both the distillation tank and the outer tank. The stirring blades are inclined rectangular plates with multiple guide holes on their surface.
[0009] Furthermore, the heating device includes two symmetrically arranged heating elements, a transmission rod, and a conductive slip ring. The heating elements face the outer wall of the distillation tank, the transmission rod is sleeved on the surface of the transmission shaft, the transmission rod is rotatably connected to the transmission shaft, and the transmission rod is fixedly connected to the conductive slip ring.
[0010] Furthermore, the coaxial reversing mechanism includes a connecting shaft, a second internal gear, and a gear fixing component. The second internal gear is fixedly connected to the transmission shaft, and the connecting shaft is fixedly connected to the output end of an external motor. A first gear and a second gear are rotatably connected to the surface of the gear fixing component, and the first gear and the second gear mesh with each other. The second gear meshes with the second internal gear, and the bottom end of the transmission rod is fixedly connected to the first internal gear, which meshes with the first gear.
[0011] The beneficial effects of this utility model are as follows:
[0012] This invention allows chili raw materials to be placed into a distillation tank via a feed inlet. An extractant tank then transfers the extractant into the distillation tank. A heating device heats and extracts the extractant and chili raw materials. An external motor controls a coaxial reversing mechanism, which in turn controls the rotation of the heating device, resulting in more uniform heating. Simultaneously, the coaxial reversing mechanism drives a stirring device to agitate the mixture, ensuring a thorough reaction between the extractant and chili raw materials while preventing sedimentation. An electric fan effectively prevents leakage of distillation gas from the feed inlet. A distillation gas conduit allows the gas to be discharged from the distillation tank into a condenser. This design effectively improves the distillation and extraction efficiency of chili oil resins. Furthermore, the operation is simple and easy for users to learn. The invention also features a simple structure, facilitating future maintenance. Attached Figure Description
[0013] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0014] Figure 2 This is a cross-sectional view of the structure of this utility model;
[0015] Figure 3 This is an exploded view of the coaxial reversing mechanism of this utility model;
[0016] Reference numerals: 1. Distillation tank; 2. Outer tank; 3. Feed inlet; 4. Electric fan; 5. Extraction liquid tank; 6. Distillation gas conduit; 7. Conductive slip ring; 8. Coaxial reversing mechanism; 9. Connecting shaft; 10. Valve; 11. Stirring device; 12. Heating device; 13. Transmission rod; 14. First internal gear; 15. First gear; 16. Second gear; 17. Gear fixing component; 18. Transmission shaft; 19. Second internal gear. Detailed Implementation
[0017] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0018] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0019] It should be noted that similar reference numerals and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0020] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power, and the main controller can be a conventional known device such as a computer that can control it.
[0021] In the description of the embodiments of this utility model, it should be noted that the terms "inner", "outer", "upper", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is usually placed when in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0022] like Figures 1 to 3 As shown, a chili oil resin distillation and extraction device includes a distillation tank 1, an outer tank 2, an extraction liquid tank 5, a stirring device 11, and a heating device 12. The outer tank 2 is fixedly sleeved on the outside of the distillation tank 1. The extraction liquid tank 5 is connected to the top of the distillation tank 1. The stirring device 11 is located inside the distillation tank 1. The heating device 12 is set in the gap between the distillation tank 1 and the outer tank 2. The heating device 12 and the stirring device 11 are connected by a coaxial reversing mechanism 8.
[0023] More specifically, chili raw materials are placed into the distillation tank 1 through the feed inlet 3, and the extract liquid is fed into the distillation tank 1 through the extract tank 5. The extract liquid and chili raw materials are heated and extracted by the heating device 12. The operation of the coaxial reversing mechanism 8 is controlled by an external motor. The operation of the coaxial reversing mechanism 8 controls the rotation of the heating device 12, making the heating more uniform. At the same time, the coaxial reversing mechanism 8 drives the stirring device 11 to stir the mixture, so that the extract liquid and chili raw materials can react fully while preventing the chili raw materials from settling. The electric fan 4 can effectively prevent the distillation gas from leaking from the feed inlet. The distillation gas can be discharged from the distillation tank 1 to the condenser through the distillation gas conduit 6. In specific implementation, a movable cover can be installed on the distillation tank 1 to facilitate the cleaning of the inside of the distillation tank 1.
