Adjustable twin-screw extrusion granulator

Abstract

The utility model discloses an adjustable twin-screw extrusion pelletizer which comprises a twin-screw pelletizer which comprises a base, a material mixing bin and a sealing plate, the dismounting and mounting assembly comprises a step groove, a step plate, a telescopic clamping block, a connecting plate, a first through hole, a first fixing plate and a first inserting rod, the step groove is formed in the lower portion of the end, close to the sealing plate, of the mixing bin, the step plate is clamped in the step groove, the connecting plate is fixed to the two sides of the lower end of the step plate, and the first through hole is formed in the connecting plate; the first fixing plates are fixed below two sides of one end of the mixing bin, the upper ends of the first inserting rods are fixed below the first fixing plates, and one ends of the telescopic clamping blocks are movably connected to the side edges of the first inserting rods. The adjustable twin-screw extrusion granulator provided by the utility model can clean residues at the outlet of the mixing bin in time, is time-saving and labor-saving, and is convenient to operate, safe and reliable.

Description

Technical Field

[0001] This utility model relates to the field of plastic processing and granulation technology, and in particular to an extrusion granulator. Background Technology

[0002] An adjustable twin-screw extruder granulator is a piece of equipment used in plastic processing. It is primarily used to produce granular products from plastic raw materials through processes such as heating, melting, mixing, and extrusion. Diverse production needs can be met by adjusting screw speed, heating temperature, and die changes.

[0003] During the extrusion process of a twin-screw granulator, the raw material moves towards the discharge port under pressure and friction. When the raw material is almost used up, some material remains at the discharge port and accumulates there. Therefore, it needs to be cleaned in time. However, the existing cleaning method requires the complete removal of the blades and the discharge port sealing plate, which is time-consuming and labor-intensive.

[0004] Therefore, it is worthwhile to further study how to provide more optimized and convenient twin-screw extruders for plastic processing to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide an adjustable twin-screw extruder granulator to solve the problem mentioned in the background art, where when the raw material is almost used up, some raw material remains at the discharge port and accumulates there, requiring timely cleaning. However, existing cleaning methods require the complete removal of the blades and discharge port sealing plate, which is time-consuming and labor-intensive.

[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0007] This utility model is an adjustable twin-screw extruder granulator, comprising:

[0008] A twin-screw granulator, comprising a base, a mixing hopper, and a sealing plate, wherein the mixing hopper is fixed at one end above the base, and the sealing plate is fixed at one end of the mixing hopper;

[0009] The disassembly and assembly assembly includes a stepped groove, a stepped plate, a telescopic locking block, a connecting plate, a first through hole, a first fixing plate, and a first insert rod. The stepped groove is located below the end of the mixing hopper near the sealing plate. The stepped plate is engaged in the stepped groove. The connecting plate is fixed on both sides of the lower end of the stepped plate. The first through hole is located on the connecting plate. The first fixing plate is fixed on both sides below the mixing hopper. The upper end of the first insert rod is fixed below the first fixing plate. One end of the telescopic locking block is movably connected to the side of the first insert rod.

[0010] Furthermore, the disassembly assembly also includes a sealing gasket, which is fixed to the step plate and has its upper end fitted into the step groove.

[0011] Furthermore, the first insertion rod is inserted into the first through hole, the telescopic locking block is movably connected within the first through hole, and is also movably connected to the side of the connecting plate.

[0012] Furthermore, the twin-screw granulator also includes a control cabinet, a feed hopper, a support frame, and a cutting power box. The control cabinet is fixed at the other end of the base away from the mixing hopper, the feed hopper is fixed at one end above the mixing hopper and communicates with the mixing hopper, the support frame is fixed on the side of the base, and the cutting power box is fixed at the upper end of the support frame.

[0013] Furthermore, it also includes a protective component, which includes a chute and a U-shaped baffle. The chute is fixed on both sides of the cutting power box, and one end of the U-shaped baffle is inserted into the chute.

[0014] Furthermore, the protective assembly also includes a second through hole, a second fixing plate, a third through hole, a second insert rod, and a spring. The second through hole is located in the middle of one end of the U-shaped baffle, the second fixing plate is fixed to one end of the cutting power box, the third through hole is located in the middle of the second fixing plate, and the second insert rod is inserted into the third through hole. Furthermore, the spring is sleeved on the second insert rod, with one end of the spring fixed to the second insert rod and the other end fixed to the second fixing plate.

[0015] Compared with existing technologies, the advantages of this utility model are:

[0016] I. This utility model, through its designed disassembly and assembly components, allows for simultaneous pressing of the telescopic locking block below the first fixed plate with both hands at the end of each granulation operation, and pulling down the connecting plate to disengage the telescopic locking block and the first insert rod from the first through hole, and the connecting plate and the step plate from the step groove. At this point, the raw material residue at the outlet of the mixing hopper can be cleaned. After cleaning, the step plate is installed back into the step groove following the steps described above. This design, with its quickly detachable step plate, facilitates timely cleaning of residue at the outlet of the mixing hopper, saving time and effort, and making operation convenient.

