Rice processing and impurity removing device
By designing a rice processing device with primary and secondary screening components, and utilizing the cooperation of a drive motor and a blower, continuous impurity removal of rice is achieved, solving the problem of low impurity removal efficiency in existing devices and improving production efficiency.
Patent Information
- Application Number
- CN202422849898.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-11-22
AI Technical Summary
Existing rice processing equipment cannot achieve continuous impurity removal, resulting in low impurity removal efficiency and affecting production efficiency.
A purification device comprising primary and secondary screening components was designed. The outer cylinder and filter barrel are rotated by a drive motor, and combined with a blower and a turning component, the material is turned over and gas is blown in, thereby improving the screening effect.
It enables continuous impurity removal of rice, significantly improving impurity removal efficiency and increasing production efficiency.
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Figure CN223616201U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of rice processing technology, specifically a rice processing impurity removal device. Background Technology
[0002] Rice is a type of cereal crop. During the processing of rice, a hulling process is required to remove its outer herbaceous husk. Then, the hulled rice undergoes a purification process to remove any remaining husks and impurities, ensuring the quality of the rice.
[0003] A patent with publication number CN219702660U discloses a rice processing impurity removal device, including a box body. A connecting frame is movably connected to the upper end of the inner cavity of the box body. A filter plate is fixedly connected to the inner cavity of the connecting frame. An electric push rod is fixedly connected to the right side of the box body. The output end of the electric push rod passes through the box body and extends into the inner cavity of the box body, and is fixedly connected to a collar. This invention, through the cooperation of the electric push rod, collar, motor, and stirring frame, can fully agitate the rice, thereby improving the quality of impurity removal. The operation of a fan creates negative pressure in the suction pipe, allowing the suction pipe to draw in dust from the inner cavity of the box body. The dust is then transported by the fan to the inner cavity of a water tank, where the water absorbs the dust, thus removing it and improving the quality of rice sieving. This effectively prevents dust from passing through the screen and entering the rice, contaminating it and affecting the quality of impurity removal.
[0004] Existing rice impurity removal devices require the rice in the container to be cleaned before subsequent rice can be cleaned, which prevents continuous rice impurity removal and results in low efficiency, affecting production efficiency. Therefore, a rice processing impurity removal device is proposed to address the above problems. Utility Model Content
[0005] To overcome the shortcomings of existing technologies and address the problem that existing technologies cannot continuously remove impurities from rice, thus affecting production efficiency, this utility model proposes a rice processing impurity removal device.
[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: The rice processing and impurity removal device of this utility model includes a base plate; a rotating sleeve is installed obliquely on the base plate by a bracket, an outer cylinder is rotatably installed inside the rotating sleeve, a primary screening component and a secondary screening component are arranged inside the outer cylinder, and the secondary screening component is located inside the primary screening component; an end cap assembly for sealing the outer cylinder, the primary screening component and the secondary screening component is provided at the opening of the outer cylinder, and the end cap assembly is fixed to the outside of the rotating sleeve by a connecting rod;
[0007] The end cap assembly is rotatably connected to two sets of flipping components on its side, and the two sets of flipping components extend into the primary screening assembly and the secondary screening assembly, respectively. A blower is installed on the base plate, and the working end of the blower is connected to the two sets of flipping components through a hose.
[0008] When the outer cylinder rotates, it drives the primary screening component and the secondary screening component inside to rotate. When the primary screening component and the secondary screening component rotate, they screen the material inside and drive the turning component inside to rotate, so as to turn the material inside. During the turning process, air is blown into the material under the action of the blower to improve the screening effect.
[0009] Preferably, a feeding port is provided on the side opposite to the end cap assembly of the outer cylinder, and the feeding port is located inside the secondary screening assembly. A feeding pipe is installed on the bottom plate by a support rod, and the feeding pipe extends into the feeding port. A drive motor is installed under the rotating sleeve by a fixing component. A first gear is fixedly connected to the output shaft of the drive motor. A first gear ring is fixedly connected to the curved surface of the outer cylinder, and the first gear ring meshes with the first gear for transmission.
[0010] Preferably, the primary screening assembly includes a first filter barrel, which is fixed to the inner wall of the outer cylinder. The first filter barrel has uniformly distributed first filter holes. A first guide plate is fixed to the inner wall of the first filter barrel. A second toothed ring for driving one set of turning components is fixed inside the first filter barrel.
