Five-axis numerical control machining center with waste cleaning and recycling mechanism
By designing a waste cleaning and recycling mechanism in a five-axis CNC machining center, using a servo motor and threaded rod to adjust the position of the collection box, and combining a circulating pump and fan to accelerate the circulation of coolant, the problem of needing to stop the machine to clean up waste in a five-axis CNC machining center was solved, improving production efficiency and reducing costs.
Patent Information
- Application Number
- CN202423221688.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-26
AI Technical Summary
Existing five-axis CNC machining centers require machine shutdown to clean up metal waste generated during processing, resulting in scattered debris and affecting production efficiency.
Design a five-axis CNC machining center with a waste cleaning and recycling mechanism. Through the cooperation of the machine base and the waste cleaning mechanism, the position and posture of the collection box are adjusted by using a servo motor to drive the threaded rod, so as to realize the continuous collection and dumping of waste. Combined with a circulating pump and a fan to accelerate the circulation of coolant, the machine can be stopped for cleaning.
It enables efficient collection and cleaning of waste materials, improves production efficiency, and reduces production costs through the circulation of coolant.
Smart Images

Figure CN223617327U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of five-axis CNC machining centers, specifically to a five-axis CNC machining center with a waste cleaning and recycling mechanism. Background Technology
[0002] A five-axis CNC machining center is a process testing instrument used in the field of mechanical engineering. Its core principle lies in its ability to achieve coordinated control of five independent axes. These five axes typically include three linear axes (X, Y, Z) and two rotary axes (A, B, or C). The X, Y, and Z axes represent the forward, backward, left, right, and up / down movement of the workpiece, respectively, while the rotary axes allow the workpiece to rotate in different directions. This multi-axis linkage capability enables the five-axis machining center to perform omnidirectional machining of the workpiece in three-dimensional space.
[0003] During the machining process of a five-axis CNC machining center, the cutting of the workpiece will generate chips. Since five-axis CNC machining centers mainly process metal parts, the generated metal waste has recycling value. Therefore, a waste collection device is needed to collect the metal chips for recycling and processing, thereby saving costs. Existing waste collection devices require the equipment to be stopped after it is full, and the generation of chips can be stopped before cleaning can be carried out. Otherwise, the chips will scatter outside the collection device.
[0004] Therefore, it is necessary to invent a five-axis CNC machining center with a waste cleaning and recycling mechanism to solve the above problems. Utility Model Content
[0005] The purpose of this invention is to provide a five-axis CNC machining center with a waste cleaning and recycling mechanism. By cooperating with the machine base and the waste cleaning mechanism, the waste can be collected and discharged, thus solving the problem in the prior art that the equipment needs to be stopped and the generation of debris can be stopped before cleaning can be carried out, otherwise the debris will be scattered outside the collection device.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a five-axis CNC machining center with a waste cleaning and recycling mechanism, comprising a machine base, wherein a waste cleaning mechanism is provided inside the machine base, the waste cleaning mechanism includes a funnel seat fixedly connected to the top of the machine base, a funnel hole is provided on the surface of the funnel seat, a sliding frame is fixedly connected to the bottom of the funnel seat, two sets of sliding grooves are provided inside the sliding frame, and adjustment seats are provided on both sides of the sliding frame and are slidably connected to the bottom of the funnel seat, four sets of adjustment grooves are provided inside the adjustment seats, two sets of collection boxes slide inside the sliding frame, two sets of sliding rods are fixedly connected to both sides of the collection boxes, the sliding rods slide inside the sliding grooves and adjustment grooves, and several sets of filter holes are provided at the bottom of the collection boxes. The position and posture of the collection boxes are adjusted by the movement of the sliding rods inside the sliding grooves and adjustment grooves, so that the two sets of collection boxes can simultaneously perform the work of tilting and collecting, so that cleaning can be carried out without stopping the machine.
[0007] Preferably, a tilting plate is fixedly connected to the bottom outward side of the collection box, a water collection tank is provided below the collection box and the water collection tank is fixedly connected to the inside of the base, and collection troughs are fixedly connected to the front and rear sides of the water collection tank. The coolant flows into the inside of the water collection tank after filtration through the cooperation of the water collection tank and the filter hole, and the waste material poured out of the collection box is collected by the collection troughs on both sides of the water collection tank.
