Gluing and drying device for carpet

Abstract

The utility model discloses a carpet gluing and drying device which comprises a placing plate, sliding rails are fixedly connected to the two sides of the placing plate respectively, a drying box is arranged on the two sliding rails in a crossing mode, a moving assembly is arranged on the lower portion of the drying box, and the moving assembly is used for driving the drying box to move along the sliding rails; a mounting plate is arranged in the drying box, a plurality of drying plates are arranged in the middle of the mounting plate, and a plurality of drying lamps are arranged on the lower portions of the drying plates. Connecting rods are arranged on the two sides of the upper portion of the mounting plate and extend upwards out of the drying box, a lifting plate is fixedly connected to the upper ends of the connecting rods, and an electric telescopic rod is arranged between the middle of the lifting plate and the drying box; through the design that the moving assembly moves along the sliding rail, the drying box can conduct drying operation at different positions on the carpet, the carpet drying device is particularly suitable for large carpets, drying is conducted in a mode of moving the drying box, the occupied area of the drying device can be effectively reduced, assembling and moving are convenient, and flexibility is higher.

Description

Technical Field

[0001] This utility model belongs to the field of carpet production technology, and specifically relates to a carpet adhesive drying device. Background Technology

[0002] Currently, the production process of carpets, especially tufted carpets, generally involves dyeing tufted yarns, tufting, inspection and mending, gluing (composite base fabric), drying, and shearing to finally form the finished product. During the tufting process, tufting needles carrying tufted yarns are inserted into the base fabric using a tufting machine to form a uniformly spaced array of tufts. At this stage, the tufts are relatively easy to detach from the base fabric, so adhesives such as glue are needed to fix them to the reverse side. This process is traditionally called backing adhesive, and the glue is then dried.

[0003] In existing technologies, after tufting, manual application of adhesive is required, or the carpet is transferred from the tufting machine to a flat surface in a dryer for adhesive application, followed by drying. Dryers typically include a conveyor belt and a drying chamber. The carpet is laid flat on the conveyor belt, and after adhesive application, it is transported by the conveyor belt to the drying chamber for drying. Since some carpets are quite large, with length and width exceeding 4 meters, the conveyor belt needs sufficient support area to allow for flat laying for adhesive application and drying. Therefore, the conveyor belt structure needs to be designed to be relatively large to support and transport the carpet properly.

[0004] However, drying carpets by moving them requires a large space to place the carpets and the corresponding conveyor belt components, and the existing carpet drying components are not convenient enough to adjust the drying power. Therefore, this application provides a carpet adhesive drying device. Utility Model Content

[0005] This invention provides a carpet adhesive drying device, which aims to solve the problems mentioned in the background art.

[0006] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0007] A carpet adhesive drying device includes: a placement plate, slide rails fixedly connected to both sides of the placement plate, a drying box spanning across the two slide rails, and a moving component at the lower part of the drying box for moving the drying box along the slide rails.

[0008] The drying oven is equipped with an installation plate inside, and a number of drying plates are arranged in the middle of the installation plate, and a number of drying lamps are arranged at the bottom of the drying plates.

[0009] Connecting rods are provided on both sides of the upper part of the mounting plate. The connecting rods extend upward from the drying box and are fixedly connected to the upper end of the lifting plate. An electric telescopic rod is provided between the middle of the lifting plate and the drying box. The electric telescopic rod is used to adjust the height of the lifting plate.

[0010] Furthermore, the drying oven includes: two supporting side plates, left and right, which respectively cooperate with the slide rail; baffles are fixedly connected to the front and rear sides of the two supporting side plates respectively; and a top plate is fixedly connected to the upper part of the supporting side plates and the baffles.

[0011] The electric telescopic rod is fixedly connected to the top plate, and the connecting rod passes through the top plate; the moving component is disposed on the supporting side plate.

[0012] Furthermore, the moving component includes: a driving wheel and two driven wheels rotatably connected to the lower part of the support side plate, and the support side plate is provided with receiving grooves for accommodating the driving wheel and driven wheels, the driving wheel and driven wheels cooperating with the slide rail;

[0013] A drive assembly is provided on the outer side of the support side plate. The drive assembly is used to drive the drive wheel to rotate. The drive assembly includes a drive motor and a transmission sprocket.