[0017] II. In this utility model, by setting up a protective component, when it is necessary to clean the raw material residue at the outlet of the mixing hopper, the second rod on the second fixed plate is pulled upward, so that the second rod moves upward along the third through hole. The lower end of the second rod moves out of the second through hole and pulls the U-shaped baffle along the slide groove, so that one end of the U-shaped baffle is attached to the sealing plate. At this time, the blade is located above the U-shaped baffle. This setting can shield the blade and prevent the blade from injuring the staff when cleaning the raw material residue at the outlet of the mixing hopper. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a first-view schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a second-view schematic diagram of the overall structure of this utility model;

[0021] Figure 3 This is a schematic diagram showing the step plate of this utility model when it is opened;

[0022] Figure 4 For the present utility model Figure 3 Enlarged view of point A in the middle;

[0023] Figure 5 This is a schematic diagram of the stepped plate structure of this utility model;

[0024] Figure 6 This is a schematic diagram of the protective component structure of this utility model;

[0025] Figure 7 This is a schematic diagram of the second fixing plate and the second insertion rod of this utility model.

[0026] The attached diagram lists the components represented by each number as follows:

[0027] 10. Base; 11. Control cabinet; 12. Mixing hopper; 13. Feed hopper; 14. Sealing plate; 15. Bracket; 16. Cutting power box; 20. Step groove; 21. Step plate; 22. Telescopic block; 23. Sealing gasket; 24. Connecting plate; 25. First through hole; 26. First fixing plate; 27. First insert rod; 30. Slide groove; 31. U-shaped baffle; 32. Second through hole; 33. Second fixing plate; 34. Third through hole; 35. Second insert rod; 36. Spring. Detailed Implementation

[0028] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0029] Please see Figure 1-5 As shown, this embodiment is an adjustable twin-screw extruder granulator, which includes:

[0030] The twin-screw granulator includes a base 10, a mixing hopper 12, and a sealing plate 14. The mixing hopper 12 is fixed at one end above the base 10, and the sealing plate 14 is fixed at one end of the mixing hopper 12.

[0031] The twin-screw granulator also includes a control cabinet 11, a feed hopper 13, a support 15, and a cutting power box 16. The control cabinet 11 is fixed at the other end of the base 10 away from the mixing chamber 12. The feed hopper 13 is fixed at one end above the mixing chamber 12 and is connected to the mixing chamber 12. The support 15 is fixed on the side of the base 10, and the cutting power box 16 is fixed at the upper end of the support 15.

[0032] The base 10 provides support, the control cabinet 11 is used to start and stop the equipment and set relevant working parameters, and the control cabinet 11 is equipped with a motor to control the rotation of the twin screws in the mixing bin 12. The mixing bin 12 is used to heat and stir the raw materials, and at the same time, it conveys the mixed raw materials to the sealing plate 14. The sealing plate 14 has holes for extruding materials. The bracket 15 provides support, and the cutting power box 16 is equipped with a motor to control the rotation of the cutting blades.

[0033] The disassembly and assembly assembly includes a stepped groove 20, a stepped plate 21, a telescopic latch 22, a connecting plate 24, a first through hole 25, a first fixing plate 26, and a first insert rod 27. The stepped groove 20 is located below the end of the mixing chamber 12 near the sealing plate 14. The stepped plate 21 is snapped into the stepped groove 20. The connecting plate 24 is fixed on both sides of the lower end of the stepped plate 21. The first through hole 25 is located on the connecting plate 24. The first fixing plate 26 is fixed on both sides below the end of the mixing chamber 12. The upper end of the first insert rod 27 is fixed below the first fixing plate 26. One end of the telescopic latch 22 is movably connected to the side of the first insert rod 27.

[0034] The assembly and disassembly assembly also includes a sealing gasket 23, which is fixed on the step plate 21 and its upper end fits into the step groove 20.

[0035] The first insertion rod 27 is inserted into the first through hole 25, and the telescopic block 22 is movably connected inside the first through hole 25 and movably connected to the side of the connecting plate 24.

[0036] The stepped groove 20 serves as a connection and facilitates the cleaning of internal residues. The stepped plate 21 serves as a seal, and the sealing gasket 23 facilitates the sealing of the stepped plate 21. The connecting plate 24 serves as a connection, the first fixing plate 26 serves as a support, the first through hole 25 and the first insert rod 27 serve as a connection, and the telescopic block 22 serves as a limit.

[0037] Taking the adjustable twin-screw extruder granulator provided in this embodiment as an example, the relevant working principle / process is illustrated below:

[0038] At the end of each granulation operation, press the telescopic block 22 below the first fixed plate 26 with both hands at the same time, and pull down the connecting plate 24 so that the telescopic block 22 and the first insert rod 27 are disengaged from the first through hole 25, and the connecting plate 24 and the step plate 21 are disengaged from the step groove 20. At this time, the raw material residue at the outlet of the mixing bin 12 can be cleaned. After cleaning, install the step plate 21 into the step groove 20 in reverse according to the above steps.

[0039] This step, through the quick-removable step plate 21, facilitates timely cleaning of residues at the outlet of the mixing hopper 12, saving time and effort and making the operation convenient.

