Reaction kettle for chemical safety production

By introducing a drum filter plate, scraper, and limit frame structure into the reactor, the problems of material splashing and scraper wear were solved, achieving safe production and extended service life.

CN223615867UActive Publication Date: 2025-12-02SHANDONG LULING SAFETY EVALUATION TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423229978.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-12-02
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

Existing reactors are prone to splashing when feeding agglomerated materials, and the scraper plates and inner walls suffer severe wear, affecting safety and service life.

Method used

A reaction vessel for safe chemical production was designed, which adopts a structure of drum filter plate, scraper and limiting frame. The drum filter plate pre-treats the material, the scraper stirs and cleans, and the limiting frame enables flexible switching of the scraper to avoid material splashing and wear.

Benefits of technology

It effectively avoids material splashing, improves operational safety, extends the service life of the reactor, enhances stirring effect, and makes cleaning easier.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223615867U_ABST
    Figure CN223615867U_ABST
Patent Text Reader

Abstract

The utility model discloses a reaction kettle for chemical safety production, which comprises a support, a reaction kettle body is fixedly mounted in the support, the top of the reaction kettle body is detachably connected with a top cover, one side of the top of the top cover is provided with a feed inlet, the top of the feed inlet is fixedly connected with a feed pipe, and the top of the feed pipe is provided with a discharge port. The device comprises a feeding pipe, a filtering plate is fixedly connected to the interior of the feeding pipe, sliding grooves are formed in the two sides of the inner wall of the feeding pipe, threaded rods are arranged in the two sliding grooves, a micro motor is fixedly installed on one side of the feeding pipe, the output end of the micro motor is in transmission connection with the threaded rods, and threaded blocks are in threaded connection with the peripheries of the threaded rods. According to the reaction kettle for chemical safety production, disclosed by the utility model, the roller is matched with the filter plate in the working process, so that materials can be well pressed and covered, caked materials can be filtered, and non-uniform reaction is avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of reaction vessel technology, specifically a reaction vessel for safe chemical production. Background Technology

[0002] Reactors are widely used in petroleum, chemical, rubber, pesticide, dye, pharmaceutical and food industries. They are pressure vessels used to complete processes such as vulcanization, nitration, hydrogenation, hydrocarbonation, polymerization and condensation. Examples include reactors, reaction vessels, decomposition vessels, polymerization vessels, etc. The materials generally include carbon manganese steel, stainless steel, zirconium, nickel-based alloys (Hastelloy, Monel, Inconel) and other composite materials.

[0003] Currently, during the feeding process, clumped materials cannot be broken up. After falling into the reactor, they are prone to splashing and causing violent reactions on the liquid surface inside the reactor, which brings safety risks to the feeding process. At the same time, the scraper inside the reactor is in constant contact with the inner wall of the reactor, causing excessive wear between the scraper and the inner wall of the reactor, reducing its service life. Therefore, we have proposed a reactor for safe chemical production. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution:

[0005] This utility model discloses a reaction vessel for safe chemical production, comprising a support frame, with the reaction vessel fixedly installed inside the support frame. A top cover is detachably connected to the top of the reaction vessel. A feed inlet is opened on one side of the top of the top cover. A feed pipe is fixedly connected to the top of the feed inlet. A filter plate is fixedly connected inside the feed pipe. Sliding grooves are opened on both sides of the inner wall of the feed pipe. A threaded rod is provided inside each of the two sliding grooves. A micro motor is fixedly installed on one side of the feed pipe, and the output end of the micro motor is connected to the threaded rod for transmission. A threaded block is threadedly connected to the outer circumference of the threaded rod, and a roller is rotatably connected to one side of the threaded block.

[0006] As a preferred embodiment of this utility model, a rotary motor is fixedly installed on one side of the feed pipe, and a ball screw is driven to the output end of the rotary motor. A connecting seat is threaded to the outer circumference of the ball screw, and a partition is fixedly welded to one side of the connecting seat via a connecting rod.

[0007] As a preferred technical solution of this utility model, a drive motor is fixedly installed on one side of the top of the top cover. The output end of the drive motor is connected to a drive gear. The outer periphery of the drive gear is connected to a driven gear through a gear belt. A rotating shaft is fixedly connected inside the driven gear. A sliding column is fixedly welded to the outer periphery of the rotating shaft.

