Integrated packet defect detection device

By combining the conveying adjustment mechanism, the separation detection mechanism, and the rejection mechanism, the problem that the existing integrated small package detection device cannot adapt to products of different sizes or types is solved. This achieves the multi-functionality and flexibility of the equipment, ensuring stable material conveying and efficient rejection of unqualified materials.

CN223616281UActive Publication Date: 2025-12-02NANJING DASHU INTELLIGENT SCI & TECH CO LTD
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Patent Information

Application Number
CN202423080447.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-12-02
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

Existing integrated small package defect detection devices cannot adapt to products of different sizes or types, resulting in reduced production line flexibility.

Method used

The system employs a conveying and adjusting mechanism, a separation and detection mechanism, and a rejection mechanism. A motor drives the rotating wheel to rotate, and the screw and guide plate are connected by threads to achieve automatic conveying and adjustment of materials of different specifications. A combination of pins and sliders is used to fix the position of the motor to control the pressure of the rubber push rod. A cylinder drives the rubber push rod to quickly reject unqualified materials.

Benefits of technology

It improves the adaptability and versatility of the equipment, enabling it to adapt to materials of different specifications, prevent damage to the material surface, and achieve rapid rejection and recycling of unqualified materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of detection, and discloses an integrated packet defect detection device which comprises a conveying adjusting mechanism, a separation detection mechanism and a rejection mechanism, the separation detection mechanism is located at the top of the conveying adjusting mechanism, and the rejection mechanism is located at the top of the conveying adjusting mechanism. The motor and the connecting rod are fixed to drive the rotating wheel to rotate, the belt is rotationally connected to the outer wall of the rotating wheel, materials can be automatically conveyed after being placed on the surface of the belt, the screw rod is rotated through a tool, the screw rod is in threaded connection with the fixing plate, meanwhile, the sliding block is fixed to one end of the screw rod, and the sliding block rotates in the guide plate. Meanwhile, the screw rod is rotationally connected with the guide plate, when the screw rod rotates, the guide plate is extruded through threads to move, meanwhile, the other end of the guide plate slides through a sliding groove, stability of the guide plate is guaranteed, materials of different specifications can be adjusted by adjusting the guide plate, and the adaptability of the equipment is improved; and the multifunctionality of the equipment is improved.
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Description

Technical Field

[0001] This utility model relates to the field of detection technology, and in particular to an integrated small package defect detection device. Background Technology

[0002] A testing device is a device used to detect, measure, or evaluate the performance, condition, or quality of an object, substance, system, or process. It provides information about whether the object conforms to standards, specifications, or requirements by testing its physical, chemical, mechanical, and other parameters. Testing devices are widely used in various industries, such as manufacturing, quality control, environmental monitoring, medical diagnostics, and scientific research.

[0003] Existing technologies can only detect defects in single-size packages. When the production line is converted to different sizes or types of products, the detection system cannot adapt to the new specifications and needs to be reconfigured or debugged, which reduces the flexibility of the production line. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides an integrated small package defect detection device.

[0005] This utility model is achieved by the following technical solution: an integrated small package defect detection device, including a conveying adjustment mechanism, a separation detection mechanism and a rejection mechanism, wherein the separation detection mechanism is located at the top of the conveying adjustment mechanism and the rejection mechanism is located at the top of the conveying adjustment mechanism;

[0006] The conveying adjustment mechanism includes a base, a support seat fixedly connected to the top of the base, a fixed plate fixedly connected to the top of the base, a housing fixedly connected to the top of the base, a motor fixedly connected to the top of the support seat, a connecting rod fixedly connected to the output end of the motor, the connecting rod being rotatably connected inside the fixed plate, a wheel fixedly connected to the outer wall of the connecting rod, a belt rotatably connected to the outer wall of the wheel, a screw threadedly connected inside the fixed plate, a groove formed on the outer wall of the housing, a guide plate slidably connected to the outer wall of the groove, an inner groove formed inside the guide plate at the end away from the groove, a slider rotatably connected to the outer wall of the inner groove, and the slider being fixedly connected to the outer end of the screw.