[0040] Please see Figure 6-7 This embodiment, based on the above embodiments, further includes:

[0041] The protective component includes a slide 30 and a U-shaped baffle 31. The slide 30 is fixed on both sides of the cutting power box 16, and one end of the U-shaped baffle 31 is inserted into the slide 30.

[0042] The protective assembly also includes a second through hole 32, a second fixing plate 33, a third through hole 34, a second insert rod 35, and a spring 36. The second through hole 32 is opened in the middle of one end of the U-shaped baffle 31. The second fixing plate 33 is fixed to one end of the cutting power box 16. The third through hole 34 is opened in the middle of the second fixing plate 33. The second insert rod 35 is inserted into the third through hole 34. The spring 36 is sleeved on the second insert rod 35, and one end of the spring 36 is fixed to the second insert rod 35 and the other end is fixed to the second fixing plate 33.

[0043] The slide 30 provides support and limits the movement of the slide, the U-shaped baffle 31 provides a blocking function, the second through hole 32 provides a limiting function, the second fixed plate 33 provides support, the third through hole 34 facilitates the movement of the second insert rod 35, the second insert rod 35 provides a limiting function, and the spring 36 has a retraction function.

[0044] Taking the adjustable twin-screw extruder granulator provided in this embodiment as an example, the relevant working principle / process is further illustrated below:

[0045] When it is necessary to clean the raw material residue at the outlet of the mixing bin 12, pull the second rod 35 on the second fixed plate 33 upward, so that the second rod 35 moves upward along the third through hole 34, and the lower end of the second rod 35 moves out of the second through hole 32. Pull the U-shaped baffle 31 along the slide groove 30 so that one end of the U-shaped baffle 31 fits against the sealing plate 14. Release the second rod 35, the spring 36 retracts, and the second rod 35 returns to its original position. At this time, the cutter is located above the U-shaped baffle 31.

[0046] This step can shield the blades to prevent them from injuring workers when cleaning raw material residue at the outlet of mixing hopper 12.

[0047] The twin-screw granulator mentioned in the article can also be referred to as the twin-screw granulator body.

[0048] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0049] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An adjustable twin-screw extruder granulator, characterized in that, include: The twin-screw granulator includes a base (10), a mixing bin (12) and a sealing plate (14). The mixing bin (12) is fixed at one end above the base (10), and the sealing plate (14) is fixed at one end of the mixing bin (12). The disassembly and assembly assembly includes a stepped groove (20), a stepped plate (21), a telescopic locking block (22), a connecting plate (24), a first through hole (25), a first fixing plate (26), and a first insert rod (27). The stepped groove (20) is located below the end of the mixing bin (12) near the sealing plate (14). The stepped plate (21) is engaged in the stepped groove (20). The connecting plate (24) is fixed on both sides of the lower end of the stepped plate (21). The first through hole (25) is located on the connecting plate (24). The first fixing plate (26) is fixed on both sides below one end of the mixing bin (12). The upper end of the first insert rod (27) is fixed below the first fixing plate (26). One end of the telescopic locking block (22) is movably connected to the side of the first insert rod (27).

2. The adjustable twin-screw extruder granulator according to claim 1, characterized in that, The assembly and disassembly assembly also includes a sealing gasket (23), which is fixed on the step plate (21) and its upper end is attached to the step groove (20).

3. The adjustable twin-screw extruder granulator according to claim 1, characterized in that, The first insertion rod (27) is inserted into the first through hole (25), and the telescopic block (22) is movably connected in the first through hole (25) and movably connected to the side of the connecting plate (24).

4. The adjustable twin-screw extruder granulator according to claim 1, characterized in that, The twin-screw granulator also includes a control cabinet (11), a feed hopper (13), a support (15), and a cutting power box (16). The control cabinet (11) is fixed at the other end of the base (10) away from the mixing hopper (12). The feed hopper (13) is fixed at one end above the mixing hopper (12) and is connected to the mixing hopper (12). The support (15) is fixed on the side of the base (10), and the cutting power box (16) is fixed on the upper end of the support (15).

5. The adjustable twin-screw extruder granulator according to claim 4, characterized in that, It also includes a protective component, which includes a slide (30) and a U-shaped baffle (31). The slide (30) is fixed on both sides of the cutting power box (16), and one end of the U-shaped baffle (31) is inserted into the slide (30).

6. The adjustable twin-screw extruder granulator according to claim 5, characterized in that, The protective assembly also includes a second through hole (32), a second fixing plate (33), a third through hole (34), a second insert rod (35), and a spring (36). The second through hole (32) is opened in the middle of one end of the U-shaped baffle (31), the second fixing plate (33) is fixed to one end of the cutting power box (16), the third through hole (34) is opened in the middle of the second fixing plate (33), and the second insert rod (35) is inserted into the third through hole (34).

7. The adjustable twin-screw extruder granulator according to claim 6, characterized in that, The spring (36) is sleeved on the second insert rod (35), and one end of the spring (36) is fixed on the second insert rod (35), and the other end is fixed on the second fixing plate (33).

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