[0008] As a preferred technical solution of this utility model, a support frame is fixedly connected to the lower end of the interior of the reaction vessel, and a second sliding column is rotatably connected to the top of the support frame. The two ends of the second sliding column are fixedly connected to the first sliding column through a limiting plate. Sliding blocks are slidably connected to the outer periphery of both the first and second sliding columns. A scraper is fixedly connected to one end of the sliding block, and a cleaning brush is provided on one side of the scraper.

[0009] As a preferred embodiment of this utility model, a rotating rod is rotatably connected to the center end of one side of the scraper, a cylinder is rotatably connected inside the rotating shaft, a push rod is fixedly connected to the outer periphery of the bottom of the cylinder, and the center ends of both sides of the push rod are rotatably connected to the rotating rod.

[0010] As a preferred embodiment of this utility model, a limiting frame is fixedly welded to the top of the cylinder, a limiting column is slidably connected to one side of the limiting frame, a spring is sleeved on the outer periphery of the limiting column, a force plate is fixedly welded to the center end of the limiting column, and the upper part of the force plate is fixedly connected to the spring.

[0011] As a preferred embodiment of this utility model, a discharge pipe is fixedly connected to the lower end of the reactor, a discharge valve is provided on the outer periphery of the discharge pipe, and a limit hole is provided at the top of the rotating shaft.

[0012] The beneficial effects of this utility model are:

[0013] 1. This type of chemical safety production reactor, by setting up a drum, can effectively compress materials and filter agglomerated materials during operation by cooperating with the filter plate, thus avoiding uneven reaction.

[0014] 2. This type of chemical safety production reactor is equipped with a scraper. The limit frame 29 drives the cylinder 27 to rotate, so that the scraper 25 moves along the sliding column 20 and the sliding column 22. The scraper 25 can be switched at any time for stirring or cleaning, avoiding collision or other forms of injury to the hands, and helping to improve the safety of the reactor operation.

[0015] 3. This type of chemical safety production reactor, through a spring, can be pulled by a force plate to drive a limiting column to compress the spring, causing the limiting column to move out of the limiting hole, thus removing the limitation on the cylinder and allowing the cylinder to rotate. This allows the scraper to move along sliding column one and sliding column two, enabling the scraper to be switched at any time for stirring or cleaning. This utility model has a simple and reasonable structure, novel design, and simple and convenient operation, and has high practical value. Attached Figure Description

[0016] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0017] Figure 1 This is a three-dimensional view of a reaction vessel used for safe chemical production according to this utility model;

[0018] Figure 2 This is a schematic diagram of the internal structure of a reaction vessel for safe chemical production according to this utility model;

[0019] Figure 3 This is a schematic diagram of the ball screw structure of a reaction vessel for safe chemical production according to this utility model;

[0020] Figure 4 This is a schematic diagram of the filter plate structure of a reaction vessel for safe chemical production according to this utility model;

[0021] Figure 5 This is a schematic diagram of the spring structure of a reaction vessel used for safe chemical production according to this utility model.

[0022] In the diagram: 1. Support; 2. Reactor; 3. Top cover; 4. Inlet; 5. Feed pipe; 6. Filter plate; 7. Slide groove; 8. Threaded rod; 9. Micro motor; 10. Threaded block; 11. Roller; 12. Rotary motor; 13. Ball screw; 14. Connecting seat; 15. Partition plate; 16. Drive motor; 17. Driving gear; 171. Driven gear; 18. Gear belt; 19. Rotating shaft; 20. Slide column one; 21. Support frame; 22. Slide column two; 23. Limiting plate; 24. Slider; 25. Scraper; 26. Rotating rod; 27. Cylinder; 28. Push rod; 29. ​​Limiting frame; 30. Limiting post; 31. Spring; 32. Force plate; 33. Discharge pipe; 34. Discharge valve; 35. Limiting hole. Detailed Implementation

[0023] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0024] Example: Figure 1-5As shown, this utility model discloses a reaction vessel for safe chemical production, including a support 1. A reaction vessel 2 is fixedly installed inside the support 1. A top cover 3 is detachably connected to the top of the reaction vessel 2. A feed inlet 4 is opened on one side of the top of the top cover 3. A feed pipe 5 is fixedly connected to the top of the feed inlet 4. A filter plate 6 is fixedly connected inside the feed pipe 5. Slide grooves 7 are opened on both sides of the inner wall of the feed pipe 5. Threaded rods 8 are provided inside both slide grooves 7. A micro motor 9 is fixedly installed on one side of the feed pipe 5, and the output end of the micro motor 9 is connected to the threaded rod 8 for transmission. A threaded block 10 is threadedly connected to the outer circumference of the threaded rod 8. A roller 11 is rotatably connected to one side of the threaded block 10.