[0014] Furthermore, the support side plate is provided with several air intake fans, and the air intake direction of the air intake fans is horizontal.

[0015] Furthermore, filters are provided on both sides of the air intake fan.

[0016] Furthermore, an air suction assembly is provided on the outer side of the baffle. The air suction assembly includes an air suction plate fixedly connected to the baffle, an air suction pipe on the upper part of the air suction plate, and the air suction pipe is connected to an external vacuum pump through a flexible hose.

[0017] Furthermore, a semi-circular guide protrusion is provided in the center of the bottom surface of the slide rail, and guide grooves that cooperate with the guide protrusion are provided on the circumferential sidewalls of the driving wheel and the driven wheel.

[0018] Compared with the prior art, the present invention has the following technical effects:

[0019] 1. The drying box in the carpet adhesive drying device described in this utility model moves along the slide rail via a movable component. This design allows the drying box to perform drying operations at different positions on the carpet, making it particularly suitable for large carpets. Drying by moving the drying box effectively reduces the floor space occupied by the drying device, facilitates assembly and movement, and provides greater flexibility. The electric telescopic rod can adjust the height of the lifting plate, allowing the drying device to adapt to carpets of different thicknesses. Furthermore, adjusting the height of the lifting plate can adjust the drying effect of the drying lamp, indirectly adjusting the power of the drying lamp.

[0020] 2. The moving component in the carpet adhesive drying device of this utility model includes a driving wheel and two driven wheels. This design ensures that the drying box moves smoothly on the slide rail. The driving wheel is driven by a drive motor, and the driven wheels follow the driving wheel to rotate, thereby achieving smooth movement.

[0021] 3. The carpet adhesive drying device described in this utility model features several air intake fans mounted on the support side plate, with the air intake direction being horizontal. This means that the airflow can enter the drying chamber evenly, helping to balance the temperature distribution throughout the chamber. This design prevents localized accumulation of hot air, ensuring that all parts of the carpet are heated uniformly, thus improving the drying effect. Furthermore, the airflow does not directly impact the carpet surface, ensuring the adhesive application effect and preventing wrinkles. Filters are installed on both sides of the air intake fans. This design effectively filters the air entering the drying chamber, preventing dust and debris from entering and maintaining the cleanliness of the drying chamber's interior. The presence of the filters not only extends the lifespan of the equipment but also ensures the cleanliness of the carpet surface, reducing the need for subsequent cleaning.

[0022] 4. The carpet adhesive drying device described in this utility model, through the design of the suction plate and suction pipe, enables the rapid discharge of hot and moist air generated during the drying process. With the assistance of an external vacuum pump, air circulation within the drying chamber can be accelerated, effectively removing moisture from the carpet and improving drying efficiency; furthermore, odors and harmful gases generated during the drying process can be quickly extracted, preventing them from affecting the health of workers. Attached Figure Description

[0023] Figure 1 This is an overall schematic diagram of a carpet adhesive drying device according to the present invention;

[0024] Figure 2 This is a schematic diagram of the interior of a drying box for a carpet adhesive drying device according to the present invention;

[0025] Figure 3 This is a front view of the interior of a drying box for a carpet adhesive drying device according to the present invention;

[0026] Figure 4 This is a schematic diagram of the driving wheel and driven wheel of a carpet adhesive drying device according to the present invention;

[0027] Figure 5 This is a schematic diagram of a guide protrusion and guide groove for a carpet adhesive drying device according to the present invention.

[0028] In the diagram: 1. Placement plate; 2. Slide rail; 3. Support side plate; 4. Baffle; 5. Top plate; 6. Drive assembly; 7. Electric telescopic rod; 8. Lifting plate; 9. Connecting rod; 10. Suction plate; 11. Suction pipe; 12. Air intake fan; 13. Mounting plate; 14. Drying plate; 15. Drying lamp; 16. Driven wheel; 17. Drive wheel; 18. Guide protrusion; 19. Guide groove. Detailed Implementation

[0029] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below with reference to specific embodiments of this application and the accompanying drawings.

