Crushing treatment device for hazardous waste operation

The design of the hammer and scraper components solves the problem of waste entanglement or jamming of the crushing rollers in hazardous waste treatment devices, achieving efficient crushing and cleaning and improving the working efficiency of the device.

CN223615956UActive Publication Date: 2025-12-02KARAMAY WOSEN ENVIRONMENT TECH CO LTD
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Patent Information

Application Number
CN202520186750.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-06
Publication Date
2025-12-02
Estimated Expiration
2035-02-06

AI Technical Summary

Technical Problem

Existing hazardous waste treatment equipment is prone to entanglement or jamming of the crushing rollers when processing waste that is long or large in volume, leading to downtime for repairs and affecting processing efficiency.

Method used

The system uses a hammer assembly and receiving plate to pre-crush waste through hammer rods and hammer blades, and scrapers to scrape away attached debris. Combined with a semi-toothed turntable and discharge port design, the waste is automatically discharged into the crushing roller for thorough crushing, avoiding entanglement and jamming.

Benefits of technology

It effectively improves the efficiency of crushing and processing, ensures the crushing quality, simplifies the cleaning process, and avoids the entanglement and jamming of the crushing rollers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a crushing treatment device for hazardous waste management, which belongs to the technical field of crushing devices and comprises a base, a crushing box is fixedly connected onto the base, a scraping component is fixedly mounted on one side of the crushing box, and a hammering component and a crushing component are respectively mounted in the crushing box corresponding to the upper and lower sides of a receiving plate. The material hammering assembly comprises a hammering rod, the hammering rod can rotate to hammer to the top of the material receiving plate, the hammering rod can reversely rotate to penetrate through the interior of the material scraping assembly, the crushing assembly comprises two crushing rollers, and the front end and the rear end of each crushing roller are connected to the crushing box through bearings. The device has the technical effects that hazardous wastes subjected to hammering and crushing treatment can be conveniently and automatically discharged into the crushing roller to be crushed, the winding and blocking phenomena of the crushing roller are effectively avoided, crushed materials attached to the material hammering assembly can be conveniently scraped and cleaned, the hammering and crushing quality is ensured, and the crushing treatment efficiency is effectively improved.
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Description

Technical Field

[0001] This utility model belongs to the field of crushing device technology, and in particular relates to a crushing and processing device for hazardous waste management. Background Technology

[0002] Hazardous waste refers to solid waste that is listed in the National Hazardous Waste List or identified as having hazardous characteristics according to the national hazardous waste identification standards and methods. It not only damages the ecological environment and affects human health, but also hinders the sustainable development of society. Therefore, it is necessary to use various treatment methods to treat hazardous waste in order to reduce its harmful effects. The main treatment methods include resource utilization, incineration, solidification, stabilization and landfill. In the treatment process, hazardous waste must first be crushed.

[0003] To address this, Chinese Patent No. CN220780548U discloses a hazardous waste crushing and treatment device. The crushing chamber has a disinfection and dust suppression crushing mechanism in the middle, a filtration and separation mechanism at the bottom, and a drainage filtration mechanism on the side wall of the bottom. By incorporating the crushing chamber, the disinfection and dust suppression crushing mechanism, the filtration and separation mechanism, and the drainage filtration mechanism, during operation, two gears mesh to cause relative movement of the two crushing shafts. At this time, the two crushing rollers crush the hazardous waste. The disinfection and dust suppression crushing mechanism sprays disinfectant onto the hazardous waste while it is being crushed, and the filtration and separation mechanism performs solid-liquid separation on the crushed hazardous waste, thus improving the safety of hazardous waste crushing.

[0004] However, the above-mentioned device directly feeds hazardous waste into the crushing roller for crushing. If the waste is long or large, it is very easy for it to get tangled or stuck in the crushing roller, which requires a long crushing time and downtime for repairs, thus affecting the efficiency of the crushing process. Utility Model Content

[0005] To address the problems existing in the prior art, this utility model provides a crushing and processing device for hazardous waste management. It has the advantages of automatically discharging hazardous waste that has undergone hammer crushing into the crushing roller for further crushing, effectively avoiding the phenomenon of entanglement and jamming on the crushing roller, and facilitating the scraping and cleaning of the material adhering to the hammer assembly, ensuring the quality of hammer crushing, thereby effectively improving the crushing and processing efficiency. It solves the problem in the prior art that for long and large waste, it is very easy to entangle or jam the crushing roller, requiring a long crushing time and downtime for repair, which easily affects the crushing and processing efficiency.