[0025] A rotary motor 12 is fixedly installed on one side of the feed pipe 5. The output end of the rotary motor 12 is connected to a ball screw 13. A connecting seat 14 is threadedly connected to the outer circumference of the ball screw 13. A partition 15 is fixedly welded to one side of the connecting seat 14 via a connecting rod. By setting the ball screw 13, the rotation of the ball screw 13 drives the connecting seat 14 to move, so that the partition 15 can block and lower inside the feed pipe 5, control the speed at which materials are added to the reactor 2, and improve the safety of material addition.

[0026] Among them, a drive motor 16 is fixedly installed on one side of the top of the top cover 3. The output end of the drive motor 16 is connected to a drive gear 17. The outer periphery of the drive gear 17 is connected to a driven gear 171 through a gear belt 18. A rotating shaft 19 is fixedly connected inside the driven gear 171. A sliding column 20 is fixedly welded to the outer periphery of the rotating shaft 19. By setting the drive gear 17, the rotating shaft 19 is rotated through the cooperation of the gear belt 18 and the driven gear 171. The push rod 28 inside works with the sliding column 20 and the sliding column 22 to carry out compound and thorough stirring of the materials inside the reactor 2, which helps to promote the chemical mixing reaction.

[0027] The reactor 2 has a support frame 21 fixedly connected to its lower interior. The top of the support frame 21 is rotatably connected to a second sliding column 22. Both ends of the second sliding column 22 are fixedly connected to a first sliding column 20 via a limiting plate 23. Sliding blocks 24 are slidably connected to the outer periphery of both the first sliding column 20 and the second sliding column 22. A scraper 25 is fixedly connected to one end of the sliding block 24. A cleaning brush is provided on one side of the scraper 25. By setting the scraper 25 and driving the push rod 28 to slide, the scraper 25 moves along the first sliding column 20 and the second sliding column 22, allowing the scraper 25 to be switched between stirring or cleaning at any time. This avoids collisions or other forms of injury to the hands and helps to improve the safety of the reactor operation.

[0028] Among them, a rotating rod 26 is rotatably connected to the center end of one side of the scraper 25, and a cylinder 27 is rotatably connected inside the rotating shaft 19. A push rod 28 is fixedly connected to the outer periphery of the bottom of the cylinder 27, and the center ends of both sides of the push rod 28 are rotatably connected to the rotating rod 26. By setting the cylinder 27, the cylinder 27 can be rotated by the limiting frame 29, so that the scraper 25 moves along the sliding column 1 20 and sliding column 22, so that the scraper 25 can be switched to stirring or cleaning at any time.

[0029] The cylinder 27 has a fixedly welded limit frame 29 on its top. A limit post 30 is slidably connected to one side of the limit frame 29. A spring 31 is sleeved on the outer periphery of the limit post 30. A force plate 32 is fixedly welded to the center end of the limit post 30. The upper part of the force plate 32 is fixedly connected to the spring 31. By setting the spring 31, the limit post 30 can be squeezed by pulling the force plate 32, causing the limit post 30 to move out of the limit hole 35, thus canceling the limit on the cylinder 27. This allows the cylinder 27 to rotate, causing the scraper 25 to move along the sliding column 1 20 and sliding column 22, so that the scraper 25 can be switched at any time for stirring or cleaning.

[0030] The lower end of the reactor 2 is fixedly connected to the discharge pipe 33, and the outer periphery of the discharge pipe 33 is provided with the discharge valve 34. The top of the rotating shaft 19 is provided with a limit hole 35. By setting the limit hole 35, the limit column 30 can be rotated to different angles, which in turn drives the scraper 25 to adjust the angle.

