Badge upper and lower cover assembling and detecting mechanism

Abstract

The utility model provides a badge upper and lower cover assembling and detecting mechanism, which relates to the technical field of badge assembling, and comprises an upper cover transferring mechanism, a lower cover transferring mechanism, a press fitting mechanism and a detecting mechanism, the upper cover transferring mechanism and the lower cover transferring mechanism both comprise assembling stations, and the assembling stations are used for bearing materials and respectively bearing an upper cover and a lower cover; the press-fitting mechanism comprises a rotating body, a press-fitting driving assembly and a press-fitting die, and the press-fitting die is connected with the rotating body and the press-fitting driving assembly. By arranging the upper cover transferring mechanism, the lower cover transferring mechanism, the press fitting mechanism, the detection mechanism, the discharging mechanism and the defective product removing mechanism, automatic assembly of the upper cover and the lower cover is achieved, the press fitting mechanism can synchronously complete press fit of the upper cover and assembly of the upper cover and the lower cover, efficiency is higher, the labor cost is saved, detection and defective product removing can be conducted after assembly, and the production efficiency is improved. And the product quality is ensured.

Description

Technical Field

[0001] This utility model relates to the field of badge assembly technology, and in particular to a badge upper and lower cover assembly and testing mechanism. Background Technology

[0002] Badges are generally assembled from an upper cover and a lower cover. Currently, badge assembly is mostly done manually. Due to the numerous assembly steps and the need for materials to be moved between multiple workstations, the degree of automation is low and the degree of manual involvement is high. This results in low efficiency, high cost, and poor product assembly quality stability, which is not conducive to large-scale production. In order to address the above-mentioned shortcomings, this application is proposed. Utility Model Content

[0003] The purpose of this invention is to provide a badge upper and lower cover assembly and testing mechanism, which solves the problems of low automation in the current badge upper and lower cover assembly, resulting in low efficiency and poor product quality stability.

[0004] To address the aforementioned problems, this utility model provides a badge upper and lower cover assembly and inspection mechanism, including an upper cover transfer mechanism, a lower cover transfer mechanism, a pressing mechanism, and an inspection mechanism. Both the upper and lower cover transfer mechanisms include assembly stations for carrying materials, specifically the upper and lower covers. The pressing mechanism includes a rotating body, a pressing drive assembly, and a pressing mold. The pressing mold is connected to the rotating body and the pressing drive assembly. The pressing mechanism is used to transfer the materials to be assembled to the same assembly station and perform pressing. The inspection mechanism is used to inspect the pressed materials.

[0005] According to one embodiment of the present invention, the badge upper and lower cover assembly and inspection mechanism further includes a material feeding mechanism, which is used to remove the inspected material from the assembly station.

[0006] According to one embodiment of the present invention, both the upper cover transfer mechanism and the lower cover transfer mechanism include a turntable body, and the assembly station is provided with several sets on the turntable body to realize synchronous operation of multiple stations and improve assembly efficiency.

[0007] According to one embodiment of the present invention, at least two sets of pressing molds are provided on the rotating body. Since there is inner lining paper and outer paper at the top cover, the molds also need to press once. The two pressing molds can simultaneously complete the pressing of the top cover and the pressing of the top cover and the bottom cover.

[0008] According to one embodiment of the present invention, the pressing mechanism is disposed between the upper cover transfer mechanism and the lower cover transfer mechanism. The rotating body rotates 180° to transfer the upper cover in the upper cover transfer mechanism to the assembly station in the lower cover transfer mechanism for pressing.

[0009] According to one embodiment of the present invention, the feeding mechanism includes a flipping component and a feeding conveyor belt. The flipping component is used to flip the material in the assembly station, and the feeding conveyor belt is used to transport the flipped material. Since the pressed badge is facing upwards in the assembly station, and there is a pin on the bottom cover, it is not stable during the conveying process. Therefore, the flipping component flips the badge so that the bottom cover is facing upwards, and the top cover contacts the conveyor belt.

[0010] According to one embodiment of the present invention, the feeding mechanism further includes a receiving platform and a feeding and picking component. The receiving platform is used to receive the material after it has been flipped by the flipping component, and the feeding and picking component is used to pick up the material on the receiving platform and place it on the feeding conveyor belt.

[0011] According to one embodiment of the present invention, the badge upper and lower cover assembly and inspection mechanism further includes a defect rejection mechanism, which is used to reject unqualified materials.

