Metal forming equipment with heat dissipation mechanism
By introducing cleaning brushes and a dust extraction system into the metal forming equipment, combined with a water cooling system, the problems of cleaning residue and uneven cooling were solved, thereby improving the efficiency of metal forming and the cooling effect.
Patent Information
- Application Number
- CN202423247301.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-27
AI Technical Summary
Existing metal forming equipment suffers from water waste and low efficiency when cleaning residues, and the cooling method is uneven.
The system combines a cylinder-driven cleaning brush and a vacuuming system with a water cooling system. The cylinder drives the cleaning brush to remove residue from the inner wall of the mold, while the vacuuming motor sucks out the debris. The system is then rapidly cooled by a water pump and a cooler.
It achieves waterless cleaning, improves metal forming efficiency, and enables rapid and uniform cooling, avoiding water waste and uneven cooling.
Smart Images
Figure CN223616615U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of metal forming equipment technology, and more specifically, to a metal forming equipment with a heat dissipation mechanism. Background Technology
[0002] Some products require metal forming equipment to form the materials during processing, thereby obtaining the desired product. The high-temperature material is added to the metal forming equipment for metal forming, and then removed after the material cools and solidifies. However, during the metal forming process, some products may have residue falling off their surface, and some residue may also adhere to the inside of the metal forming mold. In the existing technology, water rinsing is often used for cleaning, but this not only wastes water, but also affects the efficiency of subsequent metal forming because it requires air drying. Utility Model Content
[0003] In order to overcome the shortcomings of the prior art, this utility model provides a metal forming equipment with a heat dissipation mechanism, which has the advantage of high heat dissipation efficiency.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a metal forming device with a heat dissipation mechanism, comprising a support frame, a lower mold fixedly connected to the inner cavity of the support frame, a first cylinder fixedly connected to the top of the support frame, an upper mold fixedly connected to the output end of the first cylinder, a second cylinder fixedly connected to the right side of the support frame, a support plate fixedly connected to the output end of the second cylinder, a servo motor fixedly connected to the front side of the support plate, a cleaning brush fixedly mounted on the output shaft of the servo motor, a support plate fixedly connected to the rear side of the support frame, a dust collection chamber fixedly connected to the top of the support plate, a dust collection pipe fixedly connected to the rear side of the dust collection chamber, and a dust collection motor fixedly connected to the middle of the dust collection pipe.
[0005] As a preferred embodiment of this utility model, a cooling sleeve is fixedly connected to the outer side of the lower mold, a water inlet pipe is fixedly connected to the bottom end of the cooling sleeve, a first water pump is fixedly connected to the middle of the water inlet pipe, a water outlet pipe is fixedly connected to the outer side of the cooling sleeve, a second water pump is fixedly connected to the middle of the water outlet pipe, a cooling box is fixedly connected to the bottom end of the water outlet pipe, and a cooler is fixedly connected to the right side of the cooling box.
[0006] As a preferred embodiment of this utility model, a dust collection chamber is fixedly connected to the bottom end of the suction pipe, a dust storage box is slidably connected to the inner cavity of the dust collection chamber, and a handle is fixedly connected to the side of the dust storage box away from the dust collection chamber.
[0007] As a preferred embodiment of this utility model, the top of the lower mold is located on the moving path of the cleaning brush, and the dust collection chamber is located on the rear side of the lower mold and the upper mold.
[0008] As a preferred embodiment of this utility model, the top end of the support frame is fixedly connected to a metal forming device, the bottom end of the metal forming device is fixedly connected to an upper mold, and the cooling jacket is a hollow cavity.
[0009] As a preferred embodiment of this utility model, the left side of the cooler is located in the inner cavity of the cooling box, the inner cavity of the cooling box is filled with cooling water, and the inner cavity of the cooling box is connected to the inner cavity of the water inlet pipe and the water outlet pipe.