[0006] This utility model is implemented as follows: a crushing and processing device for hazardous waste management includes a base, a crushing box fixedly connected to the base, a scraper assembly fixedly installed on one side of the crushing box, a receiving plate slidably passing through the middle of the crushing box, and a hammer assembly and a crushing assembly respectively installed inside the crushing box above and below the receiving plate. The hammer assembly includes a hammer rod that can rotate to hammer the top of the receiving plate, and the hammer rod can rotate in the opposite direction to pass through the interior of the scraper assembly. The crushing assembly includes two crushing rollers, the front and rear ends of which are connected to the crushing box through bearings.

[0007] This setup facilitates the hammer crushing and cutting of hazardous waste via the hammer assembly. The combination of the hammer assembly and the receiving plate allows for the automatic discharge of pre-treated hazardous waste into the crushing assembly, where it undergoes thorough crushing by the crushing rollers. This effectively prevents the crushing rollers from getting tangled or jammed. Furthermore, the scraper assembly cleans up any debris adhering to the hammer assembly, ensuring the quality of the hammer crushing and thus significantly improving the efficiency of the crushing process.

[0008] In a preferred embodiment of this invention, a feed hopper is fixedly connected to the top of the crushing box, a discharge hopper is fixedly connected to the inner bottom of the crushing box, the crushing roller is located at the discharge hopper, the rear ends of both crushing rollers extend through to the back of the crushing box, a crushing motor is fixedly connected to the back of the crushing box, and the crushing motor is fixedly connected to the corresponding crushing roller.

[0009] This setup facilitates the feeding and discharging of the crushing box, and allows for relative movement between the two crushing rollers, enabling the crushing of pre-treated hazardous waste.

[0010] In a preferred embodiment of this invention, the hammer assembly further includes a rotating rod, the hammering rod is fixedly connected to the rotating rod, a hammering blade is fixedly connected to the side wall of the hammering rod, the hammering blade abuts against the receiving plate, the front and rear ends of the rotating rod are connected to the crushing box via bearings, both the front and rear ends of the rotating rod penetrate the crushing box, a half-tooth turntable is fixedly sleeved at the front end of the rotating rod, a stepper motor is fixedly connected to the back of the crushing box, and the rear end of the rotating rod is fixedly connected to the output end of the stepper motor.

[0011] With this setting, starting the stepper motor drives the rotating rod to rotate forward and backward at a certain angle, which in turn drives the hammer rod and hammer blade to repeatedly hammer and crush the hazardous waste on the material plate, and cut it off, thus realizing the pre-treatment operation of large-sized hazardous waste and improving the subsequent crushing efficiency.

[0012] In a preferred embodiment of this invention, a first slide rail and a second slide rail are respectively provided on both sides of the crushing box. The receiving plate slides along the first slide rail and the second slide rail. A support plate is fixedly connected to the bottom of the first slide rail and the second slide rail. The bottom of the receiving plate slides along the support plate. The front and rear side walls of the receiving plate slide along the inner wall of the crushing box.

[0013] This design effectively improves the stability of the installation structure between the receiving plate and the crushing box, facilitates the sliding movement of the receiving plate, and provides stable guidance for it.

[0014] As a preferred embodiment of this utility model, the front and rear side walls of the receiving plate are fixedly connected to guide rails, the guide rails slide along the outer wall of the crushing box, the bottom of the guide rails are fixedly connected to an extension plate, the extension plate slides along the half-tooth turntable, and a discharge port is opened at the left end of the receiving plate.

[0015] This setup facilitates stable sliding of the receiving plate along the crushing box. After the hammer pretreatment is completed, the rotating rod drives the hammer rod to move towards the scraping assembly, while simultaneously facilitating the rotation of the semi-toothed turntable on the extension plate.

[0016] As a preferred embodiment of this utility model, a rack is fixedly connected to the bottom of the extension plate, and the teeth of the semi-toothed turntable are meshed with the rack.

[0017] With this setup, the rotating half-tooth plate drives the toothed part to mesh with the rack of the extension plate, which in turn drives the receiving plate to slide to the right, thereby moving the discharge port into the interior of the crushing box. This allows the hazardous waste that has been hammered to be automatically fed into the crushing roller through the discharge port for further crushing, effectively improving the crushing efficiency and avoiding the entanglement and jamming of the crushing roller.

[0018] In a preferred embodiment of this invention, the scraping assembly includes a plastic brush strip, a protective cover is fixedly connected to one side of the crushing box, the plastic brush strip is fixedly connected to the inner wall of the protective cover and is evenly distributed along the protective cover, and the hammer rod and hammer blade are in sliding contact with the plastic brush strip.

