Pull rope fusion cutting machine

By designing components such as a meter wheel, blade lifting mechanism, and automatic feeding brush, the draw rope cutting machine solves the problems of complex cutting dimensions and low efficiency in existing technologies, realizing automated cutting and precise control of draw ropes, and improving production efficiency and product accuracy.

CN223617781UActive Publication Date: 2025-12-02XIAMEN MINGYI AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202422982034.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-12-02
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

Existing draw rope melting and cutting machines are complicated and inefficient when adjusting the cutting size, cannot easily cut multiple sizes, and manual material handling is inefficient and costly.

Method used

A rope melting and cutting machine was designed, which includes a meter wheel, a blade lifting mechanism, an automatic feeding brush, an anti-rotation mechanism, and a rope cutting fixture. It achieves automated cutting and precise control. The length and parameters can be adjusted through the operation panel, and the material is pushed by the main shaft rotation motor and synchronous belt pulley, which automatically feeds the material and reduces manual intervention.

Benefits of technology

It enables automatic cutting of the rope, reduces labor costs, improves product accuracy and process efficiency, facilitates material loading and unloading, realizes automated construction, and reduces the need for manual supervision.

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Abstract

The utility model relates to the technical field of pull rope cutting, in particular to a pull rope fusion cutting machine which comprises a machine frame, and an operation panel is fixed on the surface of the machine frame. One side of the top end of the rack is rotationally connected with a feeding rotary disc, a blade lifting mechanism is fixed to the position, located on one side of the feeding rotary disc, of the surface of the rack through a support, and meter counting wheels are arranged on the positions, located on the left side and the right side of the blade lifting mechanism, of the surface of the rack. An automatic discharging brush is further movably arranged on the surface of the rack. According to the utility model, automatic cutting of the pull rope is realized, and the labor cost is reduced; the size of the pull rope is accurately controlled, and the product precision and the working procedure efficiency are improved; meanwhile, feeding and discharging are facilitated, and great convenience is brought to discharging in the next step; through automatic material receiving, the manual time is shortened; automatic construction can be achieved, and manual guarding is not needed.
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Description

Technical Field

[0001] This utility model relates to the field of draw rope cutting technology, specifically a draw rope melting and cutting machine. Background Technology

[0002] The draw rope cutting machine is used for cutting various rope products. It can accurately measure the length and cut automatically. The most primitive solution was to manually measure the required cutting length and adjust the cutting position of the machine, and then manually pick up the material.

[0003] Currently, the biggest drawbacks and shortcomings of the original solution are: adjusting the cutting size is complicated and it cannot easily cut products of various sizes; manual material handling is required during material cutting, which is inefficient and costly. Utility Model Content

[0004] The purpose of this invention is to provide a drawstring melting and cutting machine to solve the problems mentioned in the background art, such as complicated adjustment of cutting dimensions, low efficiency and high cost.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a rope cutting machine, including a frame, an operation panel fixed to the surface of the frame for controlling the entire machine; a feeding turntable rotatably connected to one side of the top of the frame for feeding rope; a blade lifting mechanism fixed to the surface of the frame and one side of the feeding turntable via a bracket, the blade lifting mechanism driving the blade to cut the rope; metering wheels on both sides of the frame and the blade lifting mechanism for measuring the length of the rope; and an automatic feeding brush movably mounted on the surface of the frame for discharging the rope after cutting.

[0006] Preferably, two sets of anti-rotation mechanisms are provided on one side of the feeding turntable. The two sets of anti-rotation mechanisms are located on the upper and lower sides of the center line of the feeding turntable, and both sets of anti-rotation mechanisms are rotatably connected to the surface of the frame.

[0007] Preferably, a rope cutting fixture is fixed to the frame surface directly below the blade lifting mechanism via a bracket. This rope cutting fixture works in conjunction with the blade lifting mechanism to cut the rope.

[0008] Preferably, a main shaft rotation motor is fixed inside the frame by a bracket, and a synchronous pulley is rotatably connected to the main shaft rotation motor inside the frame by a bracket. The synchronous pulley and the main shaft rotation motor are connected and driven by a synchronous belt. The output end of the main shaft rotation motor passes through the end of the synchronous pulley and is fixedly connected to one end of the corresponding metering wheel.

[0009] Preferably, the surface of the frame is fixed with a feeding cylinder by a bracket, and the output end of the feeding cylinder is fixedly connected to the surface of the automatic feeding brush by a push plate.

