Fabricated mold transverse reinforcing device
By using a combination design of tie rods and standard channel steel, the problems of high cost, low efficiency and insufficient adaptability of reinforcement devices in the production of prefabricated building components are solved, achieving the effects of reducing costs, improving efficiency and enhancing versatility.
Patent Information
- Application Number
- CN202423245036.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-27
AI Technical Summary
In the current production of prefabricated building components, traditional steel plate reinforcement methods and mechanical reinforcement devices suffer from high costs, low efficiency, inconvenient operation, and limited adaptability, which affect the reliability and economy of production.
Using tie rods and standard-sized transverse channel steel, combined with PVC pipes, the quick-assembly and disassembly design adapts to molds of different sizes and shapes, reducing material costs and simplifying the operation process.
It has achieved reduced material costs, improved production efficiency, enhanced versatility and stability, ensured component dimensional accuracy, simplified operation, and reduced production cycle.
Smart Images
Figure CN223617927U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mold lateral reinforcement devices, specifically to an assembly mold lateral reinforcement device. Background Technology
[0002] In the production of prefabricated building components, reinforcing precast molds is a crucial step in ensuring the dimensional accuracy and stability of the components. Currently, there are two main reinforcement technologies commonly used in the industry:
[0003] 1. Traditional steel plate reinforcement method: This method improves the strength and stability of the mold by increasing the thickness of the steel plate. However, this method has several problems: First, increasing the thickness of the steel plate significantly increases material costs; second, the heavy steel plate not only increases the difficulty of transportation and installation but also prolongs the production cycle; finally, excessively heavy molds place higher demands on production equipment and are inconvenient for workers to operate.
[0004] 2. Mechanical reinforcement devices: This technology uses bolts, nuts, and other mechanical components to secure the mold. While it addresses cost and operational issues to some extent, it still has limitations: First, the installation and disassembly of mechanical reinforcement devices are cumbersome, affecting production efficiency; second, during prolonged use, mechanical components may wear or loosen, reducing the reinforcement effect; finally, for components of different sizes and shapes, specific reinforcement devices need to be designed and manufactured, limiting its versatility.
[0005] The existing technologies mentioned above mainly suffer from high costs, low efficiency, inconvenient operation, and limited adaptability. These problems affect the reliability and economy of prefabricated building component production, thus necessitating an improved reinforcement device to address these issues. Utility Model Content
[0006] To overcome the shortcomings of the prior art, this utility model provides an assembled mold transverse reinforcement device. By using tie rods and standard-sized transverse channel steel, the need for customized reinforcement devices for different molds is reduced. Only PVC pipes of different lengths need to be replaced, which reduces material costs. The quick assembly and disassembly design simplifies the operation of workers in the mold reinforcement process, thereby significantly reducing the production cycle time. It can adapt to molds of different sizes and shapes and has high versatility.
[0007] Technical solution
[0008] A transverse reinforcement device for an assembled mold includes two first channel steels, with several second channel steels welded and fixed to the upper side of each first channel steel. Several first tie rods penetrating the first channel steels are arranged between the two first channel steels, and several second tie rods penetrating the second channel steels are arranged on the upper side of the first tie rods.
[0009] Furthermore, both the first and second tie rods are permeated by PVC sleeves located between the first channel steels or between the second channel steels.
[0010] Furthermore, a first nut is provided at both ends of the first tie rod.
[0011] Furthermore, a second nut is provided at both ends of the second tie rod.
[0012] Furthermore, the number of the first tie rod, the second tie rod, and the second channel steel are the same.
[0013] Furthermore, the first channel steel has an opening that allows the first tie rod to pass through.
[0014] Furthermore, the second channel steel has a slot that allows the second tie rod to be engaged.
[0015] Furthermore, the assembly mold has through holes for the first and second tie rods to pass through, and the through holes correspond to the positions of the openings and the slots.
[0016] Beneficial effects
[0017] Compared with the prior art, this utility model has the following advantages:
[0018] 1. Cost-effectiveness: By using tie rods and standard-sized transverse channel steel, the need for customized reinforcement devices for different molds is reduced; only the PVC pipes of different lengths need to be replaced, thus reducing material costs.
[0019] 2. Improved production efficiency: The quick assembly and disassembly design simplifies the worker's operation during the mold reinforcement process, thereby significantly reducing the production cycle time;
[0020] 3. Adaptability and versatility: It can adapt to molds of different sizes and shapes, and has high versatility, which allows the production line to be flexibly adjusted to meet the needs of different projects, increasing production flexibility;
[0021] 4. Improve component quality: The stable and reliable reinforcement method ensures the stability of the mold during the casting process, avoiding problems such as inaccurate component dimensions or non-standard shapes caused by mold deformation;
[0022] 5. Easy to operate: The simple and easy-to-use design reduces the burden on workers, lowers the error rate in production, and indirectly improves overall production efficiency. Attached Figure Description
[0023] Figure 1This is a schematic diagram of the structure of a transverse reinforcement device for an assembled mold according to the present invention;
[0024] Figure 2 This is a cross-sectional view of the present invention;
[0025] Figure 3 This is a three-dimensional drawing of the present invention.