[0031] Working Principle: During operation, material is placed into the feed pipe 5. The micro motor 9 is activated, and its output drives the threaded rod 8 to rotate, causing the threaded block 10 to move the roller 11. The roller 11 effectively presses and filters the material, preventing uneven reaction. Then, the rotary motor 12 is activated, and its output drives the ball screw 13 to rotate, causing the connecting seat 14 to move the partition 15. The partition 15 blocks and lowers the filtered material inside the feed pipe 5, controlling the rate at which material is added to the reactor 2 and improving safety. Pulling the force plate 32 causes the limiting post 30 to compress the spring 31, causing the limiting post 30 to move out of the limiting hole 35, releasing the limit on the cylinder 27. This allows the cylinder 27 to rotate, causing the scraper 25 to move along the sliding column 20 and sliding column 20. 22. Switch the scraper 25 to stirring mode at any time, then release the force plate 32. Through the elastic force of the spring 31, place the limiting post 30 in the limiting hole 35 to limit the cylinder 27. Then start the drive motor 16. The output end of the drive motor 16 drives the drive gear 17 to rotate. Through the cooperation of the gear belt 18 and the driven gear 171, the rotating shaft 19 inside the driven gear 171 rotates. The internal push rod 28 works with the sliding column 1 20 and sliding column 22 to carry out compound and thorough stirring of the material inside the reactor 2, which helps to promote the chemical mixing reaction. After stirring is completed, the stirred material is discharged through the discharge pipe 33 through the discharge valve 34. The scraper 25 can be slid along the sliding column 1 20 and sliding column 22 again by rotating the limiting frame 29, so that the cleaning brush can be closely attached to the inner wall of the reactor 2 for cleaning.

[0032] Finally, it should be noted that in the description of this utility model, the terms "vertical," "upper," "lower," "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0033] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0034] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A reaction vessel for safe chemical production, comprising a support (1), characterized in that, The reactor (2) is fixedly installed inside the support (1). The top of the reactor (2) is detachably connected to the top cover (3). The top of the top cover (3) has a feed inlet (4) on one side. The top of the feed inlet (4) is fixedly connected to the feed pipe (5). The feed pipe (5) has a filter plate (6) fixedly connected inside. The inner walls of the feed pipe (5) have grooves (7) on both sides. The two grooves (7) are each equipped with a threaded rod (8). A micro motor (9) is fixedly installed on one side of the feed pipe (5). The output end of the micro motor (9) is connected to the threaded rod (8) in a transmission connection. The outer circumference of the threaded rod (8) is threadedly connected to a threaded block (10). A roller (11) is rotatably connected to one side of the threaded block (10).

2. The reaction vessel for safe chemical production according to claim 1, characterized in that, A rotary motor (12) is fixedly installed on one side of the feed pipe (5). A ball screw (13) is connected to the output end of the rotary motor (12). A connecting seat (14) is threadedly connected to the outer circumference of the ball screw (13). A partition plate (15) is fixedly welded to one side of the connecting seat (14) through a connecting rod.

3. The reaction vessel for safe chemical production according to claim 1, characterized in that, A drive motor (16) is fixedly installed on one side of the top of the top cover (3). The output end of the drive motor (16) is connected to a drive gear (17). The outer periphery of the drive gear (17) is connected to a driven gear (171) via a gear belt (18). A rotating shaft (19) is fixedly connected inside the driven gear (171). A sliding column (20) is fixedly welded to the outer periphery of the rotating shaft (19).

4. A reaction vessel for safe chemical production according to claim 1, characterized in that, The lower end of the reactor (2) is fixedly connected to a support frame (21). The top of the support frame (21) is rotatably connected to a second sliding column (22). Both ends of the second sliding column (22) are fixedly connected to the first sliding column (20) through a limiting plate (23). The outer periphery of the first sliding column (20) and the second sliding column (22) are slidably connected to sliders (24). One end of the slider (24) is fixedly connected to a scraper (25). A cleaning brush is provided on one side of the scraper (25).

5. A reaction vessel for safe chemical production according to claim 4, characterized in that, A rotating rod (26) is rotatably connected to the center end of one side of the scraper (25), and a cylinder (27) is rotatably connected inside the rotating shaft (19). A push rod (28) is fixedly connected to the outer periphery of the bottom of the cylinder (27), and the center ends of both sides of the push rod (28) are rotatably connected to the rotating rod (26).

6. A reaction vessel for safe chemical production according to claim 5, characterized in that, A limiting frame (29) is fixedly welded to the top of the cylinder (27). A limiting column (30) is slidably connected to one side of the limiting frame (29). A spring (31) is sleeved on the outer periphery of the limiting column (30). A force plate (32) is fixedly welded to the center end of the limiting column (30). The upper part of the force plate (32) is fixedly connected to the spring (31).

7. A reaction vessel for safe chemical production according to claim 1, characterized in that, The lower end of the reactor (2) is fixedly connected to a discharge pipe (33), and a discharge valve (34) is provided on the outer periphery of the discharge pipe (33). A limit hole (35) is opened on the top of the rotating shaft (19).