Steel wire straightening and cutting machine

By using the positioning annular groove clamping and fixing block of the upper and lower rollers in the wire straightening and cutting machine, the problems of deformation and large space occupation during the cutting of thin and soft steel wires are solved, and efficient, neat cutting of multiple steel wires and compact design are achieved.

CN223616655UActive Publication Date: 2025-12-02CHINA MINING TESTING (LIAONING) CO LTD
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Patent Information

Application Number
CN202520149236.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-22
Publication Date
2025-12-02
Estimated Expiration
2035-01-22

AI Technical Summary

Technical Problem

Existing wire straightening devices are prone to deformation at the cut end when processing thin and soft wires, and they occupy a large space, making it difficult to efficiently and compactly complete the straightening and cutting of multiple wires.

Method used

Multiple steel wires are straightened by clamping them together with corresponding positioning annular grooves on the upper and lower rollers. The upper fixed block and the lower movable block clamp the steel wires together and start the cutting blade to cut them. Combined with the drive mechanism, the simultaneous straightening and cutting of multiple steel wires are achieved.

Benefits of technology

It enables the neat cutting of multiple steel wires, reduces the size of the equipment, and improves the cutting quality and processing efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223616655U_ABST
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Abstract

The utility model relates to a steel wire straightening and cutting machine, which comprises a rack, a rolling and straightening mechanism and a cutting mechanism, and is technically characterized in that the rack consists of an upper support, a lower support and a first lifting cylinder, the rolling and straightening mechanism consists of an upper roller, a lower roller and a driving mechanism, a plurality of upper and lower positioning annular grooves are formed in the peripheral surfaces of the upper and lower rollers at intervals, and a plurality of lower positioning annular grooves are formed in the peripheral surfaces of the upper and lower rollers. The cutting mechanism comprises an upper positioning plate, an upper fixing block, a lower positioning plate, a lower movable block, a second lifting cylinder, a third lifting cylinder and a cutting knife, a lifting cavity corresponding to the cutting knife is formed in the upper fixing block, a cutting knife outlet is formed in the lower surface of the upper fixing block, and the upper end of a cylinder rod of the third lifting cylinder is fixedly connected with the lower movable block; and an avoiding groove corresponding to the cutting knife outlet is formed in the upper surface of the lower movable block. On one hand, the quality of the cut end opening of the steel wire is improved, and on the other hand, the size and the space ratio are reduced under the condition that the machining efficiency is guaranteed.
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Description

Technical Field

[0001] This utility model relates to the technical field of steel wire processing equipment, specifically to a steel wire straightening and cutting machine. Background Technology

[0002] In the processing of steel wire, straightening and cutting the coiled steel wire are common procedures. Generally, the steel wire is first rolled and straightened to the set length, and then cut with a cutting tool.

[0003] For example, CN 114393144 B discloses a straightening device for steel wire processing, which includes a fixed base and a feeding frame. The feeding frame is fixedly installed on the upper outer surface of the fixed base. A straightener is provided on the upper outer surface of the fixed base near the feeding frame. The straightener includes a first clamp and a second clamp, with the first clamp located on one side of the second clamp. By rotating the lifting screw, the lifting screw, in conjunction with the threaded retaining ring, can drive the positioning roller to move downward, thereby adjusting the distance between the positioning roller and the conveying roller. This allows the positioning roller and the conveying roller to accommodate steel wires of different thicknesses. The user drives a rotating rod through a motor, causing the rotating rod to drive the two sets of conveying rollers to rotate, thereby completing the conveying of the steel wire. This allows two steel wires to be simultaneously pulled out from the first and second clamps of the straightener, enabling the straightening operation of multiple steel wires to be completed simultaneously, thus improving work efficiency. However, the following problems still exist: 1. If the steel wire is thin and soft, the cut end is prone to deformation; 2. Although the device can straighten multiple steel wires at the same time, each steel wire corresponds to a set of rollers, which results in a large space occupation. Utility Model Content

[0004] The purpose of this invention is to provide a steel wire straightening and cutting machine with a reasonable structure and reliable operation that solves the above problems. On the one hand, it improves the quality of the steel wire cutting end, and on the other hand, it reduces the volume and space ratio while ensuring processing efficiency.