[0030] like Figure 1-3 As shown, a carpet adhesive drying device includes: a placement plate 1 for placing the carpet after adhesive application; slide rails 2 are fixedly connected to both sides of the placement plate 1; a drying box is arranged across the two slide rails 2; and a moving component is provided at the lower part of the drying box for moving the drying box along the slide rails 2.

[0031] The drying oven is provided with an installation plate 13 inside, and a plurality of drying plates 14 are provided in the middle of the installation plate 13. A plurality of drying lamps 15 are provided at the bottom of the drying plates 14. Preferably, the drying plates 14 are evenly spaced on the installation plate 13, and the drying lamps 15 are evenly spaced on the drying plates 14, thereby ensuring the uniformity of drying.

[0032] Connecting rods 9 are provided on both sides of the upper part of the mounting plate 13. The connecting rods 9 extend upward from the drying box and are fixedly connected to the upper end of the lifting plate 8. An electric telescopic rod 7 is provided between the middle of the lifting plate 8 and the drying box. The electric telescopic rod 7 is used to adjust the height of the lifting plate 8.

[0033] The drying box moves along the slide rail 2 via a movable component. This design allows the drying box to be used for drying operations at different locations on the carpet, making it especially suitable for large carpets. The method of drying by moving the drying box effectively reduces the floor space occupied by the drying device, making it easier to assemble and move, and providing greater flexibility. The electric telescopic rod 7 can adjust the height of the lifting plate 8, allowing the drying device to adapt to carpets of different thicknesses. Furthermore, adjusting the height of the lifting plate 8 can adjust the drying effect of the drying lamp 15, thereby indirectly adjusting the power of the drying lamp 15.

[0034] In one specific embodiment, the movement of the moving components, the electric telescopic rod 7, and the drying lamp 15 can be controlled by the operator through an external control device, thereby enabling automated drying.

[0035] like Figure 1-3 As shown, the drying oven includes: two supporting side plates 3 on the left and right sides respectively cooperating with the slide rail 2; baffles 4 are fixedly connected to the front and rear sides of the two supporting side plates 3 respectively; and a top plate 5 is fixedly connected to the upper part of the supporting side plates 3 and the baffles 4.

[0036] The electric telescopic rod 7 is fixedly connected to the top plate 5, and the connecting rod 9 passes through the top plate 5; the moving component is disposed on the supporting side plate 3.

[0037] like Figure 1-4 As shown, the moving component includes: a driving wheel 17 and two driven wheels 16 rotatably connected to the lower part of the support side plate 3. The support side plate 3 is provided with a receiving groove for accommodating the driving wheel 17 and the driven wheels 16. The driving wheel 17 and the driven wheels 16 cooperate with the slide rail 2.

[0038] A drive assembly 6 is provided on the outer side of the support side plate 3. The drive assembly 6 is used to drive the drive wheel 17 to rotate. The drive assembly 6 includes a drive motor and a transmission sprocket.

[0039] The moving assembly includes one driving wheel 17 and two driven wheels 16. This design ensures smooth movement of the drying chamber on the slide rail. The driving wheel 17 is driven by a drive motor, and the driven wheels follow the rotation of the driving wheel, thus achieving smooth movement. The drive motors in the two sets of moving assemblies cooperate with each other to move the entire drying chamber on the slide rail 2.

[0040] like Figure 1-2 As shown, a plurality of air intake fans 12 are provided on the support side plate 3, and the air intake direction of the air intake fan 12 is horizontal.

[0041] In one specific embodiment, filters are provided on both sides of the air intake fan 12.

[0042] With several air intake fans 12 installed on the supporting side plate 3, the air intake direction is horizontal. This means that the airflow can enter the drying chamber evenly, helping to balance the temperature distribution throughout the drying chamber. This design can prevent hot air from accumulating locally, ensuring that all parts of the carpet are heated evenly and improving the drying effect. In addition, the airflow does not directly impact the carpet surface, which can ensure the adhesive effect on the carpet surface and avoid wrinkles.

