Raw material crushing device for table vinegar processing

Through innovative design of the crushing mechanism and cleaning components, the problems of uncontrollable raw material particle size and residue on the inner wall have been solved, achieving efficient crushing and cleaning in the vinegar processing process, and improving fermentation speed and product safety.

CN223615993UActive Publication Date: 2025-12-02QINGHAI ZHUOZHATAN LUTENG AGRICULTURE & ANIMAL HUSBANDRY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423085063.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-12-02
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

Existing raw material crushing devices for vinegar processing cannot effectively control the particle size of raw materials, resulting in a slower fermentation rate. Furthermore, the residue on the inner wall of the device is difficult to clean, reducing its cleanliness.

Method used

The design incorporates a combination of crushing mechanism and cleaning components, including a servo motor-driven rotating rod and crushing blades, a screen for controlling particle size, an air pump and nozzles for cleaning the inner wall, and structures such as stabilizing components and brushes to ensure crushing effect and cleanliness.

Benefits of technology

It achieves uniform crushing and fixed particle size control of raw materials, improves fermentation efficiency, and effectively cleans residues on the inner wall, thus improving the cleanliness and safety of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a raw material crushing device for vinegar processing, which belongs to the field of vinegar processing and comprises a processing tank, a crushing mechanism is arranged at the top of the processing tank, and a stabilizing component is arranged in the processing tank. By means of the arranged crushing mechanism, during use, the servo motor is started, so that the crushing blades rotate, then raw materials are fed through the feeding pipe, the raw materials with the large particle size can stay on the screen, the crushing blades make full contact with the screen, when the particle size of the crushed raw materials is smaller than the hole diameter of the screen, the raw materials fall off, and the raw materials are crushed. And after processing is completed, an air pump is started, air is exhausted through a nozzle, the raw materials attached to the inner wall of the processing tank are blown down, and then the inner wall of the processing tank can be cleaned.
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Description

Technical Field

[0001] This utility model relates to the field of vinegar processing, and more specifically, to a raw material crushing device for vinegar processing. Background Technology

[0002] Vinegar is an acidic liquid produced by alcoholic fermentation. Its main component is acetic acid. It is commonly used in cooking for seasoning, acidification, removing fishy smells, and enhancing aroma. It can also be used as a household product for various purposes such as preservation, disinfection, and cleaning. In the production of vinegar, the raw materials need to be crushed for subsequent processing.

[0003] A search revealed that Chinese Patent Publication No. CN213791918U discloses "a raw material crushing device for vinegar processing, including a worktable, a mounting hole at the top center of the worktable, the inner wall of the mounting hole being fixedly connected to the outer wall of a crushing cylinder, multiple mounting feet being fixedly installed at equal intervals on the top side of the crushing cylinder, one end of each mounting foot being fixedly installed on the outside of a first drive servo motor, the output shaft of the first drive servo motor passing through the top of the crushing cylinder and fixedly connected to a first crushing roller, and a second drive servo motor being fixedly installed on one side of the top of the worktable. This invention, by using the first drive servo motor installed at the top of the crushing cylinder to drive the first crushing roller to agitate, can perform primary crushing of grain raw materials, and by using the second drive servo motor fixedly installed on one side of the worktable to drive the second crushing roller to agitate, can perform secondary crushing of grain raw materials. By using the first crushing roller to agitate longitudinally and the second crushing roller to agitate laterally, the grain raw materials can be crushed evenly, which is beneficial to reducing crushing time." However, the following defects still exist:

[0004] When in use, the device can only crush the raw materials by using the first crushing roller and the second crushing roller together. The particle size of the crushed raw materials cannot be controlled, which will result in insufficient contact with the fermentation bacteria during subsequent processing, thereby reducing the fermentation speed. At the same time, the device is not convenient to clean the residual material on the inner wall of the crushing cylinder, which reduces the cleanliness of the inside of the crushing cylinder.

[0005] Therefore, we have made improvements to this and proposed a raw material crushing device for vinegar processing. Summary of the Invention

[0006] The purpose of this utility model is to address the problem that the existing raw material crushing device for vinegar processing, which uses the first and second crushing rollers in combination, can only crush the raw materials, but the particle size of the crushed raw materials cannot be controlled. This results in insufficient contact with fermentation bacteria during subsequent processing, thus reducing the fermentation speed. At the same time, the device is also inconvenient to clean the residual material on the inner wall of the crushing cylinder, reducing the cleanliness of the crushing cylinder.

[0007] To achieve the above-mentioned objectives, this utility model provides the following technical solution:

[0008] A raw material crushing device for vinegar processing is proposed to improve the above-mentioned problems.