[0008] Preferably, a machining center body is fixedly connected to the top of the base, a machining seat is installed on the top of the machining center body, a connecting hose is fixedly connected to the top of the machining center body, and the end of the connecting hose away from the machining center body is fixedly connected to the top of the machining seat. Coolant is delivered to the machining seat through the connecting hose so that it can spray coolant onto the workpiece.
[0009] Preferably, a circulation pipe is fixedly connected to one side of the water collection tank, a serpentine pipe is fixedly connected to the top of the circulation pipe, a fixed seat is fixedly connected to the top of the serpentine pipe, and a circulation pump is installed at the bottom of the fixed seat. The serpentine pipe extends the path of the coolant circulation to improve the cooling effect.
[0010] Preferably, the fixed base is fixedly connected to the right side of the machining center body, and a connecting pipe is fixedly connected to the top of the fixed base, with the end of the connecting pipe away from the fixed base being fixedly connected to one side of the machining center body. Air inlets are provided on both sides of the machining center body, and a fan is installed on the side of the machining center body near the serpentine tube. The cooling of the coolant inside the serpentine tube is accelerated by the cooperation of the air inlets and the fan.
[0011] Preferably, a servo motor is installed on one side of the sliding frame, and a threaded rod is fixedly connected to the output end of the servo motor. The threaded rod is rotatably connected to the inner side wall of the sliding frame, and the threaded rod is connected to the internal thread of the adjusting seat. Starting the servo motor drives the threaded rod to rotate, thereby driving the adjusting seat to slide.
[0012] The technical effects and advantages provided by this utility model in the above technical solution are as follows:
[0013] 1. By cooperating with the base and the waste cleaning mechanism, the servo motor drives the threaded rod to make the adjusting seat slide along the inside of the funnel seat, thereby adjusting the position of the two sets of collection boxes. The height of the sliding rod is adjusted by the cooperation of the adjusting groove and the sliding groove, so that the collection box near the outside is adjusted to an angle that is conducive to tilting under the action of the sliding rod. At the same time, the other set of collection boxes reaches the bottom of the funnel seat to continue to receive debris and coolant, thereby avoiding machine downtime and improving the waste cleaning and recycling efficiency of this structure.
[0014] 2. By coordinating components such as the circulating pump, air inlet, and fan, the circulating pump is started to allow the cooling water inside the water collection tank to reach the connecting hose and processing seat along the circulating pipe. During this process, the air inlet and fan are used to cool the serpentine tube to accelerate the recooling of the coolant. The shape of the serpentine tube is used to extend the cooling time, thereby realizing the circulation of the coolant and reducing production costs. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this invention. For those skilled in the art, other drawings can be obtained based on these drawings.
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the internal structure of the present invention;
[0018] Figure 3 This is a schematic diagram of the waste cleaning mechanism of this utility model;
[0019] Figure 4 For the present utility model Figure 2 Enlarged structural diagram at point A in the middle;
[0020] Figure 5 For the present utility model Figure 3 Enlarged structural diagram at point B.
[0021] Explanation of reference numerals in the attached figures:
[0022] 1. Machine base; 2. Waste cleaning mechanism; 201. Funnel seat; 202. Sliding frame; 203. Collection box; 204. Adjusting seat; 205. Sliding rod; 206. Sliding groove; 207. Filter hole; 208. Adjusting groove; 3. Machining center body; 4. Machining seat; 5. Connecting hose; 6. Fixed seat; 601. Connecting pipe; 7. Circulating pump; 8. Air inlet; 9. Fan; 10. Servo tube; 11. Circulating pipe; 12. Water collection tank; 13. Threaded rod; 14. Servo motor. Detailed Implementation
[0023] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.