[0019] With this setup, after the hammering pretreatment is completed, the rotating rod drives the hammering rod and hammering blade to move towards the plastic brush strip and slide into the plastic brush strip, thereby scraping and cleaning the attached plastic on the hammering rod and hammering blade, and collecting it in the collection trough below. This improves the collection rate of hazardous waste and ensures the hammering and crushing efficiency of the hammering rod and hammering blade, while also making cleaning convenient and flexible to use.

[0020] As a preferred embodiment of this utility model, the base is provided with a material collection trough inside, which is located below the discharge hopper and the scraping assembly.

[0021] This feature makes it easy to collect the crushed waste and the waste that falls off the plastic brush strip, making it convenient to use.

[0022] Compared with the prior art, the beneficial effects of this utility model are as follows: the combination of the hammer rod, hammer blade and receiving plate facilitates the hammering, crushing and cutting of hazardous waste for pretreatment. The combination of the semi-tooth turntable, receiving plate, discharge port, guide rail, extension plate and rack facilitates the automatic discharge of pretreated hazardous waste into the crushing roller for further crushing, effectively avoiding the phenomenon of entanglement and jamming of the crushing roller. Furthermore, the protective cover and plastic brush strip facilitate the scraping and cleaning of the debris attached to the hammer assembly, ensuring the quality of hammering and crushing, thereby effectively improving the working efficiency of crushing. Attached Figure Description

[0023] Figure 1 This is a front view structural schematic diagram provided in an embodiment of the present utility model;

[0024] Figure 2 This is a schematic diagram of the rear view structure provided in an embodiment of the present utility model;

[0025] Figure 3 This is a cross-sectional structural schematic diagram provided in an embodiment of the present utility model;

[0026] Figure 4 This is a schematic diagram of the crushing box structure provided in an embodiment of the present utility model;

[0027] Figure 5 This is a schematic diagram of the receiving plate structure provided in an embodiment of the present utility model.

[0028] In the diagram: 1. Base; 101. Collection trough; 2. Crushing box; 201. Feed hopper; 202. First slide rail; 203. Second slide rail; 204. Support plate; 205. Discharge hopper; 3. Protective cover; 301. Plastic brush strip; 4. Hammer rod; 401. Hammer blade; 5. Half-tooth turntable; 501. Rotating rod; 502. Stepper motor; 6. Receiving plate; 601. Discharge port; 602. Guide rail; 603. Rack; 604. Extension plate; 7. Crushing roller; 701. Crushing motor. Detailed Implementation

[0029] To further understand the utility model content, features and effects of this utility model, the following embodiments are provided, and detailed descriptions are given in conjunction with the accompanying drawings.

[0030] The structure of this utility model will now be described in detail with reference to the accompanying drawings.

[0031] refer to Figures 1 to 5As shown in the figure, a crushing and processing device for hazardous waste management provided by this utility model includes a base 1, a crushing box 2 fixedly connected to the base 1, a scraper assembly fixedly installed on one side of the crushing box 2, a receiving plate 6 slidably passing through the middle of the crushing box 2, a hammer assembly and a crushing assembly respectively installed inside the crushing box 2 above and below the receiving plate 6, the hammer assembly includes a hammering rod 4, the hammering rod 4 can rotate to hammer to the top of the receiving plate 6, the hammering rod 4 can rotate in the opposite direction to pass through the interior of the scraper assembly, and the crushing assembly includes two crushing rollers 7, the front and rear ends of the crushing rollers 7 are connected to the crushing box 2 by bearings.

[0032] By adopting the above scheme, the hammer assembly facilitates the hammer crushing and cutting of hazardous waste. Through the cooperation of the hammer assembly and the receiving plate 6, the pre-treated hazardous waste is automatically discharged into the crushing assembly and then subjected to thorough crushing by the crushing roller 7. This effectively avoids the phenomenon of entanglement and jamming of the crushing roller 7. Furthermore, the scraping assembly can scrape and clean the fragments attached to the hammer assembly, ensuring the quality of hammer crushing and thus effectively improving the work efficiency of crushing.

[0033] Specifically, a feed hopper 201 is fixedly connected to the top of the crushing box 2, and a discharge hopper 205 is fixedly connected to the inner bottom of the crushing box 2. The crushing roller 7 is located at the discharge hopper 205, and the rear ends of both crushing rollers 7 extend through to the back of the crushing box 2. A crushing motor 701 is fixedly connected to the back of the crushing box 2, and the crushing motor 701 is fixedly connected to the corresponding crushing roller 7.

[0034] The above scheme facilitates the feeding and discharging of the crushing box 2, and makes it easier to drive the relative movement between the two crushing rollers 7, so as to realize the crushing of pre-treated hazardous waste.