[0009] The specific details of this utility model are as follows:

[0010] It includes a processing tank, the top of which is equipped with a crushing mechanism, and the interior of which is equipped with a stabilizing component;

[0011] The crushing mechanism includes a servo motor, a rotating rod, crushing blades, a screen, a feeding pipe, and a cleaning assembly. The servo motor is fixedly connected to the top of the processing tank, the rotating rod is located inside the processing tank, the crushing blades are fixedly connected to the outer wall of the rotating rod, the screen is located inside the processing tank and below the bottom end of the rotating rod, and the feeding pipe is connected to the side wall of the processing tank.

[0012] As a preferred technical solution of this utility model, the cleaning component includes an air pump, an annular tube, and a nozzle. The air pump is bolted to the top of the processing tank, the annular tube is fixedly connected to the inner top wall of the processing tank, and the nozzle is connected to the outer wall of the annular tube.

[0013] As a preferred technical solution of this utility model, the stabilizing component includes a stabilizing ring and a connecting rod. The stabilizing ring is rotatably connected to the outer wall of the rotating rod and is located between two adjacent crushing blades. The connecting rod is fixedly connected to the side wall of the stabilizing ring.

[0014] As a preferred technical solution of this utility model, an extension plate is fixedly connected to the outer wall of the top end of the feeding tube, and a sealing cap is hinged to one end of the top of the extension plate.

[0015] As a preferred technical solution of this utility model, a discharge pipe is connected to the bottom of the processing tank, and a solenoid valve is provided on the outer wall of the discharge pipe.

[0016] As a preferred technical solution of this utility model, a mounting plate is fixedly connected to the bottom of the screen, and a vibration motor is fixedly connected to the bottom of the mounting plate.

[0017] As a preferred technical solution of this utility model, the bottom of the processing tank is fixedly connected with a number of support legs, and the number of support legs are distributed circumferentially along the central axis of the processing tank.

[0018] As a preferred technical solution of this utility model, a brush is fixedly connected to the outer wall of the bottom end of the rotating rod, and the bristles on the brush are in close contact with the top of the screen.

[0019] As a preferred technical solution of this utility model, an observation window is provided on the outer wall of the processing tank.

[0020] As a preferred technical solution of this utility model, the processing tank, rotating rod, crushing blade and screen are all made of food-grade stainless steel.

[0021] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0022] In the solution of this utility model:

[0023] The crushing mechanism is designed to rotate the crushing blades by starting the servo motor. Raw materials are then fed through the feeding pipe. Larger particles will remain on the screen, ensuring full contact between the crushing blades and the screen. When the crushed particles are smaller than the mesh size of the screen, they fall down, breaking the material into particles of a fixed size. After processing, the air pump is activated to blow air through the nozzles, removing any remaining material from the inner wall of the processing tank and cleaning the tank. Attached Figure Description

[0024] Figure 1 A schematic diagram of the raw material crushing device for vinegar processing provided by this utility model;

[0025] Figure 2 A schematic diagram of the stabilizing component of the raw material crushing device for vinegar processing provided by this utility model;

[0026] Figure 3 Left view of the raw material crushing device for vinegar processing provided by this utility model;

[0027] Figure 4 The present invention provides a raw material crushing device for vinegar processing. Figure 3 A three-dimensional cross-sectional view at point AA;

[0028] Figure 5 The present invention provides a raw material crushing device for vinegar processing. Figure 4 Enlarged view of point A in the middle;

[0029] Figure 6 The present invention provides a raw material crushing device for vinegar processing. Figure 4 Enlarged view of point B in the middle.

[0030] The image shows:

[0031] 1. Processing tank; 2. Crushing mechanism; 3. Stabilizing component; 4. Extension plate; 5. Sealing cover; 6. Discharge pipe; 7. Solenoid valve; 8. Mounting plate; 9. Vibrating motor; 10. Support leg; 11. Brush; 12. Observation window; 201. Servo motor; 202. Rotating rod; 203. Crushing blade; 204. Screen; 205. Feeding pipe; 206. Cleaning component; 2061. Air pump; 2062. Annular pipe; 2063. Nozzle; 301. Stabilizing ring; 302. Connecting rod. Detailed Implementation

[0032] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model.

[0033] Therefore, the following detailed description of the embodiments of this utility model is not intended to limit the scope of the claimed utility model, but merely to illustrate some embodiments of the utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

[0034] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.