[0012] According to one embodiment of the present invention, the defective rejection mechanism is located at the feeding conveyor belt and can be pneumatically blown out or gripped and rejected by a gripping mechanism.

[0013] According to one embodiment of the present invention, the detection mechanism includes a visual detection module, which includes a camera and a light source.

[0014] The beneficial effects of this utility model are that by setting up an upper cover transfer mechanism, a lower cover transfer mechanism, a pressing mechanism, a detection mechanism, a feeding mechanism, and a defective rejection mechanism, the automated assembly of the upper and lower covers is realized. Moreover, the pressing mechanism can simultaneously complete the pressing of the upper cover and the assembly of the upper and lower covers, which is more efficient and saves labor costs. Furthermore, it can perform detection and defective product rejection after assembly, thus ensuring product quality. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0016] Figure 1 A schematic diagram of the upper cover transfer mechanism, lower cover transfer mechanism, and pressing mechanism;

[0017] Figure 2 for Figure 1 Top view;

[0018] Figure 3 This is a schematic diagram of the pressing mechanism;

[0019] Figure 4 This is a structural diagram of the testing and feeding mechanisms;

[0020] Figure 5 This is a schematic diagram of the feeding mechanism. Detailed Implementation

[0021] The following description is only intended to disclose the present invention so that those skilled in the art can implement it. The embodiments in the following description are merely examples, and those skilled in the art will conceive of other obvious modifications. The basic principles of the present invention defined in the following description can be applied to other embodiments, modifications, improvements, equivalents, and other solutions that do not depart from the spirit and scope of the present invention.

[0022] Badge top and bottom cover assembly and testing organization, such as Figures 1-5 It includes an upper cover transfer mechanism 53, a lower cover transfer mechanism 62, a pressing mechanism 61, an inspection mechanism 63, a material unloading mechanism 64, and a defective rejection mechanism 65.

[0023] Both the upper cover transfer mechanism 53 and the lower cover transfer mechanism 62 include a turntable body, namely the upper cover turntable body 531 and the lower cover turntable body 652. Several sets of assembly stations are set on the turntable body. The rotation of the turntable body enables the assembly station to switch between different process stations, realize multi-station synchronous work, and improve assembly efficiency.

[0024] like Figure 1 The cover transfer mechanism 53 is equipped with several assembly stations. The assembly stations are used to carry the cover. Each assembly station corresponds to a process station, namely the cover initial station 532, the inner liner paper feeding station 533, the outer paper feeding station 534, and the transfer station 535. Each station is equipped with a corresponding mechanism to complete the corresponding process.

[0025] The lower cover transfer mechanism 62 is equipped with several assembly stations. The assembly stations are used to carry the lower cover. Each assembly station corresponds to a process station, namely the lower cover initial station 623, the pressing station 624, the inspection station 622, and the unloading station 622.

[0026] The pressing mechanism 61 is located between the upper cover transfer mechanism 53 and the lower cover transfer mechanism 62. The rotating body 611 rotates 180° to transfer the upper cover in the transfer station 535 to the pressing station 624 for pressing.

[0027] like Figure 3 The pressing mechanism 61 includes a rotating body 611, a pressing drive assembly 613, and a pressing mold 612. The rotating body 611 is mounted on a rotating shaft and connected to a rotating drive motor 613. Two sets of pressing drive assembly 613 and pressing mold 612 are provided and symmetrically mounted on the rotating body 611. The two pressing molds 612 can simultaneously complete the pressing of the upper cover and the pressing of the upper cover and the lower cover.

[0028] At transfer station 535, the top cover, inner liner paper, and outer paper are pressed together by pressing mold 612. After pressing, the top cover is grasped, and the rotating body 611 rotates to transfer the top cover to pressing station 624 for pressing. The combined top cover and bottom cover are transferred to inspection station 622. Inspection station 622 is equipped with inspection mechanism 63, which is used to inspect the pressed material. In this embodiment, inspection mechanism 63 includes a vision inspection module, which includes a camera and a light source. The inspected badge is transferred to unloading station 622.