[0005] The technical solution of this utility model is:

[0006] A steel wire straightening and cutting machine includes a frame, a rolling straightening mechanism, and a cutting mechanism. The key technical features are: the frame consists of an upper support, a lower support, and a first lifting cylinder connected between the upper and lower supports; the rolling straightening mechanism consists of an upper roller supported inside the upper support, a lower roller supported inside the lower support, and a drive mechanism connected to the axle of the lower roller; the outer circumferential surface of the lower roller is provided with multiple lower positioning annular grooves spaced apart, and the outer circumferential surface of the upper roller is provided with upper positioning annular grooves corresponding one-to-one with the lower positioning annular grooves. The cutting mechanism includes an upper positioning plate and an upper fixed block fixed to the tail of the upper support, a lower positioning plate and a lower movable block fixed to the tail of the lower support, a second lifting cylinder fixed to the upper positioning plate, a third lifting cylinder fixed to the lower positioning plate, and a cutting blade fixed to the lower end of the cylinder rod of the second lifting cylinder. The upper fixed block has a lifting cavity corresponding to the cutting blade, and the lower surface of the upper fixed block has a cutting blade outlet. The upper end of the cylinder rod of the third lifting cylinder is connected and fixed to the lower movable block, and the upper surface of the lower movable block has an avoidance groove corresponding to the cutting blade outlet.

[0007] The above-mentioned wire straightening and cutting machine has an upper support consisting of an upper left support and an upper right support, each with a first horizontal upper edge. The lower support consists of a lower left support and a lower right support, each with a second horizontal upper edge. The first lifting cylinder consists of four cylinders connected between the first and second horizontal upper edges, arranged in pairs, front and back.

[0008] The aforementioned wire straightening and cutting machine includes a drive mechanism comprising a small gear fixed to the end of the lower roller's axle, a large gear meshing with the small gear, and a drive motor connected to the axle of the large gear.

[0009] The aforementioned wire straightening and cutting machine has a limiting plate on the front end face of the lower support, and the limiting plate has limiting holes that correspond one-to-one with the lower positioning annular groove. The inner wall of the limiting hole is provided with an anti-scratch coating.

[0010] In the above-mentioned wire straightening and cutting machine, there are multiple upper rollers and multiple lower rollers, which are arranged evenly along the length of the frame.

[0011] The beneficial effects of this utility model are:

[0012] 1. By using the corresponding upper and lower positioning annular grooves on the upper and lower rollers to clamp multiple steel wires, the straightening operation of multiple steel wires can be completed simultaneously. Compared with the existing technology, the space ratio is reduced, thereby reducing the overall size of the machine.

[0013] 2. Multiple steel wires are clamped together by the upper fixed block and the lower movable block. Then, the second lifting cylinder is activated to drive the cutting blade downward to cut the steel wire. Due to the clamping effect of the upper fixed block and the lower movable block, the cut of the steel wire is neat and avoids deformation. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a cross-sectional view of the present invention;

[0016] Figure 3 This is a schematic diagram of the rolling straightening mechanism of this utility model.

[0017] In the diagram: 1. Upper support, 2. Upper positioning plate, 3. Upper roller, 4. Second lifting cylinder, 5. First lifting cylinder, 6. Lower support, 7. Drive motor, 8. Pinion, 9. Gear, 10. Limiting plate, 11. Lower roller, 12. Lower positioning plate, 13. Third lifting cylinder, 14. Limiting hole, 15. Steel wire, 16. Upper positioning annular groove, 17. Upper fixing block, 18. Cutting knife, 19. Lifting cavity, 20. Lower movable block, 21. Avoidance groove, 22. Lower positioning annular groove. Detailed Implementation

[0018] The present invention will be described in detail with reference to the accompanying drawings.

[0019] like Figures 1-3 The steel wire straightening and cutting machine includes a frame, a rolling straightening mechanism, and a cutting mechanism.

[0020] The frame consists of an upper support 1, a lower support 6, and a first lifting cylinder 5 connecting the upper and lower supports. In this embodiment, the upper support 1 consists of an upper left support and an upper right support, each with a first horizontal upper edge. The lower support 6 consists of a lower left support and a lower right support, each with a second horizontal upper edge. The first lifting cylinder 5 consists of four cylinders connected between the first and second horizontal upper edges, arranged in pairs, front and back.

[0021] The rolling straightening mechanism consists of an upper roller 3 supported inside the upper support 1, a lower roller 11 supported inside the lower support 6, and a drive mechanism connected to the axle of the lower roller 11. In this embodiment, the drive mechanism includes a small gear 8 fixed to the end of the axle of the lower roller 11, a large gear 9 meshing with the small gear 8, and a drive motor 7 connected to the axle of the large gear 9. The outer circumferential surface of the lower roller 11 is provided with multiple lower positioning annular grooves 22 spaced apart, and the outer circumferential surface of the upper roller 3 is provided with upper positioning annular grooves 16 corresponding one-to-one with the lower positioning annular grooves 22. In this embodiment, the number of upper rollers 3 and lower rollers 11 are multiple and correspond one-to-one, and they are evenly arranged along the length of the frame.

