Workpiece cleaning device

By designing the pump circulation component and the bearing component of the workpiece cleaning device, the cleaning medium can be recycled and multiple workpieces can be cleaned simultaneously. This solves the problems of high cleaning cost and low efficiency in the existing technology, reduces cleaning cost and improves cleaning efficiency.

CN223616376UActive Publication Date: 2025-12-02FIVOTAI NANO TECH (SHENZHEN) CO LTD
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Patent Information

Application Number
CN202422870738.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-12-02
Estimated Expiration
2034-11-22

AI Technical Summary

Technical Problem

Existing workpiece cleaning devices suffer from high cleaning costs and low efficiency, especially in the cleaning process before coating, where they cannot achieve the circulation and filtration of the cleaning medium or the simultaneous handling of multiple workpieces.

Method used

A workpiece cleaning device was designed, comprising a liquid storage tank, a pump circulation assembly, a filter body, and a support assembly. The pump circulation assembly enables the recycling of the cleaning medium and the filter body to filter impurities. Combined with the support assembly, it facilitates the placement and handling of multiple workpieces, reducing cleaning costs and improving efficiency.

Benefits of technology

By recycling the cleaning medium and filtering impurities, cleaning costs are reduced, while multiple workpieces can be cleaned simultaneously, improving cleaning efficiency and avoiding waste of cleaning medium and damage to workpieces.

✦ Generated by Eureka AI based on patent content.

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Abstract

A workpiece cleaning device comprises a liquid storage tank which comprises a cleaning area and a filtering area; the filtering body is assembled in the filtering area; the pump circulation assembly is respectively communicated with the cleaning area and the filtering area and is used for circulating a cleaning medium between the cleaning area and the filtering area; and the bearing assembly is arranged in the cleaning area, and the bearing assembly is used for bearing and fixing the multiple workpieces. By additionally arranging the pump circulation assembly, a cleaning medium can be recycled, and impurities in the cleaning medium can be effectively filtered in cooperation with the additionally arranged filtering body so as to be used for continuous cleaning of workpieces of the next batch, so that consumption of the cleaning medium can be effectively reduced, and the cleaning cost of the workpieces is reduced. And by additionally arranging the bearing assembly, the multiple workpieces can be conveniently placed, meanwhile, the multiple workpieces can be conveniently taken and placed at the same time, and the cleaning efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of cleaning technology for coated products, and in particular to a workpiece cleaning device. Background Technology

[0002] Nanocoating, as an effective method for improving the surface properties of materials, is widely used in aerospace, automotive manufacturing, heavy machinery, and hardware tool manufacturing. During nanocoating, a vacuum is drawn into the reaction chamber, and then chemical raw materials are introduced into the chamber. The chemical raw materials are added in liquid form to a vaporization device connected to the reaction chamber. The vaporization device vaporizes the chemical raw materials, and due to the continuous vacuum in the reaction chamber, the vaporized chemical raw materials diffuse into the reaction chamber.

[0003] Currently, products usually need to be cleaned before coating, but existing technologies still have many problems in cleaning workpieces. Utility Model Content

[0004] The problem solved by this invention is to provide a workpiece cleaning device to reduce cleaning costs and improve cleaning efficiency.

[0005] To address the aforementioned problems, the present invention provides a workpiece cleaning device, comprising: a liquid storage tank, the liquid storage tank including a cleaning area and a filtration area; a filter body, the filter body being assembled in the filtration area; a pump circulation assembly, the pump circulation assembly being connected to both the cleaning area and the filtration area, for circulating the cleaning medium between the cleaning area and the filtration area; and a support assembly, the support assembly being placed in the cleaning area, the support assembly being used to support and fix a plurality of the workpieces.

[0006] Optionally, it also includes: a draining tank, the draining tank being fixed to the filtration area, the filter body being assembled in the draining tank, and the bottom of the draining tank being hollow.