[0029] The unloading mechanism 64 is located at the unloading station 622. The unloading mechanism 64 is used to remove the inspected materials from the assembly station, such as... Figure 5 The feeding mechanism 64 includes a flipping component 641, a feeding conveyor belt 643, a receiving platform 642, and a feeding and picking component 644. Since the pressed badge is facing upwards in the assembly station with a pin on the bottom cover, it is unstable during the conveying process. Therefore, the flipping component 641 flips the badge so that the bottom cover faces upwards and the top cover contacts the conveyor belt. The flipping component 641 is used to flip the material in the assembly station. Its structure generally includes a motor and a flipping arm. The end of the flipping arm is equipped with an electromagnet or a suction cup. After grabbing the badge, the motor drives the flipping arm to rotate 180° and place the badge on the receiving platform 642. The receiving platform 642 is used to receive the material flipped by the flipping component 641. The feeding and picking component 644 is used to take out the material on the receiving platform 642 and place it on the feeding conveyor belt 643. The feeding and picking component 644 generally includes a displacement drive and an electromagnet. The displacement drive causes the electromagnet to move and contact the badge, transferring it to the feeding conveyor belt 643.

[0030] The feeding conveyor belt 643 is used to transport the material after it has been turned over. Preferably, an inspection mechanism for inspecting the appearance quality of the lower cover can be set around the feeding conveyor belt 643. The defective rejection mechanism 65 is used to reject the unqualified material. The defective rejection mechanism 65 is set at the feeding conveyor belt 643 and can be pneumatically blown or gripped by a gripping mechanism to reject the material.

[0031] Those skilled in the art should understand that the embodiments of the present invention described above and shown in the accompanying drawings are merely examples and do not limit the present invention. The purpose of the present invention has been fully and effectively achieved. The functional and structural principles of the present invention have been shown and explained in the embodiments. Without departing from the stated principles, the implementation of the present invention may have any variations and modifications.

Claims

1. A badge upper and lower cover assembly and testing mechanism, characterized in that: The device includes an upper cover transfer mechanism (53), a lower cover transfer mechanism (62), a pressing mechanism (61), and a detection mechanism (63). The upper cover transfer mechanism (53) and the lower cover transfer mechanism (62) both include an assembly station, which is used to carry materials. The pressing mechanism (61) includes a rotating body (611), a pressing drive assembly (613), and a pressing mold (612). The pressing mold (612) is connected to the rotating body (611) and the pressing drive assembly (613). The pressing mechanism (61) is used to transfer the materials to be assembled to the same assembly station and perform pressing. The detection mechanism (63) is used to detect the materials after pressing.

2. The badge upper and lower cover assembly and testing mechanism according to claim 1, characterized in that: The badge top and bottom cover assembly and inspection mechanism also includes a feeding mechanism (64), which is used to remove the inspected material from the assembly station.

3. The badge upper and lower cover assembly and testing mechanism according to claim 2, characterized in that: Both the upper cover transfer mechanism (53) and the lower cover transfer mechanism (62) include a turntable body, and the assembly station is provided with several sets of turntable bodies.

4. The badge upper and lower cover assembly and testing mechanism according to claim 3, characterized in that: At least two sets of press-fit molds (612) are provided on the rotating body (611).

5. The badge upper and lower cover assembly and testing mechanism according to any one of claims 2-4, characterized in that: The pressing mechanism (61) is located between the upper cover transfer mechanism (53) and the lower cover transfer mechanism (62). The rotating body (611) rotates 180° to transfer the upper cover in the upper cover transfer mechanism (53) to the assembly station in the lower cover transfer mechanism (62) for pressing.

6. The badge upper and lower cover assembly and testing mechanism according to claim 5, characterized in that: The feeding mechanism (64) includes a flipping component (641) and a feeding conveyor belt (643). The flipping component (641) is used to flip the material in the assembly station, and the feeding conveyor belt (643) is used to transport the flipped material.

7. The badge upper and lower cover assembly and testing mechanism according to claim 6, characterized in that: The feeding mechanism (64) further includes a receiving platform (642) and a feeding and picking component (644). The receiving platform (642) is used to receive the material after it has been flipped by the flipping component (641). The feeding and picking component (644) is used to pick up the material on the receiving platform (642) and place it on the feeding conveyor belt (643).

8. The badge upper and lower cover assembly and testing mechanism according to claim 6 or 7, characterized in that: The badge top and bottom cover assembly and inspection mechanism also includes a defect rejection mechanism (65), which is used to reject unqualified materials.

9. The badge upper and lower cover assembly and testing mechanism according to claim 8, characterized in that: The defect rejection mechanism (65) is located at the unloading conveyor belt (643).

10. The badge upper and lower cover assembly and testing mechanism according to any one of claims 6, 7, and 9, characterized in that: The detection mechanism (63) includes a visual inspection module.

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