[0007] With the above technical solution, the motor is fixed to the connecting rod, thereby driving the rotating wheel to rotate. A belt is rotatably connected to the outer wall of the rotating wheel. Materials placed on the belt surface can be automatically conveyed. At the same time, the screw is rotated by a tool. Since the screw is threadedly connected to the fixed plate, and a slider is fixed at one end of the screw, the slider rotates inside the guide plate. The screw is rotatably connected to the guide plate. When the screw rotates, it squeezes the guide plate through the thread, causing the guide plate to move. Meanwhile, the other end of the guide plate slides with the slide groove, thereby ensuring the stability of the guide plate. By adjusting the guide plate, materials of different specifications can be adjusted, improving the adaptability of the equipment and increasing its multi-functionality.

[0008] As a further improvement to the above solution, the separation detection mechanism includes a fixing block, which is fixedly connected to the top of the base. A fixing block 1 is fixedly connected to the top of the fixing block. A sliding groove 1 is opened on the top of the fixing block 1. A pin hole is opened inside the fixing block 1. A slider 1 is slidably connected to the outer wall of the sliding groove 1. A pin rod is contacted and disposed on the outer wall of the pin hole.

[0009] As a further improvement to the above solution, the pin passes through the interior of the slider and is in contact with it. A motor is fixedly connected to the top of the slider, a turntable is fixedly connected to the output end of the motor, a fixed rod is fixedly connected to the top of the turntable, and a connecting plate is rotatably connected to the outer wall of the fixed rod.

[0010] As a further improvement to the above solution, a fixing rod is rotatably connected to the end of the connecting plate away from the fixing rod, a rubber top rod is fixedly connected to the outer end of the fixing rod, and a guide plate is slidably connected to the outer wall of the rubber top rod.

[0011] As a further improvement to the above solution, the guide plate is fixedly connected to the inner wall of the outer shell, a transparent plate is fixedly connected to the end of the guide plate away from the outer shell, an X-ray module is fixedly connected to the top of the base, and an imaging module is fixedly connected to the top of the base.

[0012] The above technical solution allows the slider to slide on the outer wall of the groove by pulling out the pin. A pin hole is opened inside the fixing block. After the slider is adjusted to a suitable position, the pin is re-entered through the slider and locked onto the outer wall of the pin hole, thereby fixing the motor. This allows control of the pressure of the rubber top rod on different materials, preventing excessive extrusion from damaging the material surface.

[0013] As a further improvement to the above solution, the rejection mechanism includes a support base one, which is fixedly connected to the top of the base. A cylinder is fixedly connected to the top of the support base one, and a rubber push rod is fixedly connected to the output end of the cylinder. The rubber push rod is slidably connected inside the guide plate one, and a fixing block two is fixed to the top of the guide plate one.

[0014] As a further improvement to the above solution, a motor is fixedly connected to the bottom of the second fixed block, a rotating rod is fixedly connected to the output end of the motor, the rotating rod is rotatably connected inside the guide plate, a baffle is fixedly connected to the outer wall of the rotating rod, and a collection box is fixedly connected to the top of the base.

[0015] With the above technical solution, the motor is fixed to the rotating rod, thereby driving the baffle to rotate. When the baffle rotates a certain angle around the rotating rod, the cylinder drives the rubber push rod to move, quickly pushing the material out. The material falls into the collection box through the opening of the baffle, which is convenient for recycling and reuse. At this time, the baffle closes again, thus ensuring that qualified materials can operate normally.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0017] This invention uses a motor fixed to a connecting rod to drive a rotating wheel. A belt is rotatably connected to the outer wall of the wheel, allowing for automatic conveying of materials placed on the belt surface. Simultaneously, a screw is rotated using a tool. Since the screw is threadedly connected to a fixed plate, and a slider is fixed to one end of the screw, the slider rotates inside a guide plate. The screw and guide plate are rotatably connected. When the screw rotates, it compresses the guide plate through the thread, causing the guide plate to move. Meanwhile, the other end of the guide plate slides against a groove, ensuring the stability of the guide plate. By adjusting the guide plate, different material specifications can be accommodated, improving the adaptability and increasing the versatility of the equipment.