[0007] Optionally, there is a gap between the bottom of the draining tank and the bottom of the filtration area, and the bottom of the draining tank is an inclined surface.

[0008] Optionally, the draining tank exposes the filter body.

[0009] Optionally, it also includes: a baffle plate, which is disposed between the cleaning area and the filtration area, and the bottom of the baffle plate has a water outlet.

[0010] Optionally, it also includes: a slot member, the slot member being fixed between the cleaning area and the filtering area, and the baffle plate being inserted into the slot member.

[0011] Optionally, the pump circulation assembly includes: an inlet pipe, one end of which is connected to the filtration area and the inlet of which is located above the filter body; a pump body, the other end of which is connected to the pump body; and an outlet pipe, one end of which is connected to the pump body and the other end of which is connected to the cleaning area.

[0012] Optionally, the supporting component includes: a support plate having a plurality of contoured openings, the workpiece being assembled into the contoured openings, and the contoured openings exposing the cleaning surface of the workpiece; and a handle detachably connected to the support plate.

[0013] Optionally, the support plate has a plurality of gourd holes; the handle has a plurality of support columns, the ends of which have locking heads adapted to the gourd holes; the locking heads of the handle pass through the large holes corresponding to the gourd holes, and the locking heads are limited to the small holes corresponding to the gourd holes by rotating the handle.

[0014] Optionally, it also includes: a wire management component, which is fixed to the bearing component and is used to wind and organize the wires of the workpiece.

[0015] Optionally, it also includes: a shelf placed in the cleaning area, and the support component placed on the shelf.

[0016] Compared with the prior art, the technical solution of this utility model has the following advantages:

[0017] The workpiece cleaning device of this utility model, by adding the pump circulation assembly, enables the cleaning medium to be recycled. Combined with the added filter, impurities in the cleaning medium can be effectively filtered out for continued cleaning of the next batch of workpieces, thereby effectively saving cleaning medium consumption and reducing the cleaning cost. The addition of the carrying assembly facilitates the placement of multiple workpieces and allows for simultaneous loading and unloading of multiple workpieces, improving cleaning efficiency.

[0018] Furthermore, it also includes a draining tank, which is fixed to the filtration area, and the filter body is assembled in the draining tank. The bottom of the draining tank is hollowed out. Adding the draining tank facilitates the placement and positioning of the filter body.

[0019] Furthermore, there is a gap between the bottom of the draining tank and the bottom of the filtration area, and the bottom of the draining tank is inclined. This gap allows the cleaning medium filtered by the filter to flow quickly out from the bottom of the draining tank. The inclined bottom increases the filtration area, and impurities filtered from the cleaning medium are initially retained at the top of the inclined surface, preventing obstruction of the cleaning medium's flow to the bottom.

[0020] Furthermore, the drain tank exposes the filter element. The open design of the drain tank facilitates the replacement of the filter element.

[0021] Furthermore, it also includes a water baffle plate, which is disposed between the cleaning area and the filtration area, and the bottom of the water baffle plate has a water outlet. By adding the water baffle plate, the cleaning medium flowing into the filtration area can be prevented from splashing into the cleaning area, thereby wetting the non-cleaning areas of the workpiece placed in the cleaning area and causing damage to the workpiece.

[0022] Furthermore, it also includes a slotted component, which is fixed between the cleaning area and the filtering area, and the baffle plate is inserted into the slotted component. The slotted component enables quick insertion and installation of the baffle plate.

[0023] Furthermore, the supporting component includes: a support plate with a plurality of contoured openings, the workpiece being assembled into the contoured openings, and the contoured openings exposing the cleaning surface of the workpiece; and a handle detachably connected to the support plate. By designing the handle and the support plate to be detachably connected, only one handle is needed to connect to the support plates required for different workpieces, resulting in high versatility and effectively reducing costs.

[0024] Furthermore, it also includes a wire management component, which is fixed to the supporting component and is used to wind and organize the wires of the workpiece. Adding the wire management component facilitates the organization and fixation of the workpiece's wires.