[0022] The cutting mechanism includes an upper positioning plate 2 and an upper fixing block 17 fixed to the tail of the upper support 1, a lower positioning plate 12 and a lower movable block 20 fixed to the tail of the lower support 6, a second lifting cylinder 4 fixed to the upper positioning plate 2, a third lifting cylinder 13 fixed to the lower positioning plate 12, and a cutting blade 18 fixed to the lower end of the cylinder rod of the second lifting cylinder 4. The upper fixing block 17 has a lifting cavity 19 corresponding to the cutting blade 18, and the lower surface of the upper fixing block 17 has a cutting blade outlet. The upper end of the cylinder rod of the third lifting cylinder 13 is connected and fixed to the lower movable block 20, and the upper surface of the lower movable block 20 has an avoidance groove 21 corresponding to the cutting blade outlet.

[0023] The lower support 6 has a limiting plate 10 on its front end face. The limiting plate 10 has a limiting hole 14 that corresponds one-to-one with the lower positioning annular groove 22. The inner wall of the limiting hole 14 is provided with an anti-scratch coating.

[0024] Working principle:

[0025] 1. In use, multiple steel wires 15 are guided to the rolling straightening mechanism through the limiting holes 14 on the limiting plate 10.

[0026] 2. Start the first lifting cylinder 5, which drives the upper roller 3 to move downward and clamp the steel wire 15 together with the lower roller 11. After being clamped and rolled by the upper roller 3 and the lower roller 11, multiple steel wires 15 are rolled and pressed. After reaching the set length, start the third lifting cylinder 13 to make the lower movable block 20 move upward and clamp the steel wire 15 together with the upper fixed block 17. Then start the second lifting cylinder 4, and the cutting blade 18 passes through the upper fixed block 17 to cut the steel wire 15.

[0027] The embodiments of this utility model have been described in detail above, but the content described is only a preferred embodiment of this utility model and should not be considered as limiting the scope of implementation of this utility model. All equivalent changes and improvements made within the scope of this utility model should still fall within the scope of this patent.

Claims

1. A steel wire straightening and cutting machine, comprising a frame, a rolling straightening mechanism, and a cutting mechanism, characterized in that: The frame consists of an upper support, a lower support, and a first lifting cylinder connected between the upper and lower supports. The rolling straightening mechanism consists of an upper roller supported inside the upper support, a lower roller supported inside the lower support, and a drive mechanism connected to the axle of the lower roller. The outer circumferential surface of the lower roller is provided with multiple lower positioning annular grooves spaced apart. The outer circumferential surface of the upper roller is provided with upper positioning annular grooves corresponding to the lower positioning annular grooves. The cutting mechanism includes an upper positioning plate and an upper fixing block fixed to the tail of the upper support, a lower positioning plate and a lower movable block fixed to the tail of the lower support, a second lifting cylinder fixed to the upper positioning plate, a third lifting cylinder fixed to the lower positioning plate, and a cutting blade fixed to the lower end of the cylinder rod of the second lifting cylinder. The upper fixing block is provided with a lifting cavity corresponding to the cutting blade, and the lower surface of the upper fixing block is provided with a cutting blade outlet. The upper end of the cylinder rod of the third lifting cylinder is connected and fixed to the lower movable block. The upper surface of the lower movable block is provided with an avoidance groove corresponding to the cutting blade outlet.

2. The wire straightening and cutting machine according to claim 1, characterized in that: The upper support consists of an upper left support and an upper right support, each with a first horizontal upper edge. The lower support consists of a lower left support and a lower right support, each with a second horizontal upper edge. The number of the first lifting cylinders is four, connected between the first and second horizontal upper edges, arranged in pairs, front and back.

3. The wire straightening and cutting machine according to claim 1, characterized in that: The drive mechanism includes a small gear fixed to the end of the lower roller's axle, a large gear meshing with the small gear, and a drive motor connected to the axle of the large gear.

4. The wire straightening and cutting machine according to claim 1, characterized in that: The lower support has a limiting plate on its front end face, and the limiting plate has limiting holes that correspond one-to-one with the lower positioning annular groove. The inner wall of the limiting hole is provided with an anti-scratch coating.

5. The wire straightening and cutting machine according to claim 1, characterized in that: The number of upper rollers and lower rollers are multiple and correspond one-to-one, and they are evenly arranged along the length of the frame.

Citation Information

Patent Citations

  • Straightening device for steel wire processing

    CN114393144B