[0035] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0036] like Figure 1-6 As shown, this embodiment proposes a raw material crushing device for vinegar processing, including a processing tank 1, a crushing mechanism 2 provided on the top of the processing tank 1, and a stabilizing component 3 provided inside the processing tank 1;

[0037] like Figure 2 and Figure 4As shown, the crushing mechanism 2 includes a servo motor 201, a rotating rod 202, crushing blades 203, a screen 204, a feeding pipe 205, and a cleaning assembly 206. The servo motor 201 is fixedly connected to the top of the processing tank 1. The rotating rod 202 is located inside the processing tank 1. The crushing blades 203 are fixedly connected to the outer wall of the rotating rod 202. The screen 204 is located inside the processing tank 1 and below the bottom end of the rotating rod 202. The feeding pipe 205 is connected to the side wall of the processing tank 1. The top of the rotating rod 202 penetrates the top wall of the processing tank 1 and is rotatably connected to the processing tank 1. The rotating rod 202 is coaxial with the processing tank 1. The output end of the servo motor 201 is connected to the rotating rod 206. 2. The components are coaxially arranged and can drive the rotating rod 202 to rotate. There are several crushing blades 203 distributed circumferentially along the central axis of the rotating rod 202. When in use, the servo motor 201 is started, which drives the rotating rod 202 and the crushing blades to rotate. Then, the raw material is poured into the feeding pipe 205. The crushing blades 203 crush the raw material. After crushing, the raw material with a particle size smaller than the aperture of the screen 204 will fall into the bottom of the processing tank 1. Some raw material with a particle size larger than the aperture of the screen 204 will accumulate on the top of the screen 204, so that the crushing blades 203 can fully contact it until the particle size of the raw material is crushed to be smaller than the aperture of the screen 204, thus enabling the raw material to be fully crushed.

[0038] like Figure 2 and Figure 6 As shown, the cleaning component 206 includes an air pump 2061, an annular tube 2062, and a nozzle 2063. The air pump 2061 is bolted to the top of the processing tank 1, the annular tube 2062 is fixedly connected to the inner top wall of the processing tank 1, and the nozzle 2063 is connected to the outer wall of the annular tube 2062. After crushing is completed, the air pump 2061 is started, and the air pump 2061 sends gas into the annular tube 2062, and then discharges it through the nozzle 2063, thereby blowing off the raw material adhering to the inner wall of the processing tank 1 and improving the cleanliness of the inside of the processing tank 1.

[0039] like Figure 4 As shown, the stabilizing component 3 includes a stabilizing ring 301 and a connecting rod 302. The stabilizing ring 301 is rotatably connected to the outer wall of the rotating rod 202 and is located between two adjacent crushing blades 203. The connecting rod 302 is fixedly connected to the side wall of the stabilizing ring 301, and the other end of the connecting rod 302 is fixedly connected to the inner wall of the processing tank 1. When the rotating rod 202 rotates, the bottom end of the rotating rod 202 may shake. At this time, the cooperation of the stabilizing ring 301 and the connecting rod 302 can improve the stability of the bottom end of the rotating rod 202.

[0040] like Figure 5As shown, an extension plate 4 is fixedly connected to the outer wall of the top end of the feeding pipe 205. A sealing cap 5 is hinged to one end of the top of the extension plate 4. When crushing raw materials, some fine dust may be discharged through the feeding pipe 205. At this time, the sealing cap 5 can block the feeding pipe 205 to prevent the dust from being inhaled by workers and causing physical discomfort.

[0041] like Figure 4 As shown, a discharge pipe 6 is connected to the bottom of the processing tank 1. A solenoid valve 7 is installed on the outer wall of the discharge pipe 6. After the raw material is crushed, the solenoid valve 7 can be opened to facilitate the discharge of the raw material.

[0042] like Figure 4 As shown, a mounting plate 8 is fixedly connected to the bottom of the screen 204, and a vibration motor 9 is fixedly connected to the bottom of the mounting plate 8. After the raw material is crushed, some raw material with a particle size smaller than the aperture of the screen 204 may remain on the top of the screen 204. At this time, the vibration motor 9 is started, and the vibration motor 9 will make the screen 204 shake, so that the raw material can fall to the bottom of the processing tank 1.

[0043] like Figure 1 As shown, several support legs 10 are fixedly connected to the bottom of the processing tank 1. The support legs 10 are distributed circumferentially along the central axis of the processing tank 1. In use, the support legs 10 can provide support for the processing tank 1 and improve the stability of the device.

[0044] like Figure 4 As shown, a brush 11 is fixedly connected to the bottom outer wall of the rotating rod 202. The bristles on the brush 11 are in close contact with the top of the screen 204. When in use, the brush 11 can clean the top of the screen 204 and improve the cleanliness of the screen 204.

[0045] like Figure 1 As shown, an observation window 12 is provided on the outer wall of the processing tank 1, so that workers can see how much crushed material is piled up inside the processing tank 1 during use.