[0024] The top of the distillation tank 1 is provided with a feed inlet 3 for putting chili raw materials into the distillation tank 1. An electric fan 4 is fixedly installed inside the feed inlet 3, and a distillation gas conduit 6 is fixedly connected to the top of the distillation tank 1.
[0025] It should be noted that by setting the feed inlet 3, it is convenient to put the chili raw material into the distillation tank 1, and by setting the distillation gas conduit 6, it is convenient to discharge the distillation gas from the distillation tank 1 to the condenser.
[0026] A valve 10 is installed at the connection between the extraction tank 5 and the distillation tank 1.
[0027] More specifically, the flow rate of the extract into the distillation tank 1 is controlled by setting valve 10, and valve 10 can be closed when necessary to prevent the extract from flowing into the distillation tank 1.
[0028] The stirring device 11 includes a drive shaft 18 and stirring blades, and the stirring blades are fixedly connected to the surface of the drive shaft 18. The drive shaft 18 is rotatably connected to the distillation tank 1 and the outer tank 2. The stirring blades are inclined rectangular plates, and multiple guide holes are opened on the surface of the stirring blades.
[0029] It should be noted that the coaxial reversing mechanism 8 can control the rotation of the transmission shaft 18, thereby driving the stirring blades to rotate. The stirring blades are used to agitate the mixture, so that the extract and chili raw materials can react fully. At the same time, it can also prevent the chili raw materials from settling. The guide hole can reduce the resistance encountered by the rectangular plate during the stirring process.
[0030] The heating device 12 includes two symmetrically arranged heating elements, a transmission rod 13 and a conductive slip ring 7. The heating elements face the outer wall of the distillation tank 1. The transmission rod 13 is sleeved on the surface of the transmission shaft 18. The transmission rod 13 is rotatably connected to the transmission shaft 18 and is fixedly connected to the conductive slip ring 7.
[0031] More specifically, the transmission rod 13 is connected to the conductive slip ring 7, which ensures the rotation of the heating device 12 while simultaneously supplying power to it. The heating device 12 rotates around the distillation tank 1 at a constant speed, ensuring uniform heating of the tank 1. The heating element faces the outer wall of the distillation tank 1, effectively reducing the temperature of the outer tank while ensuring heating of the tank itself. The outer tank 2 isolates the heating device 12 from the outside environment, preventing injury to the user during operation, and also provides insulation for the entire distillation and extraction process.
[0032] The coaxial reversing mechanism 8 includes a connecting shaft 9, a second internal gear 19, and a gear fixing member 17. The second internal gear 19 is fixedly connected to the transmission shaft 18, and the connecting shaft 9 is fixedly connected to the output end of an external motor. A first gear 15 and a second gear 16 are rotatably connected to the surface of the gear fixing member 17, and the first gear 15 and the second gear 16 mesh with each other. The second gear 16 meshes with the second internal gear 19. A first internal gear 14 is fixedly connected to the bottom end of the transmission rod 13, and the first internal gear 14 meshes with the first gear 15.
[0033] It should be noted that when the motor drives the connecting shaft 9 to rotate, the connecting shaft 9 first drives the transmission shaft 18 to rotate, thereby controlling the rotation of the stirring device 11. At the same time, the second internal gear 19 drives the second gear 16 meshing with it to rotate. The second gear 16 transmits power to the first gear 15 meshing with it. The first gear 15 drives the first internal gear 14 meshing with it to rotate. The first internal gear 14 causes the heating device 12 to rotate through the transmission rod 13. By setting the gear fixing part 17, it is ensured that the first gear 15 and the second gear 16 will only rotate on their own axis during the entire transmission process and will not revolve due to the influence of the first internal gear 14 and the second internal gear 19. In actual use, a protective shell can be set to protect the entire coaxial reversing mechanism 8, and the other end of the gear fixing part 17 is rigidly connected to the inner wall of the protective shell.