[0010] Preferably, an electrical control cabinet is also placed inside the frame, and the electrical control cabinet is electrically connected to the operation panel via wires; a three-color warning light is also installed at the top of the frame, and the three-color warning light is electrically connected to the operation panel.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: This rope cutting machine is equipped with a meter counting wheel, a blade lifting mechanism, an automatic feeding brush, an anti-rotation mechanism, a rope cutting fixture, and a feeding cylinder. During implementation, the operator places the rope on the feeding turntable, pulls the rope through the anti-rotation mechanism, the meter counting wheel, the rope cutting fixture, and the meter counting wheel on the driven rotating shaft, adjusts the required length and other parameters through the operation panel, turns on the main shaft rotation motor to drive the synchronous pulley to rotate simultaneously, pushes the material and calculates the length. When the rope reaches the required length, the telescopic cylinder of the blade lifting mechanism cuts the rope by lowering the blade. After the rope is cut, it continues to move forward through the feeding conveyor belt to the feeding position, and the feeding cylinder pushes the automatic feeding brush to push the rope into the feeding bucket. This invention enables automatic cutting of pull ropes, reducing labor costs; it also achieves precise control of pull rope dimensions, improving product accuracy and process efficiency; it facilitates loading and unloading, greatly simplifying the next step of material output; and it reduces manual labor time through automatic material collection; thus enabling automated construction without manual supervision. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the main appearance structure of this utility model;

[0013] Figure 2 This is a three-dimensional front view structural diagram of the present invention;

[0014] Figure 3 This is a three-dimensional rear view structural schematic diagram of the present invention.

[0015] In the diagram: 1. Frame; 101. Control panel; 2. Feeding turntable; 3. Meter wheel; 4. Blade lifting mechanism; 5. Automatic feeding brush; 6. Anti-rotation mechanism; 7. Rope cutting fixture; 8. Three-color warning light; 9. Feeding cylinder; 10. Electrical control cabinet; 11. Synchronous pulley; 12. Main shaft rotation motor. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. In addition, the terms "first", "second", "third", "upper", "lower", "left", "right", etc. are used for descriptive purposes only and should not be construed as indicating or implying relative importance. At the same time, in the description of the present utility model, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present utility model.

[0017] The structure of the draw rope melting and cutting machine provided by this utility model is as follows: Figure 1 as well as Figure 3 As shown, the machine includes a frame 1, on the surface of which an operation panel 101 is fixed. The operation panel 101 is used for the control of the entire machine. A main shaft rotation motor 12 is fixed inside the frame 1 by a bracket. A synchronous pulley 11 is rotatably connected to the main shaft rotation motor 12 inside the frame 1 by a bracket. The synchronous pulley 11 and the main shaft rotation motor 12 are connected and driven by a synchronous belt. The output end of the main shaft rotation motor 12 passes through the end of the synchronous pulley 11 and is fixedly connected to one end of the corresponding measuring wheel 3. An electrical control cabinet 10 is also placed inside the frame 1. The electrical control cabinet 10 is electrically connected to the operation panel 101 by wires.

[0018] During implementation, the worker places the pull rope on the feeding turntable 2, pulls the rope out and passes it through the anti-rotation mechanism 6, the meter wheel 3, the pull rope cutting fixture 7 and the meter wheel 3 on the driven rotating shaft, adjusts the required length and other parameters through the operation panel 101, turns on the main shaft rotation motor 12 to drive the synchronous pulley 11 to rotate simultaneously, and pushes the material and calculates the length.

[0019] Furthermore, such as Figure 1 as well as Figure 2As shown, a tri-color warning light 8 is also installed at the top of the frame 1, which is electrically connected to the operation panel 101; a feeding turntable 2 is rotatably connected to one side of the top of the frame 1, which is used for feeding the rope. Two sets of anti-rotation mechanisms 6 are provided on one side of the feeding turntable 2, which are located on the upper and lower sides of the center line of the feeding turntable 2, and both sets of anti-rotation mechanisms 6 are rotatably connected to the surface of the frame 1; a blade lifting mechanism 4 is fixed to the surface of the frame 1 and on one side of the feeding turntable 2 by a bracket. The blade lifting mechanism 4 drives the blade to cut the rope. A rope cutting fixture 7 is fixed to the surface of the frame 1 directly below the blade lifting mechanism 4 via a bracket. The rope cutting fixture 7 works with the blade lifting mechanism 4 to cut the rope. Metering wheels 3 are provided on the surface of the frame 1 and on both the left and right sides of the blade lifting mechanism 4. The metering wheels 3 are used to measure the length of the rope. An automatic feeding brush 5 is also movably installed on the surface of the frame 1. The automatic feeding brush 5 is used to feed the rope after it is cut. A feeding cylinder 9 is fixed to the surface of the frame 1 via a bracket, and the output end of the feeding cylinder 9 is fixedly connected to the surface of the automatic feeding brush 5 via a push plate.