[0018] This invention allows the slider to slide on the outer wall of the groove by pulling out the pin. A pin hole is opened inside the fixing block. After the slider is adjusted to a suitable position, the pin is re-entered through the slider and locked onto the outer wall of the pin hole, thereby fixing the motor. This allows control of the pressure of the rubber top rod on different materials, preventing excessive extrusion from damaging the material surface. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the conveying and adjusting mechanism of this utility model;

[0021] Figure 3 This utility model Figure 2 Enlarged structural diagram of section A in the middle;

[0022] Figure 4 This utility model Figure 2 Enlarged structural diagram of section B;

[0023] Figure 5 This is a schematic diagram of the separation and detection mechanism of this utility model;

[0024] Figure 6 This utility model Figure 5 Enlarged structural diagram of section C;

[0025] Figure 7 This utility model Figure 5 Enlarged structural diagram of section D in the middle;

[0026] Figure 8 This is a schematic diagram of the rejection mechanism of this utility model;

[0027] Figure 9 This utility model Figure 8 Enlarged structural diagram of section E in the middle;

[0028] Figure 10 This is a schematic diagram of the internal structure of the outer shell of this utility model.

[0029] Explanation of key symbols:

[0030] 1. Conveying and adjusting mechanism; 101. Base; 102. Support base; 103. Fixing plate; 104. Housing; 105. Motor; 106. Connecting rod; 107. Rotary wheel; 108. Belt; 109. Screw; 110. Slide groove; 111. Guide plate; 112. Inner groove; 113. Slider; 2. Separation and detection mechanism; 201. Fixing block; 202. Fixing block one; 203. Slide groove one; 204. Pin hole; 205. Slider one; 206. 207. Pin; 208. Motor; 209. Turntable; 210. Fixing rod; 211. Connecting plate; 212. Fixing rod one; 213. Rubber top rod; 214. Guide plate one; 215. Transparent plate; 216. X-ray module; 217. Imaging module; 3. Rejection mechanism; 301. Support base one; 302. Cylinder; 303. Rubber push rod; 304. Fixing block two; 305. Motor one; 306. Rotating rod; 307. Baffle; 308. Collection box. Detailed Implementation

[0031] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments. Example

[0032] Please combine Figure 1-10 This embodiment provides an integrated small package defect detection device, which includes a conveying adjustment mechanism 1, a separation detection mechanism 2, and a rejection mechanism 3. The separation detection mechanism 2 is located on top of the conveying adjustment mechanism 1, and the rejection mechanism 3 is located on top of the conveying adjustment mechanism 1.

[0033] The conveying adjustment mechanism 1 includes a base 101, a support seat 102 fixedly connected to the top of the base 101, a fixed plate 103 fixedly connected to the top of the base 101, a housing 104 fixedly connected to the top of the base 101, a motor 105 fixedly connected to the top of the support seat 102, a connecting rod 106 fixedly connected to the output end of the motor 105, the connecting rod 106 being rotatably connected inside the fixed plate 103, a rotating wheel 107 fixedly connected to the outer wall of the connecting rod 106, a belt 108 rotatably connected to the outer wall of the rotating wheel 107, a screw 109 threadedly connected inside the fixed plate 103, a sliding groove 110 opened on the outer wall of the housing 104, a guide plate 111 slidably connected to the outer wall of the sliding groove 110, an inner groove 112 opened inside the end of the guide plate 111 away from the sliding groove 110, a slider 113 rotatably connected to the outer wall of the inner groove 112, and the slider 113 being fixedly connected to the outer end of the screw 109.

[0034] The separation and detection mechanism 2 includes a fixing block 201, which is fixedly connected to the top of the base 101. A fixing block 202 is fixedly connected to the top of the fixing block 201. A sliding groove 203 is provided on the top of the fixing block 202. A pin hole 204 is provided inside the fixing block 202. A slider 205 is slidably connected to the outer wall of the sliding groove 203. A pin 206 is provided in contact with the outer wall of the pin hole 204.