[0011] Preferably, the secondary screening assembly includes a second filter barrel, which is fixed to the inner wall of the outer cylinder and located inside the first filter barrel. The inner wall of the second filter barrel has uniformly distributed second filter holes, and a uniformly distributed second guide plate is fixed to the inner wall of the second filter barrel. A third toothed ring for driving another set of turning components is fixed to the inner wall of the second filter barrel.
[0012] Preferably, the end cap assembly includes a sealing cap body, which is sealed at the opening of the outer cylinder, and the outer cylinder is rotatably disposed inside the sealing cap body. A first fitting groove is provided inside the sealing cap body, and the primary screening assembly is rotatably disposed inside the first fitting groove. A second fitting groove is provided inside the first fitting groove, and the secondary screening assembly is rotatably disposed inside the second fitting groove. The two sets of flipping assemblies are respectively rotatably installed in the second fitting groove and the first fitting groove.
[0013] Preferably, the sealing cover body is provided with a first discharge port in the second fitting groove, and the first discharge port is located at the port of the secondary screening component. The sealing cover body is provided with a second discharge port in the first fitting groove, and the second discharge port is located at the port of the primary screening component. The sealing cover body is provided with a third discharge port on its side, and the third discharge port is located at the port of the outer cylinder.
[0014] Preferably, the flipping assembly includes a hollow shaft, which is rotatably mounted on the side of the sealing cover body via a bushing. A second gear is fixedly connected to the upper end of the hollow shaft, and hollow plates are uniformly distributed on the hollow shaft. The hollow plates have through grooves on their sides. The second gears in the two sets of flipping assemblies mesh with the second and third gear rings, respectively. The rotation trajectories of the hollow plates in the two sets of flipping assemblies intersect with the inner walls of the second and third gear rings, respectively. A connector is rotatably mounted at the end of the hollow shaft, and the hose is connected to the connector.
[0015] The advantages of this utility model are:
[0016] 1. When the outer cylinder rotates, it simultaneously drives the No. 1 and No. 2 filter barrels inside to rotate. When the hollow shafts in the two sets of turning components rotate, they will rotate in the No. 2 fitting groove and the No. 1 fitting groove respectively. When the No. 2 filter barrel rotates, it will turn the rice through the No. 2 guide plate inside. When the blower is running, it will send air into the two hollow shafts through the hose, further improving the turning effect of the rice entering the outer cylinder. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the first three-dimensional structure in this embodiment;
[0019] Figure 2 This is an enlarged cross-sectional view of the main structure of the internal components of the outer cylinder in this embodiment;
[0020] Figure 3 This is an enlarged schematic diagram of area A in the sectional view of the main structure of the inner component of the outer cylinder in this embodiment;
[0021] Figure 4 This is a cross-sectional enlarged schematic diagram of the main structure of filter barrel No. 1 and filter barrel No. 2 in this embodiment;
[0022] Figure 5This is a cross-sectional enlarged schematic diagram of the main structure of the end cap assembly in this embodiment;
[0023] Figure 6 This is a cross-sectional enlarged schematic diagram of the main structure of the flipping component in this embodiment;
[0024] Figure 7 This is an enlarged schematic diagram of area B in the cross-sectional view of the main structure of the flipping component in this embodiment.
[0025] In the diagram: 1. Base plate;
[0026] 2. Bracket;
[0027] 3. Rotating sleeve;
[0028] 4. Outer cylinder;
[0029] 5. End cap assembly; 51. Sealing cap body; 52. No. 1 fitting groove; 53. No. 2 fitting groove;
[0030] 6. Connecting rod;
[0031] 7. Drive motor;
[0032] 8. Gear No. 1;
[0033] 9. Toothed ring No. 1;
[0034] 10. Primary screening assembly; 101. Filter barrel No. 1; 102. Filter hole No. 1; 103. Guide plate No. 1; 104. Toothed ring No. 2;
[0035] 11. Secondary screening assembly; 111. Filter barrel No. 2; 112. Filter holes No. 2; 113. Guide plate No. 2; 114. Toothed ring No. 3;
[0036] 12. Tilting assembly; 121. Hollow shaft; 122. Bushing; 123. Gear No. 2; 124. Hollow plate; 125. Through groove; 126. Connector;
[0037] 13. Feed inlet;
[0038] 14. Feeding pipe;
[0039] 15. Support rod;
[0040] 16. No. 1 discharge port;
[0041] 17. No. 2 discharge port;
[0042] 18. No. 3 discharge port;
[0043] 19. Blowering equipment;
[0044] 20. Hose. Detailed Implementation
[0045] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.