[0025] Furthermore, it also includes a shelf, which is placed in the cleaning area, and the supporting component is placed on the shelf. The shelf can support the workpiece at a certain height, facilitating a more comprehensive and thorough cleaning of the workpiece surface by the cleaning medium. Attached Figure Description

[0026] Figure 1 This is an exploded structural diagram of the workpiece cleaning device according to an embodiment of this utility model;

[0027] Figure 2This is a schematic diagram of the structure of the liquid storage tank and the draining tank in the workpiece cleaning device of this utility model embodiment;

[0028] Figure 3 This is a top view of the liquid storage tank and the draining tank in the workpiece cleaning device of this utility model embodiment;

[0029] Figure 4 This is a schematic diagram of the liquid storage tank and water baffle in the workpiece cleaning device of this utility model embodiment;

[0030] Figure 5 This is a side view of the liquid storage tank in the workpiece cleaning device according to an embodiment of this utility model;

[0031] Figure 6 This is a schematic diagram of the structure of the bearing component and the wire organizing component in the workpiece cleaning device according to an embodiment of this utility model;

[0032] Figure 7 This is a schematic diagram of the structure of the workpiece cleaning device according to an embodiment of the present invention, in which the handle is locked to the support plate after rotation;

[0033] Figure 8 This is a schematic diagram of the structure of the support column and the clamping head in the workpiece cleaning device of this utility model embodiment;

[0034] Figure 9 This is a top view of the gourd hole in the workpiece cleaning device of this utility model embodiment;

[0035] Figure 10 This is a schematic diagram of the structure of the workpiece cleaning device according to an embodiment of the present invention, in which the supporting component is placed on the shelf. Detailed Implementation

[0036] As described in the background section, existing technologies for cleaning workpieces still have many problems. These will be explained in detail below.

[0037] Before coating workpieces (such as PCBA boards), it is necessary to clean and remove substances such as flux, oil film, and iron slag from their surfaces. However, current liquid storage tanks on the market are simply water tanks, which cannot meet the functions of circulating and filtering cleaning media or simultaneously loading and unloading multiple workpieces.

[0038] Based on this, the present invention provides a workpiece cleaning device. By adding the pump circulation assembly, the cleaning medium can be circulated for reuse. Combined with the added filter, impurities in the cleaning medium can be effectively filtered out for continued cleaning of the next batch of workpieces, thereby effectively saving cleaning medium consumption and reducing the cleaning cost of the workpieces. The addition of the carrying assembly facilitates the placement of multiple workpieces and allows for simultaneous loading and unloading of multiple workpieces, improving cleaning efficiency.

[0039] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0040] Figure 1 This is an exploded structural diagram of the workpiece cleaning device according to an embodiment of this utility model; Figure 2 This is a schematic diagram of the structure of the liquid storage tank and the draining tank in the workpiece cleaning device of this utility model embodiment; Figure 3 This is a top view of the liquid storage tank and the draining tank in the workpiece cleaning device of this utility model embodiment; Figure 4 This is a schematic diagram of the liquid storage tank and water baffle in the workpiece cleaning device of this utility model embodiment; Figure 5 This is a side view of the liquid storage tank in the workpiece cleaning device according to an embodiment of this utility model; Figure 6 This is a schematic diagram of the structure of the bearing component and the wire organizing component in the workpiece cleaning device according to an embodiment of this utility model; Figure 7 This is a schematic diagram of the structure of the workpiece cleaning device according to an embodiment of the present invention, in which the handle is locked to the support plate after rotation; Figure 8 This is a schematic diagram of the structure of the support column and the clamping head in the workpiece cleaning device of this utility model embodiment; Figure 9 This is a top view of the gourd hole in the workpiece cleaning device of this utility model embodiment; Figure 10 This is a schematic diagram of the structure of the workpiece cleaning device according to an embodiment of the present invention, in which the supporting component is placed on the shelf.