[0024] This utility model provides, for example Figure 1-5The five-axis CNC machining center with a waste cleaning and recycling mechanism shown includes a base 1. A waste cleaning mechanism 2 is installed inside the base 1. The waste cleaning mechanism 2 includes a funnel seat 201 fixedly connected to the top of the base 1. The surface of the funnel seat 201 has a funnel hole, through which waste liquid and waste materials are collected and discharged. A sliding frame 202 is fixedly connected to the bottom of the funnel seat 201. The sliding frame 202 has two sets of sliding grooves 206 inside. Adjusting seats 204 are provided on both sides of the sliding frame 202 and are slidably connected to the bottom of the funnel seat 201. The adjusting seats 204 have four sets of adjusting grooves inside. 208. Two sets of collection boxes 203 slide inside the sliding frame 202. Two sets of sliding rods 205 are fixedly connected to both sides of the collection box 203. The sliding rods 205 slide inside the sliding groove 206 and the adjustment groove 208. Several sets of filter holes 207 are opened at the bottom of the collection box 203. The position and posture of the collection box 203 are adjusted by the movement of the sliding rods 205 inside the sliding groove 206 and the adjustment groove 208, so that the two sets of collection boxes 203 can tilt and collect at the same time without stopping the machine for cleaning. A tilting plate is fixedly connected to the outward side of the bottom of the collection box 203. A water collection tank 12 is provided below the collection box 203. The water collection tank 12 is fixedly connected to the inside of the base 1. Collection troughs are fixedly connected to both the front and rear sides of the water collection tank 12. Through the cooperation between the water collection tank 12 and the filter hole 207, the coolant flows into the water collection tank 12 after filtration. The collection troughs on both sides of the water collection tank 12 collect the waste material poured out of the collection box 203. A servo motor 14 is installed on one side of the sliding frame 202. A threaded rod 13 is fixedly connected to the output end of the servo motor 14. The threaded rod 13 is rotatably connected to the inner wall of the sliding frame 202. The threaded rod 13 is threadedly connected to the inside of the adjusting seat 204. Starting the servo motor 14 drives the threaded rod 13 to rotate, thereby driving the adjusting seat 204. The sliding mechanism 04, through the cooperation of the base 1 and the waste cleaning mechanism 2, activates the servo motor 14 to drive the threaded rod 13, causing the adjusting seat 204 to slide along the inside of the funnel seat 201. This causes the two sets of collection boxes 203 to adjust their positions. Furthermore, the height of the sliding rod 205 is adjusted by the cooperation of the adjusting groove 208 and the sliding groove 206. This allows the collection box 203 near the outside to adjust its posture under the action of the sliding rod 205, making it an angle conducive to tilting. At the same time, the other set of collection boxes 203 reaches directly below the funnel seat 201 to continue collecting debris and coolant, thus avoiding machine downtime and improving the waste cleaning and recycling efficiency of this structure.
[0025] Refer to the instruction manual appendix Figure 1-5A machining center body 3 is fixedly connected to the top of the base 1. A machining seat 4 is mounted on the top of the machining center body 3. A connecting hose 5 is fixedly connected to the top of the machining center body 3, and the end of the connecting hose 5 away from the machining center body 3 is fixedly connected to the top of the machining seat 4. Coolant is supplied to the machining seat 4 through the connecting hose 5 so that it can spray coolant onto the workpiece. A circulation pipe 11 is fixedly connected to one side of the water collection tank 12. A serpentine pipe 10 is fixedly connected to the top of the circulation pipe 11. A fixed seat 6 is fixedly connected to the top of the serpentine pipe 10, and a circulation pump 7 is installed at the bottom of the fixed seat 6. The serpentine pipe 10 extends the path of the coolant circulation to improve the cooling effect. The fixed seat 6 is fixedly connected to the right side of the machining center body 3. The top of the fixed seat 6 is fixedly connected to the right side of the machining center body 3. A connecting pipe 601 is fixedly connected to one side of the machining center body 3, with the end of the connecting pipe 601 away from the fixed base 6. Air inlets 8 are provided on both sides of the machining center body 3. A fan 9 is installed on the side of the machining center body 3 near the serpentine tube 10. The cooling of the coolant inside the serpentine tube 10 is accelerated by the cooperation of the air inlet 8 and the fan 9. Through the cooperation of the circulating pump 7, the air inlet 8, the fan 9 and other parts, the circulating pump 7 is started so that the cooling water inside the water collection tank 12 reaches the connecting hose 5 and the machining base 4 along the circulating pipe 11. During this process, the air inlet 8 and the fan 9 are used to cool the serpentine tube 10 to accelerate the re-cooling of the coolant. The shape of the serpentine tube 10 is used to extend the cooling time, thereby realizing the circulation of the coolant and reducing production costs.