[0046] Please see Figure 1-7 As shown, a rice processing and impurity removal device includes a base plate 1; a rotating sleeve 3 is obliquely mounted on the base plate 1 via a bracket 2, an outer cylinder 4 is rotatably mounted inside the rotating sleeve 3, a primary screening assembly 10 and a secondary screening assembly 11 are arranged inside the outer cylinder 4, and the secondary screening assembly 11 is located inside the primary screening assembly 10; an end cap assembly 5 for sealing the outer cylinder 4, the primary screening assembly 10 and the secondary screening assembly 11 is provided at the opening of the outer cylinder 4, and the end cap assembly 5 is fixed to the outside of the rotating sleeve 3 by a connecting rod 6;
[0047] The end cap assembly 5 is rotatably connected to two sets of flipping assemblies 12, and the two sets of flipping assemblies 12 are respectively extended into the primary screening assembly 10 and the secondary screening assembly 11. The bottom plate 1 is equipped with a blower 19, and the working end of the blower 19 is respectively connected to the two sets of flipping assemblies 12 through a hose 20.
[0048] When the outer cylinder 4 rotates, it will drive the primary screening component 10 and the secondary screening component 11 inside to rotate. When the primary screening component 10 and the secondary screening component 11 rotate, they will screen the material inside and drive the turning component 12 inside to rotate, so as to turn the material inside. During the turning process, air is blown into the material under the action of the blower 19 to improve the screening effect.
[0049] The outer cylinder 4 is provided with a feeding port 13 on the side opposite to the end cover assembly 5, and the feeding port 13 is located inside the secondary screening assembly 11. A feeding pipe 14 is installed on the bottom plate 1 through a support rod 15, and the feeding pipe 14 extends into the feeding port 13. A drive motor 7 is installed under the rotating sleeve 3 through a fixing component. A first gear 8 is fixedly connected to the output shaft of the drive motor 7. A first gear ring 9 is fixedly connected to the curved surface of the outer cylinder 4, and the first gear ring 9 meshes with the first gear 8 for transmission.
[0050] The primary screening assembly 10 includes a first filter barrel 101, which is fixed to the inner wall of the outer cylinder 4. The first filter barrel 101 has uniformly distributed first filter holes 102. The first guide plate 103 is uniformly distributed and fixed to the inner wall of the first filter barrel 101. A second toothed ring 104 for driving one set of turning components 12 is fixed inside the first filter barrel 101.
[0051] The secondary screening assembly 11 includes a second filter barrel 111, which is fixed to the inner wall of the outer cylinder 4 and located inside the first filter barrel 101. The inner wall of the second filter barrel 111 is provided with uniformly distributed second filter holes 112. The inner wall of the second filter barrel 111 is fixed with uniformly distributed second guide plates 113. The inner wall of the second filter barrel 111 is fixed with a third toothed ring 114 for driving another set of flipping assemblies 12.
[0052] The end cap assembly 5 includes a sealing cap body 51, which is sealed at the opening of the outer cylinder 4. The outer cylinder 4 is rotatably disposed inside the sealing cap body 51. A first fitting groove 52 is provided inside the sealing cap body 51. The primary screening assembly 10 is rotatably disposed inside the first fitting groove 52. A second fitting groove 53 is provided inside the first fitting groove 52. The secondary screening assembly 11 is rotatably disposed inside the second fitting groove 53. Two sets of turning assemblies 12 are rotatably installed in the second fitting groove 53 and the first fitting groove 52, respectively.
[0053] The sealing cover body 51 is provided with a first discharge port 16 in the second fitting groove 53, and the first discharge port 16 is located at the port of the secondary screening component 11. The sealing cover body 51 is provided with a second discharge port 17 in the first fitting groove 52, and the second discharge port 17 is located at the port of the primary screening component 10. The sealing cover body 51 is provided with a third discharge port 18 on its side, and the third discharge port 18 is located at the port of the outer cylinder 4.