[0026] Attached icon number
[0027] 1. First channel steel; 2. First tie rod; 3. First nut; 4. Second nut; 5. Second tie rod; 6. Slot; 7. Second channel steel; 8. PVC sleeve; 9. Hole. Detailed Implementation
[0028] To better illustrate the content of this utility model, the following description is provided in conjunction with the accompanying drawings and embodiments:
[0029] have Figures 1-3 As shown, this utility model discloses a transverse reinforcement device for an assembled mold, including two first channel steels 1, with several second channel steels 7 welded and fixed to the upper side of each first channel steel 1, and several first tie rods 2 penetrating the first channel steel 1 between the two first channel steels 1, and several second tie rods 5 penetrating the second channel steel 7 on the upper side of the first tie rods 2.
[0030] Furthermore, both the first tie rod 2 and the second tie rod 5 are permeated by PVC sleeves 8 located between the first channel steel 1 or between the second channel steel 7.
[0031] Furthermore, a first nut 3 is provided at both ends of the first tie rod 2.
[0032] Furthermore, a second nut 4 is provided at both ends of the second tie rod 5.
[0033] Furthermore, the number of the first tie rod 2, the second tie rod 5, and the second channel steel 7 are the same.
[0034] Furthermore, the first channel steel 1 has an opening 9 that allows the first tie rod 2 to pass through.
[0035] Furthermore, the second channel steel 7 has a slot 6 that allows the second tie rod 5 to be engaged.
[0036] Furthermore, the assembly mold has through holes for the first pair of tie rods 2 and the second pair of tie rods 5 to pass through, and the through holes correspond to the positions of the openings 9 and the slots 6.
[0037] Specifically, during use, align the perforations and openings 9 and slots 6 on the assembly mold, then insert the first pair of pull rods 2 into the perforations and openings 9 on one side in sequence, then put on the PVC sleeve 8, then pass the other end of the first pair of pull rods 2 through the perforations and openings 9 on the other side, and then screw the first nut 3 into both ends of the first pair of pull rods 2 and tighten it with an electric wrench. In this way, the pressure of the screw threads will press the assembly molds on both sides and the first channel steel 1 together, while making the two ends of the PVC sleeve 8 tightly adhere to the side of the assembly mold that is close to each other, thereby achieving limiting and ensuring that the mold is evenly compressed.
[0038] Then the second pair of tie rods 5 are passed through the slot 6 on one side, the perforation of the assembly mold on one side, the PVC sleeve 8, the perforation of the assembly mold on the other side, and the slot 6 on the other side in sequence, and then tightened by the second nut 4.
[0039] The assembly is now complete. The steel reinforcement cages and other components required for casting are selectively placed into the prefabricated mold during or after the assembly process, depending on their actual shape and structure, and then the casting is carried out.
[0040] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the technical solutions of this utility model have been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the various embodiments of this utility model.
Claims
1. A transverse reinforcement device for assembled molds, characterized in that: It includes two first channel steels (1), and several second channel steels (7) are welded and fixed on the upper side of each first channel steel (1). Several first tie rods (2) are arranged between the two first channel steels (1) and penetrate the first channel steel (1). Several second tie rods (5) are arranged on the upper side of the first tie rods (2) and penetrate the second channel steel (7).
2. The lateral reinforcement device for assembled molds according to claim 1, characterized in that: Both the first tie rod (2) and the second tie rod (5) are penetrated by PVC sleeves (8) located between the first channel steel (1) or between the second channel steel (7).
3. The lateral reinforcement device for assembled molds according to claim 2, characterized in that: Both ends of the first tie rod (2) are provided with a first nut (3).
4. The lateral reinforcement device for assembled molds according to claim 3, characterized in that: The second pair of tie rods (5) are provided with a second nut (4) at both ends.
5. The lateral reinforcement device for assembled molds according to claim 4, characterized in that: The number of the first pair of tie rods (2), the second pair of tie rods (5), and the second channel steel (7) are the same.
6. The lateral reinforcement device for assembled molds according to claim 5, characterized in that: The first channel steel (1) has an opening (9) that allows the first tie rod (2) to pass through.
7. The lateral reinforcement device for assembled molds according to claim 6, characterized in that: The second channel steel (7) has a slot (6) that allows the second tie rod (5) to be inserted.
8. The lateral reinforcement device for assembled molds according to claim 7, characterized in that: The assembly mold has through holes for the first pair of tie rods (2) and the second pair of tie rods (5) to pass through, and the through holes correspond to the positions of the opening (9) and the slot (6).