[0010] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0011] 1. This utility model uses a first cylinder to lift the upper mold, thereby removing the material from the lower mold and the inner cavity of the upper mold. The upper mold is then positioned above the lower mold. Next, a second cylinder is activated, moving a cleaning brush along its axis to the inner cavity of the lower and upper molds. A servo motor then rotates the cleaning brush to remove debris from the inner cavity of the lower and upper molds. Finally, a vacuum motor is activated to suck up the debris through the vacuum chamber and discharge it through the vacuum pipe. This process effectively removes debris from the inner walls of the lower and upper molds, eliminating the need for water cleaning. The next metal forming process can proceed immediately after cleaning, thus improving metal forming efficiency.
[0012] 2. In this invention, after the material enters through the inner cavities of the lower and upper molds, the first water pump is activated to draw cooling water from the inner cavity of the cooling box along the inlet pipe and deliver it to the inner cavity of the cooling jacket. This allows the material in the inner cavity of the lower mold to be rapidly cooled through the cooling jacket. Then, the second water pump is activated to draw cooling water from the inner cavity of the cooling jacket along the outlet pipe and deliver it to the inner cavity of the cooling box. The cooling water in the inner cavity of the cooling box is then cooled by the cooler. This achieves rapid cooling of the material in the inner cavity of the lower mold, eliminating the need for water cooling, which can lead to water waste and uneven cooling. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of this utility model;
[0014] Figure 2 This is a schematic diagram of the servo motor connection of the present invention.
[0015] Figure 3 This is a schematic diagram of the connection of the cleaning brush structure of this utility model;
[0016] Figure 4This is a schematic diagram of the connection of the cooling box structure of this utility model;
[0017] Figure 5 This is a schematic diagram of the connection of the cooler structure of this utility model.
[0018] In the diagram: 1. Support frame; 2. Lower mold; 3. First cylinder; 4. Upper mold; 5. Second cylinder; 6. Support plate; 7. Servo motor; 8. Cleaning brush; 9. Support plate; 10. Dust collection chamber; 11. Dust collection pipe; 12. Dust storage chamber; 13. Dust storage box; 14. Dust collection motor; 15. Cooling jacket; 16. Water inlet pipe; 17. First water pump; 18. Water outlet pipe; 19. Second water pump; 20. Cooling box; 21. Cooler; 22. Metal forming equipment. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] like Figures 1 to 5 As shown, this utility model provides a metal forming equipment with a heat dissipation mechanism, including a support frame 1, a lower mold 2 fixedly connected to the inner cavity of the support frame 1, a first cylinder 3 fixedly connected to the top of the support frame 1, an upper mold 4 fixedly connected to the output end of the first cylinder 3, a second cylinder 5 fixedly connected to the right side of the support frame 1, a support plate 6 fixedly connected to the output end of the second cylinder 5, a servo motor 7 fixedly connected to the front side of the support plate 6, a cleaning brush 8 fixedly mounted on the output shaft of the servo motor 7, a support plate 9 fixedly connected to the rear side of the support frame 1, a dust collection chamber 10 fixedly connected to the top of the support plate 9, a dust collection pipe 11 fixedly connected to the rear side of the dust collection chamber 10, and a dust collection motor 14 fixedly connected to the middle of the dust collection pipe 11.
[0021] By activating the first cylinder 3, the upper mold 4 is lifted, thereby removing the material from the inner cavity of the lower mold 2 and the upper mold 4. Then, the upper mold 4 is positioned above the lower mold 2. Next, the second cylinder 5 is activated, causing the cleaning brush 8 to move along the axis of the second cylinder 5, so that the cleaning brush 8 moves to the inner cavity of the lower mold 2 and the upper mold 4. Then, the servo motor 7 is activated, causing the cleaning brush 8 to rotate and sweep away the debris in the inner cavity of the lower mold 2 and the upper mold 4. Then, the vacuum motor 14 is activated, sucking out the debris through the vacuum chamber 10 and discharging it along the vacuum pipe 11. This process removes the debris from the inner walls of the lower mold 2 and the upper mold 4, eliminating the need for water cleaning and other methods. After cleaning, the next metal forming can proceed, improving the efficiency of metal forming.