[0046] like Figure 4 As shown, the processing tank 1, rotating rod 202, crushing blade 203 and screen 204 are all made of food-grade stainless steel. Food-grade stainless steel has good food safety performance, will not react with the acidic components in the vinegar raw materials, and will not release any harmful chemicals, ensuring that the raw materials will not be contaminated during the crushing process, thereby ensuring the safety of the final product.

[0047] Specifically, when using this raw material crushing device for vinegar processing: connect the servo motor 201, air pump 2061, vibration motor 9, and solenoid valve 7 to an external power source. The servo motor 201 drives the rotating rod 202 and the crushing blade to rotate. At this time, the cooperation of the stabilizing ring 301 and the connecting rod 302 can improve the stability of the bottom of the rotating rod 202. Then, the raw material is poured into the feeding pipe 205, and the crushing blade 203 crushes the raw material. After crushing, the raw material with a particle size smaller than the mesh size of the screen 204 will fall into the processing tank 1. At the bottom, some raw materials with a particle size larger than the mesh size of screen 204 will accumulate on top of screen 204, so that the crushing blade 203 can fully contact it until the particle size of the raw material is crushed to be smaller than the mesh size of screen 204, thus fully crushing the raw material. Then, the solenoid valve 7 is opened to facilitate the discharge of the raw material. Finally, the air pump 2061 sends gas into the annular pipe 2062 and then discharges it through the nozzle 2063, thereby blowing off the raw material adhering to the inner wall of the processing tank 1 and improving the cleanliness of the inside of the processing tank 1.

[0048] All technical features in this embodiment can be freely combined according to actual needs.

[0049] The above embodiments are preferred implementations of this utility model. In addition, this utility model can also be implemented in other ways. Any obvious substitutions without departing from the concept of this technical solution are within the protection scope of this utility model.

Claims

1. A raw material crushing device for vinegar processing, comprising a processing tank (1), characterized in that, The top of the processing tank (1) is provided with a crushing mechanism (2), and the inside of the processing tank (1) is provided with a stabilizing component (3). The crushing mechanism (2) includes a servo motor (201), a rotating rod (202), a crushing blade (203), a screen (204), a feeding pipe (205), and a cleaning assembly (206). The servo motor (201) is fixedly connected to the top of the processing tank (1). The rotating rod (202) is located inside the processing tank (1). The crushing blade (203) is fixedly connected to the outer wall of the rotating rod (202). The screen (204) is located inside the processing tank (1) and below the bottom end of the rotating rod (202). The feeding pipe (205) is connected to the side wall of the processing tank (1).

2. The raw material crushing device for vinegar processing according to claim 1, characterized in that, The cleaning assembly (206) includes an air pump (2061), an annular tube (2062), and a nozzle (2063). The air pump (2061) is bolted to the top of the processing tank (1), the annular tube (2062) is fixedly connected to the inner top wall of the processing tank (1), and the nozzle (2063) is connected to the outer wall of the annular tube (2062).

3. The raw material crushing device for vinegar processing according to claim 1, characterized in that, The stabilizing component (3) includes a stabilizing ring (301) and a connecting rod (302). The stabilizing ring (301) is rotatably connected to the outer wall of the rotating rod (202) and located between two adjacent crushing blades (203). The connecting rod (302) is fixedly connected to the side wall of the stabilizing ring (301).

4. The raw material crushing device for vinegar processing according to claim 1, characterized in that, An extension plate (4) is fixedly connected to the outer wall of the top end of the feeding tube (205), and a sealing cap (5) is hinged to one end of the top of the extension plate (4).

5. The raw material crushing device for vinegar processing according to claim 1, characterized in that, The bottom of the processing tank (1) is connected to a discharge pipe (6), and a solenoid valve (7) is provided on the outer wall of the discharge pipe (6).

6. The raw material crushing device for vinegar processing according to claim 1, characterized in that, The bottom of the screen (204) is fixedly connected to an installation plate (8), and the bottom of the installation plate (8) is fixedly connected to a vibration motor (9).

7. The raw material crushing device for vinegar processing according to claim 1, characterized in that, The bottom of the processing tank (1) is fixedly connected to several support legs (10), and the several support legs (10) are distributed circumferentially along the central axis of the processing tank (1).

8. The raw material crushing device for vinegar processing according to claim 1, characterized in that, A brush (11) is fixedly connected to the bottom outer wall of the rotating rod (202), and the bristles on the brush (11) are in close contact with the top of the screen (204).

9. The raw material crushing device for vinegar processing according to claim 1, characterized in that, An observation window (12) is provided on the outer wall of the processing tank (1).

10. The raw material crushing device for vinegar processing according to claim 1, characterized in that, The processing tank (1), rotating rod (202), crushing blade (203) and screen (204) are all made of food-grade stainless steel.

Citation Information

Patent Citations

  • Raw material crushing device for table vinegar processing

    CN213791918U