[0034] In summary, this invention allows chili raw materials to be placed into the distillation tank 1 through the feed inlet 3, and the extract liquid to be distilled into the distillation tank 1 through the extract tank 5. The extract liquid and chili raw materials are heated and extracted by the heating device 12. The operation of the coaxial reversing mechanism 8 is controlled by an external motor, which controls the rotation of the heating device 12, making the heating more uniform. At the same time, the coaxial reversing mechanism 8 drives the stirring device 11 to stir the mixture, so that the extract liquid and chili raw materials can react fully while preventing the chili raw materials from settling. The electric fan 4 effectively prevents the distillation gas from leaking from the feed inlet. The distillation gas can be discharged from the distillation tank 1 to the condenser through the distillation gas conduit 6. In use, it effectively improves the distillation and extraction efficiency of chili oil resin. At the same time, the operation is simple and easy for users to learn. Moreover, the structure of this invention is simple and easy to maintain.
[0035] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A distillation and extraction apparatus for chili oil resin, comprising a distillation tank (1), an outer tank (2), an extract tank (5), a stirring device (11), and a heating device (12), characterized in that: The outer barrel (2) is fixedly fitted to the outside of the distillation barrel (1), the extraction liquid tank (5) is connected to the top of the distillation barrel (1), the stirring device (11) is located inside the distillation barrel (1), the heating device (12) is set in the gap between the distillation barrel (1) and the outer barrel (2), and the heating device (12) and the stirring device (11) are connected by a coaxial reversing mechanism (8).
2. The chili oil resin distillation and extraction apparatus according to claim 1, characterized in that, The distillation tank (1) is provided with a feed inlet (3) at the top for putting chili raw materials into the distillation tank (1). An electric fan (4) is fixedly installed inside the feed inlet (3). A distillation gas conduit (6) is fixedly connected to the top of the distillation tank (1).
3. The chili oil resin distillation and extraction apparatus according to claim 2, characterized in that, A valve (10) is provided at the connection between the extraction tank (5) and the distillation tank (1).
4. The chili oil resin distillation and extraction apparatus according to claim 1, characterized in that, The stirring device (11) includes a drive shaft (18) and stirring blades, and the stirring blades are fixedly connected to the surface of the drive shaft (18). The drive shaft (18) is rotatably connected to the distillation tank (1) and the outer tank (2). The stirring blades are inclined rectangular plates, and multiple guide holes are opened on the surface of the stirring blades.
5. The chili oil resin distillation and extraction apparatus according to claim 4, characterized in that, The heating device (12) includes two symmetrically arranged heating components, a transmission rod (13) and a conductive slip ring (7). The heating components face the outer wall of the distillation tank (1). The transmission rod (13) is sleeved on the surface of the transmission shaft (18). The transmission rod (13) is rotatably connected to the transmission shaft (18). The transmission rod (13) is fixedly connected to the conductive slip ring (7).
6. The chili oil resin distillation extraction apparatus according to claim 5, characterized in that, The coaxial reversing mechanism (8) includes a connecting shaft (9), a second internal gear (19), and a gear fixing member (17). The second internal gear (19) is fixedly connected to the transmission shaft (18). The connecting shaft (9) is fixedly connected to the output end of an external motor. The surface of the gear fixing member (17) is rotatably connected to a first gear (15) and a second gear (16). The first gear (15) and the second gear (16) mesh with each other. The second gear (16) meshes with the second internal gear (19). The bottom end of the transmission rod (13) is fixedly connected to a first internal gear (14). The first internal gear (14) meshes with the first gear (15).