[0022] The lower mold 2 is fixedly connected to a cooling sleeve 15 on its outer side. The bottom end of the cooling sleeve 15 is fixedly connected to a water inlet pipe 16. The middle part of the water inlet pipe 16 is fixedly connected to a first water pump 17. The outer side of the cooling sleeve 15 is fixedly connected to a water outlet pipe 18. The middle part of the water outlet pipe 18 is fixedly connected to a second water pump 19. The bottom end of the water outlet pipe 18 is fixedly connected to a cooling box 20. The right side of the cooling box 20 is fixedly connected to a cooler 21.
[0023] After the material enters through the inner cavities of the lower mold 2 and the upper mold 4, the first water pump 17 is started to draw the cooling water from the inner cavity of the cooling box 20 along the inlet pipe 16 and deliver it to the inner cavity of the cooling jacket 15. This allows the material in the inner cavity of the lower mold 2 to be cooled quickly through the cooling jacket 15. Then, the second water pump 19 is started to draw the cooling water from the inner cavity of the cooling jacket 15 along the outlet pipe 18 and deliver it to the inner cavity of the cooling box 20. The cooling water in the inner cavity of the cooling box 20 is cooled by the cooler 21. This achieves rapid cooling of the material in the inner cavity of the lower mold 2, eliminating the need for water cooling, which would otherwise lead to water waste and uneven cooling.
[0024] The bottom end of the suction pipe 11 is fixedly connected to a dust storage chamber 12, the inner cavity of the dust storage chamber 12 is slidably connected to a dust storage box 13, and a handle is fixedly connected to the side of the dust storage box 13 away from the dust storage chamber 12.
[0025] By starting the vacuum motor 14, dust is sucked from the vacuum chamber 10 and enters the inner cavity of the dust storage chamber 12 along the vacuum pipe 11, and then enters the inner cavity of the dust storage box 13 for storage. Then, the staff can pull out the dust storage box 13 by pulling the handle to process the dust and debris inside the dust storage box 13.
[0026] The top of the lower mold 2 is located on the moving path of the cleaning brush 8, and the dust collection chamber 10 is located on the rear side of the lower mold 2 and the upper mold 4.
[0027] When the top of the lower mold 2 is located on the moving path of the cleaning brush 8, the second cylinder 5 drives the cleaning brush 8 to move to the top of the lower mold 2. The brush of the cleaning brush 8 can be located in the inner cavity of the lower mold 2 and the upper mold 4. Then, by rotating the cleaning brush 8, the brush of the cleaning brush 8 can clean the inner wall of the lower mold 2 and the upper mold 4.
[0028] Among them, the top end of the support frame 1 is fixedly connected to the metal forming equipment 22, the bottom end of the metal forming equipment 22 is fixedly connected to the upper mold 4, and the cooling jacket 15 is a cavity.
[0029] The metal forming equipment 22 at the top of the support frame 1 is fixedly connected to the upper mold 4, so that the metal forming equipment 22 can transport the material to the inner cavity of the lower mold 2 and the upper mold 4. Then, the first water pump 17 is started to transport the cooling water in the inner cavity of the cooling box 20 to the inner cavity of the cooling jacket 15. Then, the material in the inner cavity of the lower mold 2 is rapidly cooled by the cooling water in the inner cavity of the cooling jacket 15.
[0030] The left side of the cooler 21 is located in the inner cavity of the cooling box 20, which is filled with cooling water. The cooling box 20 is connected to the inner cavities of the inlet pipe 16 and the outlet pipe 18.
[0031] The first water pump 17 draws out the cooling water from the inner cavity of the cooling box 20 and delivers it to the inner cavity of the cooling jacket 15 to absorb heat from the material in the inner cavity of the lower mold 2. The cooling water carrying heat is then drawn out by the second water pump 19 and delivered to the inner cavity of the cooling box 20. The left side of the cooler 21 is located in the inner cavity of the cooling box 20, so that the cooling water in the inner cavity of the cooling box 20 can be cooled by the cooler 21. After the cooling water is cooled, it is input back into the inner cavity of the cooling jacket 15 to cool the material in the inner cavity of the lower mold 2.