[0026] The working principle of this practical application is as follows:
[0027] Refer to the instruction manual appendix Figure 1-5 When the machining center body 3 is working, the machining seat 4 sprays coolant to carry debris into the funnel seat 201 and eventually into the collection box 203. After the debris is filtered out by the filter hole 207, the remaining coolant enters the water collection tank 12. After the collection box 203 is full, the servo motor 14 is started to drive the threaded rod 13 to make the adjusting seat 204 slide along the inside of the funnel seat 201, thereby adjusting the position of the two sets of collection boxes 203. The height of the sliding rod 205 is adjusted by the cooperation of the adjusting groove 208 and the sliding groove 206, so that one set of collection boxes 203 rotates downward along the sliding groove 206 and the adjusting groove 208, while the other set maintains the original height and increases the tilt angle. Thus, the collection box 203 near the outside is adjusted to an angle that is conducive to tilting under the action of the sliding rod 205, and at the same time, the other set of collection boxes 203 reaches the bottom of the funnel seat 201 to continue to receive debris and coolant, thereby avoiding machine downtime and improving the waste cleaning and recycling efficiency of this structure.
[0028] While the machining center body 3 continues to work, the circulation pump 7 is started so that the cooling water inside the water collection tank 12 reaches the connecting hose 5 and the machining seat 4 along the circulation pipe 11. During this process, the air inlet 8 and the fan 9 are used to cool the serpentine tube 10 to accelerate the recooling of the coolant. The shape of the serpentine tube 10 is used to extend the cooling time, thereby realizing the circulation of the coolant to reduce production costs.
[0029] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A five-axis CNC machining center with a waste cleaning and recycling mechanism, comprising a machine base (1), characterized in that: The machine base (1) is equipped with a waste cleaning mechanism (2). The waste cleaning mechanism (2) includes a funnel seat (201) fixedly connected to the top of the machine base (1). The surface of the funnel seat (201) is provided with a funnel hole. The bottom end of the funnel seat (201) is fixedly connected with a sliding frame (202). The sliding frame (202) is provided with two sets of sliding grooves (206). Adjustment seats (204) are provided on both sides of the sliding frame (202). 4) The adjustment seat (204) is slidably connected to the bottom of the funnel seat (201). The interior of the adjustment seat (204) is provided with four sets of adjustment grooves (208). The interior of the sliding frame (202) is provided with two sets of collection boxes (203). The two sides of the collection box (203) are fixedly connected with two sets of sliding rods (205). The sliding rods (205) slide in the interior of the sliding groove (206) and the adjustment groove (208). The bottom of the collection box (203) is provided with several sets of filter holes (207).
2. A five-axis CNC machining center with a waste cleaning and recycling mechanism according to claim 1, characterized in that: A tilting plate is fixedly connected to the bottom outward side of the collection box (203). A water collection tank (12) is provided below the collection box (203) and the water collection tank (12) is fixedly connected to the inside of the base (1). Collection troughs are fixedly connected to both the front and rear sides of the water collection tank (12).
3. A five-axis CNC machining center with a waste cleaning and recycling mechanism according to claim 1, characterized in that: The top of the base (1) is fixedly connected to the machining center body (3), and the top of the machining center body (3) is equipped with a machining seat (4). The top of the machining center body (3) is fixedly connected to a connecting hose (5), and the end of the connecting hose (5) away from the machining center body (3) is fixedly connected to the top of the machining seat (4).
4. A five-axis CNC machining center with a waste cleaning and recycling mechanism according to claim 2, characterized in that: A circulation pipe (11) is fixedly connected to one side of the water collection tank (12), a serpentine pipe (10) is fixedly connected to the top end of the circulation pipe (11), a fixed seat (6) is fixedly connected to the top end of the serpentine pipe (10), and a circulation pump (7) is installed at the bottom end of the fixed seat (6).
5. A five-axis CNC machining center with a waste cleaning and recycling mechanism according to claim 4, characterized in that: The fixed base (6) is fixedly connected to the right side of the machining center body (3). A connecting pipe (601) is fixedly connected to the top of the fixed base (6), and the end of the connecting pipe (601) away from the fixed base (6) is fixedly connected to one side of the machining center body (3). Air inlets (8) are provided on both sides of the machining center body (3). A fan (9) is installed on the side of the machining center body (3) near the serpentine pipe (10).
6. A five-axis CNC machining center with a waste cleaning and recycling mechanism according to claim 1, characterized in that: A servo motor (14) is installed on one side of the sliding frame (202). A threaded rod (13) is fixedly connected to the output end of the servo motor (14). The threaded rod (13) is rotatably connected to the inner wall of the sliding frame (202). The threaded rod (13) is internally threaded to the adjusting seat (204).