[0041] Please refer to Figure 1 and Figure 6 A workpiece cleaning device includes: a liquid storage tank 100, the liquid storage tank 100 including a cleaning area 100a and a filtration area 100b; a filter body (not shown), the filter body being assembled in the filtration area 100b; a pump circulation assembly (not shown), the pump circulation assembly being connected to the cleaning area 100a and the filtration area 100b respectively, for circulating the cleaning medium between the cleaning area 100a and the filtration area 100b; and a support assembly 200, the support assembly 200 being placed in the cleaning area 100a, the support assembly 200 being used to support and fix a plurality of workpieces.

[0042] By adding the pump circulation assembly, the cleaning medium can be recycled. Combined with the added filter, impurities in the cleaning medium can be effectively filtered out for reuse in the next batch of workpieces, thus effectively saving cleaning medium consumption and reducing cleaning costs. Adding the carrying assembly 200 facilitates the placement of multiple workpieces and allows for simultaneous loading and unloading, improving cleaning efficiency.

[0043] In this embodiment, the workpiece is a product to be coated, specifically a motor stator loaded with a PCBA board, wherein both the PCBA board and the motor stator need to be cleaned before coating.

[0044] PCBA boards are formed by mounting components onto a bare PCB (Printed Circuit Board) using SMT (Surface Mount Technology) or DIP (Dual In-line Package) insertion. PCBA boards are among the most common and crucial components in all electronic products. Similar to the neural network of the human brain, they are the core of all electronic products, almost determining their core structure, performance, and reliability.

[0045] In other embodiments, the workpiece may also be other components that are mounted on a PCBA board.

[0046] In other embodiments, the workpiece may also be a PCBA board.

[0047] In this embodiment, alcohol is used as the cleaning medium.

[0048] Please refer to Figure 2 and Figure 3 In this embodiment, the workpiece cleaning device further includes a draining tank 103, which is fixed to the filtration area 100b. The filter body is assembled in the draining tank 103, and the bottom of the draining tank 103 is hollow. Adding the draining tank 103 facilitates the placement and positioning of the filter body.

[0049] In this embodiment, the filter element can be filter cotton, lint-free cloth, or mesh. The filter element is laid flat at the bottom of the drain tank 103.

[0050] Please continue to refer to this. Figure 2 In this embodiment, there is a gap between the bottom of the draining tank 103 and the bottom of the filter area 100b, meaning that the draining tank 103 is fixed to the upper part of the filter area 100b. This allows the cleaning medium filtered by the filter body to flow out quickly from the bottom of the draining tank 103.

[0051] Please continue to refer to this. Figure 2 In this embodiment, the bottom of the drain tank 103 is an inclined surface S. The bottom of the inclined surface S can increase the filtration area, and the impurities filtered from the cleaning medium can first remain in the upper part of the inclined surface S, without blocking the flow of the cleaning medium to the lower part of the inclined surface S.

[0052] Please continue to refer to this. Figure 2In this embodiment, the drain tank 103 exposes the filter element, i.e., the top of the drain tank 103 is open. The open design of the drain tank 103 facilitates the replacement of the filter element.

[0053] Please refer to Figure 4 In this embodiment, the workpiece cleaning device further includes a baffle plate 104, which is disposed between the cleaning area 100a and the filtering area 100b, and has a water outlet 104a at its bottom. Since the motor stator in the workpiece is connected to wires, the addition of the baffle plate 104 prevents the cleaning medium flowing into the filtering area 100b from splashing onto the cleaning area 100a, thereby wetting the parts of the workpiece that do not require cleaning (e.g., the motor stator wires) placed in the cleaning area 100a, and thus damaging the workpiece.