[0035] Specifically, the hammer assembly also includes a rotating rod 501, the hammering rod 4 is fixedly connected to the rotating rod 501, a hammering blade 401 is fixedly connected to the side wall of the hammering rod 4, the hammering blade 401 abuts against the receiving plate 6, the front and rear ends of the rotating rod 501 are connected to the crushing box 2 through bearings, the front and rear ends of the rotating rod 501 both penetrate the crushing box 2, the front end of the rotating rod 501 is sleeved and fixedly connected to the half-tooth turntable 5, the back of the crushing box 2 is fixedly connected to the stepper motor 502, and the rear end of the rotating rod 501 is fixedly connected to the output end of the stepper motor 502.

[0036] Using the above scheme, starting the stepper motor 502 drives the rotating rod 501 to rotate forward and backward at a certain angle, which can drive the hammer rod 4 and the hammer blade 401 to repeatedly hammer and crush the hazardous waste on the material plate 6, and cut it off by hammering, thereby realizing the pretreatment operation of large-sized hazardous waste and improving the subsequent crushing efficiency.

[0037] Specifically, the crushing box 2 has a first slide 202 and a second slide 203 on both sides, the receiving plate 6 slides along the first slide 202 and the second slide 203, the bottom of the first slide 202 and the second slide 203 are fixedly connected to a support plate 204, the bottom of the receiving plate 6 slides along the support plate 204, and the front and rear side walls of the receiving plate 6 slide along the inner wall of the crushing box 2.

[0038] The above scheme effectively improves the stability of the installation structure between the receiving plate 6 and the crushing box 2, facilitates the sliding movement of the receiving plate 6, and provides stable guidance for it.

[0039] Specifically, the front and rear side walls of the receiving plate 6 are fixedly connected with guide rails 602, the guide rails 602 slide along the outer wall of the crushing box 2, the bottom of the guide rails 602 is fixedly connected with an extension plate 604, the extension plate 604 slides along the half-tooth turntable 5, and the left end of the receiving plate 6 is provided with a discharge port 601.

[0040] The above scheme facilitates the stable sliding of the receiving plate 6 along the crushing box 2. After the hammer pretreatment is completed, the rotating rod 501 drives the hammer rod 4 to move towards the scraping assembly. At the same time, it facilitates the rotation of the half-tooth turntable 5 on the extension plate 604.

[0041] Specifically, a rack 603 is fixedly connected to the bottom of the extension plate 604, and the teeth of the semi-toothed turntable 5 are meshed with the rack 603.

[0042] Using the above scheme, the rotating half-tooth plate drives the toothed part to mesh with the rack 603 of the extension plate 604, which in turn drives the receiving plate 6 to slide to the right, thereby moving the discharge port 601 into the interior of the crushing box 2. This allows the hazardous waste that has been hammered to be automatically fed into the crushing roller 7 through the discharge port 601 for further crushing, effectively improving the crushing efficiency and avoiding the entanglement and jamming of the crushing roller 7.

[0043] Specifically, the scraping assembly includes a plastic brush strip 301, a protective cover 3 is fixedly connected to one side of the crushing box 2, the plastic brush strip 301 is fixedly connected to the inner wall of the protective cover 3 and is evenly distributed along the protective cover 3, and the hammer rod 4 and hammer blade 401 are in sliding contact with the plastic brush strip 301.

[0044] Using the above scheme, after the hammering pretreatment is completed, the rotating rod 501 drives the hammering rod 4 and the hammering blade 401 to move towards the plastic brush strip 301 and slide into the plastic brush strip 301, thereby scraping and cleaning the attached plastic on the hammering rod 4 and the hammering blade 401, and collecting it in the collection trough 101 below, improving the collection rate of hazardous waste, ensuring the hammering and crushing efficiency of the hammering rod 4 and the hammering blade 401, and making cleaning convenient and flexible to use.

[0045] Specifically, the base 1 has a material collection trough 101 inside, which is located below the discharge hopper 205 and the scraping assembly.

[0046] The above solution facilitates the collection of crushed waste and waste falling from the plastic brush strip 301, making it convenient to use.