[0054] The flipping assembly 12 includes a hollow shaft 121, which is rotatably mounted on the side of the sealing cover body 51 via a bushing 122. A second gear 123 is fixedly connected to the upper end of the hollow shaft 121, and hollow plates 124 are uniformly distributed on the hollow shaft 121. A through groove 125 is opened on the side of the hollow plate 124. The second gear 123 in the two sets of flipping assemblies 12 meshes with the second gear ring 104 and the third gear ring 114 respectively. The rotation trajectory of the hollow plate 124 in the two sets of flipping assemblies 12 intersects with the inner wall of the second gear ring 104 and the third gear ring 114 respectively. A connector 126 is rotatably mounted on the end of the hollow shaft 121, and the hose 20 is connected to the connector 126.
[0055] During operation, existing rice impurity removal devices require waiting for the remaining rice in the container to be cleaned before proceeding with the next batch, resulting in low efficiency and impacting production. In this solution, the drive motor 7 is controlled to rotate, which in turn drives the first gear 8, which in turn drives the first gear ring 9, causing the outer cylinder 4 to rotate within the rotating sleeve 3. The rotation of the outer cylinder 4 simultaneously rotates the first filter barrel 101 and the second filter barrel 111 within it. The first filter barrel 101… When rotating, it will drive the second gear ring 104 to transmit power to the second gear 123 inside, which in turn drives the hollow shaft 121 inside to rotate. When the second filter barrel 111 rotates, it will drive the third gear ring 114 to rotate. When the second filter barrel 111 rotates, it will drive the third gear ring 114 to transmit power to the second gear 123 inside, which in turn drives the hollow shaft 121 inside to rotate. When the hollow shaft 121 in the two sets of flipping components 12 rotates, it will rotate in the second fitting groove 53 and the first fitting groove 52 respectively, and drive the hollow plate 124 on it to rotate during the rotation.
[0056] Rice is fed into the second filter barrel 111 through the feeding pipe 14 and the feeding port 13. As the second filter barrel 111 rotates, the rice is agitated by the second guide plate 113 inside. Simultaneously, the hollow shaft 121 inside the second filter barrel 111 drives the hollow plate 124, which also agitates the rice. This, combined with the operation of the blower 19, delivers air through the hose 20 into the two hollow shafts 121 and through the slots 125 on the hollow plate 124 into both the second and first filter barrels 101. When the No. 1 filter barrel 101 rotates, the material will be turned over, further improving the turning effect on the rice entering the outer cylinder 4. During the turning process, impurities larger than the rice grain diameter will remain in the No. 2 filter barrel 111, while rice and impurities smaller than the rice diameter will leak into the No. 1 filter barrel 101. The impurities in the No. 2 filter barrel 111 will be discharged from the No. 1 discharge port 16. The rice entering the No. 1 filter barrel 101 will be turned over and screened again. At this time, impurities smaller than the rice diameter will leak into the outer cylinder 4 from the No. 1 filter hole 102. The rice after screening and impurity removal will be discharged from the No. 2 discharge port 17, while the impurities in the outer cylinder 4 will be discharged from the No. 1 discharge port 18.
[0057] This device effectively removes impurities from rice, enabling continuous impurity removal. Compared to traditional rice impurity removal devices, it has a higher impurity removal efficiency, thus significantly improving production efficiency.
[0058] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A rice processing and impurity removal device, characterized in that: Includes a base plate (1); a rotating sleeve (3) is obliquely installed on the base plate (1) via a bracket (2), an outer cylinder (4) is rotatably installed inside the rotating sleeve (3), a primary screening assembly (10) and a secondary screening assembly (11) are provided inside the outer cylinder (4), and the secondary screening assembly (11) is located inside the primary screening assembly (10). An end cap assembly (5) for sealing the outer cylinder (4), the primary screening assembly (10) and the secondary screening assembly (11) is provided at the opening of the outer cylinder (4), and the end cap assembly (5) is fixed to the outside of the rotating sleeve (3) via a connecting rod (6). The end cap assembly (5) is rotatably connected to two sets of flipping assemblies (12) on its side, and the two sets of flipping assemblies (12) are respectively extended into the primary screening assembly (10) and the secondary screening assembly (11). A blower (19) is installed on the bottom plate (1), and the working end of the blower (19) is respectively connected to the two sets of flipping assemblies (12) through a hose (20). When the outer cylinder (4) rotates, it will drive the primary screening component (10) and the secondary screening component (11) inside to rotate. When the primary screening component (10) and the secondary screening component (11) rotate, they will screen the material inside and drive the turning component (12) inside to rotate to turn the material inside. During the turning process, air is blown into the material under the action of the blower (19) to improve the screening effect.