[0054] Please continue to refer to this. Figure 2 and Figure 4 In this embodiment, the workpiece cleaning device further includes a slot 105, which is fixed between the cleaning area 100a and the filtering area 100b, and the baffle plate 104 is inserted into the slot 105. The slot 105 enables quick insertion and installation of the baffle plate 104.

[0055] Please refer to Figure 5 In this embodiment, the pump circulation assembly includes: an inlet pipe, one end of which is connected to the circulation inlet 106 of the filtration area 100b, and the inlet of the inlet pipe is located above the filter body; a pump body, the other end of which is connected to the pump body; and an outlet pipe, one end of which is connected to the pump body, and the other end of which is connected to the circulation outlet 107 of the cleaning area 100a.

[0056] Please continue to refer to this. Figure 5 In this embodiment, the bottom of the liquid storage tank 100 is inverted conical in shape to better collect the cleaning medium. The circulation outlet 107 is located at the bottom of the liquid storage tank 100, which facilitates better pumping by the pump body.

[0057] Please continue to refer to this. Figure 6In this embodiment, the supporting component 200 includes: a support plate 2001, on which a plurality of contoured openings 2002 are formed, the workpiece is assembled into the contoured openings 2002, and the contoured openings 2002 expose the cleaning surface of the workpiece; and a handle 2003, which is detachably connected to the support plate 2001. By designing the handle 2003 and the support plate 2001 to be detachably connected, only one handle 2003 is needed to connect to the support plate 2001 required for different workpieces, which greatly enhances versatility and effectively reduces costs.

[0058] Please refer to Figure 7 , Figure 8 and Figure 9 In this embodiment, the support plate 2001 has a plurality of gourd-shaped holes 2004; the handle 2003 has a plurality of support columns 2005, and the ends of the support columns 2005 have locking heads 2006 adapted to the gourd-shaped holes 2004; the locking heads 2006 of the handle 2003 pass through the large holes corresponding to the gourd-shaped holes 2004, and by rotating (e.g., clockwise) the handle 2003, the locking heads 2006 are limited to the small holes corresponding to the gourd-shaped holes 2004. When disassembly is required, it is only necessary to rotate the handle 2003 in the opposite direction (counterclockwise) to rotate the locking heads 2006 to the large holes corresponding to the gourd-shaped holes 2004.

[0059] Please continue to refer to this. Figure 6 and Figure 7 In this embodiment, the workpiece cleaning device further includes a wire management assembly 300, which is fixed to the supporting assembly 200. The wire management assembly 300 is used to wind and organize the wires of the workpiece (motor stator). Adding the wire management assembly 300 facilitates the organization and fixing of the workpiece wires. Specifically, the wire management assembly 300 includes several winding posts 3001 and wire pressing plates 3002. The motor stator wires are organized by winding them around the winding posts 3001, while the wire pressing plates 3002 limit the wires to prevent them from breaking.

[0060] Please continue to refer to this. Figure 6 and Figure 7 In this embodiment, the cable management assembly 300 is located between the handle 2003 and the support plate 2001. Specifically, the cable management assembly 300 is fixed within the space supported by the support column 2005 of the handle 2003.

[0061] Please continue to refer to this. Figure 6 and Figure 7In this embodiment, the support plate 2001 is provided with a drag-reducing opening 2007. Specifically, the drag-reducing opening 2007 is opened at a position corresponding to the cable management assembly 300. The workpiece will not be placed at this position. By adding the drag-reducing opening 2007, the resistance when placing the bearing assembly 200 into the cleaning medium and taking it out of the cleaning medium can be effectively reduced.

[0062] Please continue to refer to this. Figure 1 and in conjunction with references Figure 10 In this embodiment, the workpiece cleaning device further includes a shelf 400, which is placed in the cleaning area 100a, and the supporting component 200 is placed on the shelf 400. The shelf 400 supports the workpiece at a certain height, facilitating a more comprehensive and thorough cleaning of the workpiece surface by the cleaning medium.