[0035] The pin 206 passes through the interior of the slider 205 and is in contact with it. The top of the slider 205 is fixedly connected to the motor 207. The output end of the motor 207 is fixedly connected to the turntable 208. The top of the turntable 208 is fixedly connected to the fixing rod 209. The outer wall of the fixing rod 209 is rotatably connected to the connecting plate 210.

[0036] A fixed rod 211 is rotatably connected to the end of the connecting plate 210 away from the fixed rod 209. A rubber top rod 212 is fixedly connected to the outer end of the fixed rod 211. A guide plate 213 is slidably connected to the outer wall of the rubber top rod 212.

[0037] The guide plate 213 is fixedly connected to the inner wall of the outer shell 104. A transparent plate 214 is fixedly connected to the end of the guide plate 213 away from the outer shell 104. An X-ray module 215 is fixedly connected to the top of the base 101. An imaging module 216 is fixedly connected to the top of the base 101.

[0038] The rejection mechanism 3 includes a support base 301, which is fixedly connected to the top of the base 101. A cylinder 302 is fixedly connected to the top of the support base 301. A rubber push rod 303 is fixedly connected to the output end of the cylinder 302. The rubber push rod 303 is slidably connected inside the guide plate 213. A fixing block 304 is fixed to the top of the guide plate 213.

[0039] A motor 305 is fixedly connected to the bottom of the fixed block 2 304. A rotating rod 306 is fixedly connected to the output end of the motor 305. The rotating rod 306 is rotatably connected inside the guide plate 213. A baffle 307 is fixedly connected to the outer wall of the rotating rod 306. A collection box 308 is fixedly connected to the top of the base 101.

[0040] The implementation principle of the integrated small package defect detection device in this embodiment is as follows: A motor 105 is fixed to a connecting rod 106, thereby driving a rotating wheel 107 to rotate. A belt 108 is rotatably connected to the outer wall of the rotating wheel 107. Materials placed on the surface of the belt 108 are automatically conveyed. Simultaneously, a screw 109 is rotated using a tool. Since the screw 109 is threadedly connected to a fixed plate 103, and a slider 113 is fixed to one end of the screw 109, the slider 113 rotates inside a guide plate 111. The screw 109 is rotatably connected to the guide plate 111. When the screw 109 rotates, it presses against the guide plate 111 through the thread, causing the guide plate to... The guide plate 111 moves, and at the same time, the other end of the guide plate 111 slides with the slide groove 110 to ensure the stability of the guide plate 111. By adjusting the guide plate 111, materials of different specifications can be adjusted, which improves the adaptability of the equipment and increases the multi-functionality of the equipment. When the material enters the shell 104, the motor 207 is fixed to the turntable 208, which drives the fixed rod 209 to rotate around the turntable 208. The connecting plate 210 rotates on the outer wall of the turntable 208. The connecting plate 210 drives the rubber push rod 212 to move through the fixed rod 211. The rubber push rod 212 slides inside the guide plate 213. Guide plate 213 guides rubber push rod 212, thereby compressing the material and causing it to contact the outer wall of guide plate 213, resulting in a brief pause in the material flow. This controls the distance between materials. To control the pressure of the rubber push rod 212 on different materials, the slider 205 slides on the outer wall of the groove 203 by pulling out pin 206. A pin hole 204 is made inside the fixing block 202. After the slider 205 is adjusted to the appropriate position, the pin 206 is re-entered through the slider 205 and engaged with the outer wall of the pin hole 204, thus fixing the motor 207. The material passes through X-ray module 215 and imaging module... When the material is between blocks 216, the X-ray module 215 emits X-rays to irradiate the inside of the material. The imaging module 216 receives the image to determine whether it is qualified. When the unqualified material continues to move forward, the motor 305 is fixed to the rotating rod 306, thereby driving the baffle 307 to rotate. When the baffle 307 rotates a certain angle around the rotating rod 306, the cylinder 302 drives the rubber push rod 303 to move, quickly pushing the material out. The material falls into the collection box 308 through the opening of the baffle 307 for easy recycling and reuse. At this time, the baffle 307 closes again, thus ensuring that qualified materials can operate normally.