[0043] like Figure 1 As shown, an air suction assembly is provided on the outer side of the baffle 4. The air suction assembly includes an air suction plate 10 fixedly connected to the baffle 4, and an air suction pipe 11 is provided on the upper part of the air suction plate 10. The air suction pipe 11 is connected to an external vacuum pump through a flexible hose.

[0044] The design of the suction plate 10 and suction pipe 11 allows the hot and humid air generated during the drying process to be quickly discharged. With the help of an external vacuum pump, the air circulation inside the drying chamber can be accelerated, effectively removing moisture from the carpet and improving drying efficiency. Furthermore, odors and harmful gases generated during the drying process can be quickly extracted to prevent them from affecting the health of the staff.

[0045] like Figure 5 As shown, a semi-circular guide protrusion 18 is provided in the middle of the bottom surface of the slide rail 2, and guide grooves 19 that cooperate with the guide protrusion 18 are provided on the circumferential sidewalls of the driving wheel 17 and the driven wheel 16.

[0046] The design of the guide protrusion 18 and the guide groove 19 ensures the precise guidance of the driving wheel 17 and the driven wheel 16 on the slide rail 2. This guiding mechanism can prevent the wheels from deviating from the track during movement and ensure that the drying box moves smoothly along the predetermined path.

[0047] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several modifications and improvements can be made without departing from the inventive concept of the present utility model, and these all fall within the protection scope of the present utility model.

Claims

1. A carpet adhesive drying device, characterized in that, include: Placement plate (1), with slide rails (2) fixedly connected to both sides of the placement plate (1), and a drying box is arranged across the two slide rails (2). A moving component is arranged at the bottom of the drying box, and the moving component is used to drive the drying box to move along the slide rails (2). The drying oven is provided with an installation plate (13) inside, and a number of drying plates (14) are provided in the middle of the installation plate (13), and a number of drying lamps (15) are provided at the bottom of the drying plates (14). Connecting rods (9) are provided on both sides of the upper part of the mounting plate (13). The connecting rods (9) extend upward from the drying box and are fixedly connected to the upper end of the lifting plate (8). An electric telescopic rod (7) is provided between the middle part of the lifting plate (8) and the drying box. The electric telescopic rod (7) is used to adjust the height of the lifting plate (8).

2. The carpet adhesive drying device according to claim 1, characterized in that, The drying box includes: two supporting side plates (3) that cooperate with the slide rail (2) respectively; baffles (4) are fixedly connected to the front and rear sides of the two supporting side plates (3); and a top plate (5) is fixedly connected to the upper part of the supporting side plates (3) and the baffles (4). The electric telescopic rod (7) is fixedly connected to the top plate (5), and the connecting rod (9) passes through the top plate (5); the moving component is set on the supporting side plate (3).

3. The carpet adhesive drying device according to claim 2, characterized in that, The moving component includes: a driving wheel (17) and two driven wheels (16) rotatably connected to the lower part of the support side plate (3), and the support side plate (3) is provided with a receiving groove for accommodating the driving wheel (17) and the driven wheels (16), and the driving wheel (17) and the driven wheels (16) cooperate with the slide rail (2); A drive assembly (6) is provided on the outer side of the support side plate (3). The drive assembly (6) is used to drive the drive wheel (17) to rotate. The drive assembly (6) includes a drive motor and a transmission sprocket.

4. The carpet adhesive drying device according to claim 3, characterized in that, The supporting side plate (3) is provided with a plurality of air intake fans (12), and the air intake direction of the air intake fans (12) is horizontal.

5. A carpet adhesive drying device according to claim 4, characterized in that, The intake fan (12) is equipped with filters on both sides.

6. A carpet adhesive drying device according to claim 5, characterized in that, An air suction assembly is provided on the outer side of the baffle (4). The air suction assembly includes an air suction plate (10) fixedly connected to the baffle (4). An air suction pipe (11) is provided on the upper part of the air suction plate (10). The air suction pipe (11) is connected to an external vacuum pump through a hose.

7. A carpet adhesive drying device according to claim 6, characterized in that, A semi-circular guide protrusion (18) is provided in the middle of the bottom surface of the slide rail (2), and guide grooves (19) that cooperate with the guide protrusion (18) are provided on the circumferential sidewalls of the driving wheel (17) and the driven wheel (16).

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