[0020] During implementation, when the pull rope reaches the required length, the telescopic cylinder of the blade lifting mechanism 4 cuts the pull rope by lowering the blade. After the pull rope is cut, it will continue to move forward through the unloading conveyor belt to the unloading position, and the unloading cylinder 9 will push the automatic unloading brush 5 to push the pull rope into the unloading bucket.

[0021] Working principle: During use, the operator places the pull rope onto the feeding turntable 2, pulls the rope through the anti-rotation mechanism 6, the metering wheel 3, the pull rope cutting fixture 7, and the metering wheel 3 on the driven rotating shaft. The required length and other parameters are adjusted through the operation panel 101. The main shaft rotation motor 12 is turned on to drive the synchronous pulley 11 to rotate simultaneously, pushing the material and calculating the length. When the pull rope reaches the required length, the telescopic cylinder of the blade lifting mechanism 4 cuts the pull rope by lowering the blade. After the pull rope is cut, it continues to move forward through the unloading conveyor belt to the unloading position. The unloading cylinder 9 pushes the automatic unloading brush 5 to push the pull rope into the unloading bucket. The process is then completed, and the operation of the pull rope melting and cutting machine is finished.

[0022] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A draw rope melting and cutting machine, comprising a frame (1), characterized in that: An operation panel (101) is fixed on the surface of the frame (1), which is used for the control of the entire machine. A feeding turntable (2) is rotatably connected to one side of the top of the frame (1), which is used for feeding the rope. A blade lifting mechanism (4) is fixed on the surface of the frame (1) and on one side of the feeding turntable (2) by a bracket. The blade lifting mechanism (4) drives the blade to cut the rope. Meter counting wheels (3) are provided on the left and right sides of the frame (1) and on both sides of the blade lifting mechanism (4). The meter counting wheels (3) are used for measuring the length of the rope. An automatic feeding brush (5) is also movably provided on the surface of the frame (1). The automatic feeding brush (5) is used for feeding the rope after it is cut.

2. The draw rope melting and cutting machine according to claim 1, characterized in that: Two sets of anti-rotation mechanisms (6) are provided on one side of the feeding turntable (2). The two sets of anti-rotation mechanisms (6) are located on the upper and lower sides of the center line of the feeding turntable (2), and both sets of anti-rotation mechanisms (6) are rotatably connected to the surface of the frame (1).

3. The draw rope melting and cutting machine according to claim 1, characterized in that: The frame (1) directly below the blade lifting mechanism (4) has a rope cutting fixture (7) fixed to its surface by a bracket. The rope cutting fixture (7) works in conjunction with the blade lifting mechanism (4) to cut the rope.

4. The draw rope melting and cutting machine according to claim 1, characterized in that: The main shaft rotation motor (12) is fixed inside the frame (1) by a bracket. The synchronous pulley (11) is rotatably connected to the main shaft rotation motor (12) inside the frame (1) and on one side of the main shaft rotation motor (12) by a bracket. The synchronous pulley (11) and the main shaft rotation motor (12) are connected to each other by a synchronous belt. The output end of the main shaft rotation motor (12) passes through the end of the synchronous pulley (11) and is fixedly connected to one end of the corresponding meter wheel (3).

5. The draw rope melting and cutting machine according to claim 1, characterized in that: The surface of the frame (1) is fixed with a feeding cylinder (9) by a bracket, and the output end of the feeding cylinder (9) is fixedly connected to the surface of the automatic feeding brush (5) by a push plate.

6. The draw rope melting and cutting machine according to claim 1, characterized in that: The rack (1) also contains an electrical control cabinet (10), which is electrically connected to the operation panel (101) via wires; a three-color warning light (8) is also installed on the top of the rack (1), which is electrically connected to the operation panel (101).