[0041] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. An integrated small package defect detection device, characterized in that: It includes a conveying adjustment mechanism (1), a separation detection mechanism (2), and a rejection mechanism (3), wherein the separation detection mechanism (2) is located on top of the conveying adjustment mechanism (1), and the rejection mechanism (3) is located on top of the conveying adjustment mechanism (1); The conveying adjustment mechanism (1) includes a base (101), a support seat (102) fixedly connected to the top of the base (101), a fixing plate (103) fixedly connected to the top of the base (101), a housing (104) fixedly connected to the top of the base (101), a motor (105) fixedly connected to the top of the support seat (102), a connecting rod (106) fixedly connected to the output end of the motor (105), the connecting rod (106) being rotatably connected inside the fixing plate (103), and the outer wall of the connecting rod (106) being fixedly connected to... There is a rotating wheel (107), and a belt (108) is rotatably connected to the outer wall of the rotating wheel (107). A screw (109) is threadedly connected inside the fixing plate (103). A sliding groove (110) is opened on the outer wall of the outer shell (104). A guide plate (111) is slidably connected to the outer wall of the sliding groove (110). An inner groove (112) is opened inside the end of the guide plate (111) away from the sliding groove (110). A slider (113) is rotatably connected to the outer wall of the inner groove (112). The slider (113) is fixedly connected to the outer end of the screw (109).

2. The integrated small package defect detection device as described in claim 1, characterized in that, The separation and detection mechanism (2) includes a fixing block (201), which is fixedly connected to the top of the base (101). A fixing block (202) is fixedly connected to the top of the fixing block (201). A sliding groove (203) is opened on the top of the fixing block (202). A pin hole (204) is opened inside the fixing block (202). A slider (205) is slidably connected to the outer wall of the sliding groove (203). A pin (206) is contacted on the outer wall of the pin hole (204).

3. The integrated small package defect detection device as described in claim 2, characterized in that, The pin (206) passes through the interior of the slider (205) and is in contact with it. A motor (207) is fixedly connected to the top of the slider (205). A turntable (208) is fixedly connected to the output end of the motor (207). A fixing rod (209) is fixedly connected to the top of the turntable (208). A connecting plate (210) is rotatably connected to the outer wall of the fixing rod (209).

4. The integrated small package defect detection device as described in claim 3, characterized in that, The connecting plate (210) is rotatably connected to a first fixed rod (211) at one end away from the fixed rod (209). A rubber top rod (212) is fixedly connected to the outer end of the first fixed rod (211). A guide plate (213) is slidably connected to the outer wall of the rubber top rod (212).

5. The integrated small package defect detection device as described in claim 4, characterized in that, The guide plate (213) is fixedly connected to the inner wall of the outer shell (104). A transparent plate (214) is fixedly connected to one end of the guide plate (213) away from the outer shell (104). An X-ray module (215) is fixedly connected to the top of the base (101). An imaging module (216) is fixedly connected to the top of the base (101).

6. The integrated small package defect detection device as described in claim 1, characterized in that, The rejection mechanism (3) includes a support base (301), which is fixedly connected to the top of the base (101). A cylinder (302) is fixedly connected to the top of the support base (301). A rubber push rod (303) is fixedly connected to the output end of the cylinder (302). The rubber push rod (303) is slidably connected inside the guide plate (213). A fixing block (304) is fixed to the top of the guide plate (213).

7. The integrated small package defect detection device as described in claim 6, characterized in that, The bottom of the fixed block 2 (304) is fixedly connected to the motor 1 (305), the output end of the motor 1 (305) is fixedly connected to the rotating rod (306), the rotating rod (306) is rotatably connected inside the guide plate 1 (213), the outer wall of the rotating rod (306) is fixedly connected to the baffle (307), and the top of the base (101) is fixedly connected to the collection box (308).