[0063] It should be noted that in this embodiment, after the workpiece is positioned in the contour opening 2002, the cleaning surface of the PCBA board faces the bottom of the liquid storage tank 100. Therefore, by adding the shelf 400, a certain gap is created between the cleaning surface of the PCBA board and the bottom of the liquid storage tank 100, so that the cleaning medium can better clean the cleaning surface of the PCBA board. In addition, since the bottom of the liquid storage tank 100 is inverted conical, it cannot provide a flat surface for supporting the support component 200. Therefore, the shelf 400 also provides a flat support surface for the support component 200.

[0064] Please continue to refer to this. Figure 1 In this embodiment, the workpiece cleaning device further includes a cleaning cover 500, which covers the liquid storage tank 100. By equipping the liquid storage tank 100 with the cleaning cover 500, the cleaning cover 500 can be placed on the liquid storage tank 100 during cleaning to prevent the cleaning medium from splashing.

[0065] Please continue to refer to this. Figure 1 In this embodiment, the workpiece cleaning device further includes a frame 600, and the liquid storage tank 100 is fixed on the frame 600. Adding the frame 600 provides more stable support for the liquid storage tank 100.

[0066] While the present invention has been disclosed above, it is not limited thereto. Any person skilled in the art can make various modifications and alterations without departing from the spirit and scope of the present invention; therefore, the scope of protection of the present invention should be determined by the scope defined in the claims.

Claims

1. A workpiece cleaning device, characterized in that, include: A liquid storage tank, the liquid storage tank including a cleaning area and a filtration area; A filter element, which is assembled in the filtration area; A pump circulation assembly, which is connected to the cleaning zone and the filtration zone respectively, is used to circulate the cleaning medium between the cleaning zone and the filtration zone; A support assembly is placed in the cleaning area and is used to support and fix a plurality of the workpieces; wherein... The pump circulation assembly includes: an inlet pipe, one end of which is connected to the filtration area and the inlet of which is located above the filter body; a pump body, the other end of which is connected to the pump body; and an outlet pipe, one end of which is connected to the pump body and the other end of which is connected to the cleaning area. The supporting component includes: a support plate having a plurality of contoured openings, the workpiece being assembled into the contoured openings, and the contoured openings exposing the cleaning surface of the workpiece; and a handle detachably connected to the support plate.

2. The workpiece cleaning apparatus as described in claim 1, characterized in that, Also includes: A draining tank is fixed to the filtration area, and the filter body is assembled in the draining tank. The bottom of the draining tank is hollow.

3. The workpiece cleaning apparatus as described in claim 2, characterized in that, There is a gap between the bottom of the draining tank and the bottom of the filtration area, and the bottom of the draining tank is inclined.

4. The workpiece cleaning apparatus as described in claim 2, characterized in that, The draining tank exposes the filter body.

5. The workpiece cleaning apparatus as described in claim 1, characterized in that, Also includes: A water baffle is disposed between the cleaning area and the filtration area, and a water outlet is provided at the bottom of the water baffle.

6. The workpiece cleaning apparatus as described in claim 5, characterized in that, Also includes: A slotted component is fixed between the cleaning area and the filtering area, and the baffle plate is inserted into the slotted component.

7. The workpiece cleaning apparatus as described in claim 1, characterized in that, The support plate has several gourd-shaped holes; the handle has several support columns, and the ends of the support columns have locking heads that are adapted to the gourd-shaped holes; the locking heads of the handle pass through the large holes corresponding to the gourd-shaped holes, and the locking heads are limited to the small holes corresponding to the gourd-shaped holes by rotating the handle.

8. The workpiece cleaning apparatus as described in claim 1, characterized in that, Also includes: A wire management assembly, which is fixed to the supporting assembly, is used to wind and organize the wires of the workpiece.

9. The workpiece cleaning apparatus as described in claim 1, characterized in that, Also includes: A shelf is placed in the cleaning area, and the support assembly is placed on the shelf.

Citation Information

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