2. The rice processing and impurity removal device according to claim 1, characterized in that: The outer cylinder (4) is provided with a feeding port (13) on the side opposite to the end cap assembly (5), and the feeding port (13) is located inside the secondary screening assembly (11). A feeding pipe (14) is installed on the bottom plate (1) through a support rod (15), and the feeding pipe (14) extends into the feeding port (13). A drive motor (7) is installed under the rotating sleeve (3) through a fixing component. A first gear (8) is fixedly connected to the output shaft of the drive motor (7). A first gear ring (9) is fixedly connected to the curved surface of the outer cylinder (4), and the first gear ring (9) meshes with the first gear (8) for transmission.
3. The rice processing and impurity removal device according to claim 1, characterized in that: The primary screening assembly (10) includes a first filter barrel (101), which is fixed to the inner wall of the outer cylinder (4). The first filter barrel (101) has uniformly distributed first filter holes (102) on it. The first guide plate (103) is fixed to the inner wall of the first filter barrel (101) and a second toothed ring (104) for driving one of the set of turning components (12) is fixed inside the first filter barrel (101).
4. The rice processing impurity removal device according to claim 1, characterized in that: The secondary screening assembly (11) includes a second filter barrel (111), which is fixed to the inner wall of the outer cylinder (4) and is located inside the first filter barrel (101). The second filter barrel (111) has uniformly distributed second filter holes (112) on its inner wall. The second filter barrel (111) has uniformly distributed second guide plates (113) fixed to its inner wall. The second filter barrel (111) also has a third toothed ring (114) fixed to its inner wall for driving another set of turning assemblies (12).
5. The rice processing and impurity removal device according to claim 1, characterized in that: The end cap assembly (5) includes a sealing cap body (51), which is sealed at the opening of the outer cylinder (4) and the outer cylinder (4) is rotatably disposed inside the sealing cap body (51). A first fitting groove (52) is provided inside the sealing cap body (51), and the primary screening assembly (10) is rotatably disposed inside the first fitting groove (52). A second fitting groove (53) is provided inside the first fitting groove (52), and the secondary screening assembly (11) is rotatably disposed inside the second fitting groove (53). Two sets of the turning assembly (12) are rotatably installed in the second fitting groove (53) and the first fitting groove (52), respectively.
6. The rice processing impurity removal device according to claim 5, characterized in that: The sealing cover body (51) is provided with a first discharge port (16) in the second fitting groove (53), and the first discharge port (16) is located at the port of the secondary screening component (11). The sealing cover body (51) is provided with a second discharge port (17) in the first fitting groove (52), and the second discharge port (17) is located at the port of the primary screening component (10). The sealing cover body (51) is provided with a third discharge port (18) on its side, and the third discharge port (18) is located at the port of the outer cylinder (4).
7. The rice processing impurity removal device according to claim 5, characterized in that: The flipping assembly (12) includes a hollow shaft (121), which is rotatably mounted on the side of the sealing cover body (51) via a bushing (122). A second gear (123) is fixedly connected to the upper end of the hollow shaft (121), and hollow plates (124) are evenly distributed on the hollow shaft (121). A through groove (125) is opened on the side of the hollow plate (124), and two sets of flipping assemblies (12) are connected together. 2) The second gear (123) meshes with the second gear ring (104) and the third gear ring (114) respectively, and the rotation trajectory of the hollow plate (124) in the two sets of the flipping assembly (12) intersects with the inner wall of the second gear ring (104) and the third gear ring (114) respectively. The hollow shaft (121) is rotatably mounted with a connector (126), and the hose (20) is connected to the connector (126).
Citation Information
Patent Citations
Rice processing and impurity removing device
CN219702660U