[0032] The working principle and usage process of this utility model are as follows: The material is injected into the inner cavity of the lower mold 2 and the upper mold 4 through the metal forming equipment 22. Then, the first water pump 17 is started to draw out the cooling water in the inner cavity of the cooling box 20 along the water inlet pipe 16 and deliver it to the inner cavity of the cooling jacket 15. Then, the material in the inner cavity of the lower mold 2 is cooled down by the cooling jacket 15. Then, the second water pump 19 is started to draw out the cooling water in the inner cavity of the cooling jacket 15 along the water outlet pipe 18 and deliver it back to the inner cavity of the cooling box 20. Then, the cooler 21 is started to cool the cooling water in the inner cavity of the cooling box 20.
[0033] Next, the first cylinder 3 is activated to lift the upper mold 4, and then the material between the lower mold 2 and the upper mold 4 is removed, so that the upper mold 4 is suspended above the lower mold 2. Then, the second cylinder 5 is activated to move the support plate 6 along the axis of the second cylinder 5, and the servo motor 7 is activated to rotate the cleaning brush 8. Then, the second cylinder 5 moves the cleaning brush 8 to the inner cavity of the lower mold 2 and the upper mold 4, thereby cleaning the debris in the inner cavity of the lower mold 2 and the upper mold 4. Then, the dust collection motor 14 is activated to suck the swept debris and dust into the dust collection chamber 10, and enter the inner cavity of the dust collection box 13 along the dust collection pipe 11, and is stored in the dust collection box 13.
[0034] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A metal forming device with a heat dissipation mechanism, comprising a support frame (1), characterized in that: The inner cavity of the support frame (1) is fixedly connected to a lower mold (2), the top of the support frame (1) is fixedly connected to a first cylinder (3), the output end of the first cylinder (3) is fixedly connected to an upper mold (4), the right side of the support frame (1) is fixedly connected to a second cylinder (5), the output end of the second cylinder (5) is fixedly connected to a support plate (6), the front side of the support plate (6) is fixedly connected to a servo motor (7), the output shaft of the servo motor (7) is fixedly fitted with a cleaning brush (8), the rear side of the support frame (1) is fixedly connected to a support plate (9), the top of the support plate (9) is fixedly connected to a dust collection chamber (10), the rear side of the dust collection chamber (10) is fixedly connected to a dust collection pipe (11), and the middle part of the dust collection pipe (11) is fixedly connected to a dust collection motor (14).
2. The metal forming equipment with a heat dissipation mechanism according to claim 1, characterized in that: A cooling sleeve (15) is fixedly connected to the outer side of the lower mold (2). A water inlet pipe (16) is fixedly connected to the bottom end of the cooling sleeve (15). A first water pump (17) is fixedly connected to the middle part of the water inlet pipe (16). A water outlet pipe (18) is fixedly connected to the outer side of the cooling sleeve (15). A second water pump (19) is fixedly connected to the middle part of the water outlet pipe (18). A cooling box (20) is fixedly connected to the bottom end of the water outlet pipe (18). A cooler (21) is fixedly connected to the right side of the cooling box (20).
3. The metal forming equipment with a heat dissipation mechanism according to claim 1, characterized in that: The bottom end of the suction pipe (11) is fixedly connected to a dust storage chamber (12), and a dust storage box (13) is slidably connected to the inner cavity of the dust storage chamber (12). A handle is fixedly connected to the side of the dust storage box (13) away from the dust storage chamber (12).
4. The metal forming equipment with a heat dissipation mechanism according to claim 1, characterized in that: The top of the lower mold (2) is located in the moving path of the cleaning brush (8), and the dust collection chamber (10) is located behind the lower mold (2) and the upper mold (4).
5. A metal forming equipment with a heat dissipation mechanism according to claim 2, characterized in that: The top of the support frame (1) is fixedly connected to a metal forming device (22), the bottom of the metal forming device (22) is fixedly connected to an upper mold (4), and the cooling sleeve (15) is a cavity.
6. A metal forming device with a heat dissipation mechanism according to claim 2, characterized in that: The left side of the cooler (21) is located in the inner cavity of the cooling box (20), the inner cavity of the cooling box (20) is filled with cooling water, and the cooling box (20) is connected to the inner cavities of the water inlet pipe (16) and the water outlet pipe (18).