[0047] The working principle of this utility model:

[0048] In operation, hazardous waste is fed into the crushing chamber 2 through the feed hopper 201 and falls onto the receiving plate 6. The stepper motor 502 is started, driving the rotating rod 501 to rotate forward and backward at a certain angle. This causes the hammer rod 4 and hammer blade 401 to repeatedly hammer and crush the hazardous waste on the receiving plate 6, cutting it off and achieving pre-treatment of large-sized hazardous waste. Then, the rotating rod 501 drives the hammer rod 4 and hammer blade 401 to move towards the plastic brush strip 301 and slide into it, thus impacting the hammer rod. 4. The attached plastic on the hammer blade 401 is scraped and cleaned, and falls into the collection trough 101 below for collection. At the same time, the half-tooth rotating plate drives the toothed part to mesh with the rack 603 of the extension plate 604, which in turn drives the receiving plate 6 to slide to the right, thereby moving the discharge port 601 into the interior of the crushing box 2. This allows the hazardous waste after being hammered to be automatically guided into the crushing roller 7 through the discharge port 601. The two crushing rollers 7 move relative to each other to carry out the crushing work, avoiding the entanglement and jamming of the crushing rollers 7, and effectively improving the crushing efficiency.

[0049] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0050] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A crushing and processing device for hazardous waste management, comprising a base (1), characterized in that: The base (1) is fixedly connected to the crushing box (2). A scraper assembly is fixedly installed on one side of the crushing box (2). A receiving plate (6) slides through the middle of the crushing box (2). A hammer assembly and a crushing assembly are installed in the crushing box (2) above and below the receiving plate (6). The hammer assembly includes a hammering rod (4). The hammering rod (4) can rotate to hammer the top of the receiving plate (6). The hammering rod (4) can rotate in the opposite direction to pass through the inside of the scraper assembly. The crushing assembly includes two crushing rollers (7). The front and rear ends of the crushing rollers (7) are connected to the crushing box (2) through bearings.

2. The hazardous waste management crushing and processing device as described in claim 1, characterized in that: The top of the crushing box (2) is fixedly connected to a feed hopper (201), and the bottom inner side of the crushing box (2) is fixedly connected to a discharge hopper (205). The crushing roller (7) is located at the discharge hopper (205). The rear ends of the two crushing rollers (7) extend through to the back of the crushing box (2). The back of the crushing box (2) is fixedly connected to a crushing motor (701), and the crushing motor (701) is fixedly connected to the corresponding crushing roller (7).

3. The hazardous waste management crushing and processing device as described in claim 1, characterized in that: The hammer assembly also includes a rotating rod (501), the hammering rod (4) is fixedly connected to the rotating rod (501), the hammering rod (4) is fixedly connected to the side wall of the hammering rod (4), the hammering blade (401) abuts against the receiving plate (6), the front and rear ends of the rotating rod (501) are connected to the crushing box (2) through bearings, the front and rear ends of the rotating rod (501) both penetrate the crushing box (2), the front end of the rotating rod (501) is sleeved and fixedly connected to the half-tooth turntable (5), the back of the crushing box (2) is fixedly connected to the stepper motor (502), and the rear end of the rotating rod (501) is fixedly connected to the output end of the stepper motor (502).

4. The hazardous waste management crushing and processing device as described in claim 1, characterized in that: The crushing box (2) has a first slide (202) and a second slide (203) on both sides respectively. The receiving plate (6) slides along the first slide (202) and the second slide (203). The bottom of the first slide (202) and the second slide (203) are fixedly connected to a support plate (204). The bottom of the receiving plate (6) slides along the support plate (204). The front and rear side walls of the receiving plate (6) slide along the inner wall of the crushing box (2).

5. The hazardous waste management crushing and processing device as described in claim 3, characterized in that: The front and rear side walls of the receiving plate (6) are fixedly connected with guide rails (602). The guide rails (602) slide along the outer wall of the crushing box (2). An extension plate (604) is fixedly connected to the bottom of the guide rails (602). The extension plate (604) slides along the half-tooth turntable (5). A discharge port (601) is opened at the left end of the receiving plate (6).

6. The hazardous waste management crushing and processing device as described in claim 5, characterized in that: A rack (603) is fixedly connected to the bottom of the extension plate (604), and the teeth of the semi-tooth turntable (5) are engaged with the rack (603).

7. The hazardous waste management crushing and processing device as described in claim 3, characterized in that: The scraping assembly includes a plastic brush strip (301). A protective cover (3) is fixedly connected to one side of the crushing box (2). The plastic brush strip (301) is fixedly connected to the inner wall of the protective cover (3) and evenly distributed along the protective cover (3). The hammer rod (4) and hammer blade (401) slide in contact with the plastic brush strip (301).

8. A crushing and processing device for hazardous waste management as described in claim 2, characterized in that: The base (1) is provided with a material collection trough (101) inside, which is located below the discharge hopper (205) and the scraping assembly.

Citation Information

Patent Citations

  • Hazardous waste crushing treatment device

    CN220780548U