Functional master batch waste recycling equipment
By using rubber balls to strike the screen, the problem of screen clogging was solved, enabling efficient recycling of functional masterbatch waste, simplifying the operation process, and improving work efficiency.
Patent Information
- Application Number
- CN202423272040.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-30
AI Technical Summary
In existing functional masterbatch waste recycling equipment, the screen is prone to clogging, resulting in frequent and troublesome unclogging, low efficiency, and affecting normal operation.
The cleaning method involves using rubber balls to continuously tap the screen, generating vibration to remove impurities from the screen holes and prevent clogging.
This facilitates easy unblocking of the screen, avoids clogging, and ensures the normal operation and efficiency of functional masterbatch waste treatment.
Smart Images

Figure CN223618035U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of functional masterbatch waste technology, and in particular to a functional masterbatch waste recycling equipment. Background Technology
[0002] Functional masterbatch is a specific type of plastic additive that plays a role in enhancing and improving the properties of materials during plastic processing. Functional masterbatch is widely used in industries such as automotive, electronics, electrical, construction, and packaging. It can be used to manufacture various plastic parts, such as automotive interiors and electronic device housings. Functional masterbatch is generally produced by extrusion granulation using an extruder. The extruder first extrudes masterbatch strips, which are then cooled and dried before being granulated into plastic pellets by a pelletizer. Waste material is generated during the extrusion and pelletizing stages of the masterbatch strips. This waste material is usually collected, processed, and reused.
[0003] Most existing functional masterbatch waste recycling equipment processes the functional masterbatch by washing it with water and then screening it through a screen to separate impurities from the functional masterbatch. However, impurities may get stuck in the screen holes as they move through the screen, causing the screen to become clogged. This requires frequent unclogging by staff, which is troublesome, inefficient, and affects the normal operation of the work. Utility Model Content
[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a functional masterbatch waste recycling device.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A functional masterbatch waste recycling device includes a washing tank. A drive rod is installed inside the washing tank. Several stirring rods are fixedly connected to the outer wall of the drive rod. Two fixed plates are fixedly connected to the inner bottom wall of the washing tank. A first protective box is fixedly connected to the bottom of the two fixed plates. A second protective box is fitted onto the bottom of the first protective box. The drive rod is fixedly connected to the second protective box. A first bevel gear is fixedly connected to the inner top wall of the first protective box. The drive rod passes through the first protective box and the first bevel gear. Two second bevel gears are meshed with the first bevel gear. A fixed shaft passes through each of the two second bevel gears. A round rod is fixedly connected to each of the two fixed shafts on their opposite sides. The round rod passes through the second protective box and is rotatably connected to the second protective box. A sleeve is fixedly connected to the outer wall of the round rod. Three [unclear - possibly a type of agitator or similar device] are fixedly connected to the outer wall of the sleeve. A fixed rod is used, on which a rubber ball is fixedly connected. A first screen is set at the bottom of the second protective box. Due to the use of a technique where the rubber ball continuously strikes the first screen while stirring and cleaning, the rubber ball's impact on the first screen causes vibration, allowing impurities in the screen holes to be discharged more quickly. This effectively solves the problem mentioned in the background art that most existing functional masterbatch waste recycling equipment uses a screen to separate functional masterbatch from impurities. However, when impurities move through the screen holes, they may get stuck in the screen holes, causing screen blockage. This requires frequent unblocking by staff, which is troublesome, inefficient, and affects the normal operation of the work. This invention achieves the technical effect of simple operation, easy unblocking of the first screen, avoiding screen blockage, ensuring the normal operation of the functional masterbatch waste processing work, and ensuring work efficiency.
[0007] As a further embodiment of this utility model, a support plate is provided at the bottom of the first screen, the support plate is fixedly connected to the inner wall of the washing tank, and an arc-shaped plate is provided at the top of the first screen, the arc-shaped plate is fixedly connected to the inner wall of the washing tank.
[0008] As a further embodiment of this utility model, the cleaning box has an opening on one side, a sealing plate is installed at the opening, and a sealing gasket is fixedly connected to the inner wall of the sealing plate, the sealing gasket being adapted to the opening at the bottom of the cleaning box.
[0009] As a further embodiment of this utility model, a first discharge pipe is provided at the bottom of the cleaning tank, and a feed pipe is provided at the top of the cleaning tank.
[0010] As a further embodiment of this utility model, a motor is fixedly connected to the top of the cleaning tank, a drive rod is fixedly connected to the output end of the motor, a fixing frame is sleeved on the top end of the drive rod, and the fixing frame is fixedly connected to the inner wall of the cleaning tank.
[0011] As a further embodiment of this utility model, the bottom of the cleaning tank is fixedly connected to four support rods, the bottom of each of the four support rods is fixedly connected to the same base plate, and the top of the base plate is fixedly connected to a water tank.
[0012] As a further embodiment of this utility model, a second discharge pipe is provided at the bottom of the cleaning tank, and valves are provided on both the second discharge pipe and the first discharge pipe. A second screen is installed inside the water tank, and a water pump is fixedly connected to the top of the bottom plate. The water outlet of the water tank is connected to the input end of the water pump, and a water pipe is fixedly connected to the output end of the water pump. The water pipe passes through the top of the cleaning tank.
[0013] The beneficial effects of this utility model are as follows:
[0014] This invention addresses the problem of existing functional masterbatch waste recycling equipment using a technique that involves simultaneously stirring and cleaning while continuously striking the first screen. This vibration of the screen allows impurities to be discharged more quickly, effectively solving the problem that impurities may become stuck in the screen holes during screening, leading to blockages and requiring frequent unclogging, which is inefficient and hinders normal operation. The invention simplifies operation, facilitates unclogging of the first screen, prevents blockages, and ensures efficient processing of functional masterbatch waste. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural diagram of a functional masterbatch waste recycling device proposed in this utility model;
[0016] Figure 2 This is a partial cross-sectional structural diagram of a functional masterbatch waste recycling device proposed in this utility model;
[0017] Figure 3 This is a schematic diagram of the internal structure of the cleaning box of a functional masterbatch waste recycling equipment proposed in this utility model;
[0018] Figure 4 This is a schematic diagram of the unfolded structure of the sealing plate of a functional masterbatch waste recycling device proposed in this utility model;
[0019] Figure 5 This is a cross-sectional structural diagram of the first protective box of a functional masterbatch waste recycling device proposed in this utility model;
[0020] Figure 6This is a schematic diagram of the unfolded structure of the second bevel gear in a functional masterbatch waste recycling device proposed in this utility model.
[0021] In the diagram: 1. Cleaning tank; 2. Drive rod; 3. Stirring rod; 4. Fixing plate; 5. First protective box; 6. Second protective box; 7. First bevel gear; 8. Second bevel gear; 9. Fixing shaft; 10. Round rod; 11. Sleeve; 12. Fixing rod; 13. Rubber ball; 14. First screen; 15. Support plate; 16. Arc plate; 17. Sealing plate; 18. Sealing gasket; 19. First discharge pipe; 20. Feed pipe; 21. Motor; 22. Fixing frame; 23. Support rod; 24. Base plate; 25. Second discharge pipe; 26. Water tank; 27. Second screen; 28. Water pump; 29. Water pipe. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0023] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and implementing regulations.
[0024] Reference Figure 1 - Figure 6A functional masterbatch waste recycling device includes a washing tank 1. A drive rod 2 is installed inside the washing tank 1. Several stirring rods 3 are fixedly connected to the outer wall of the drive rod 2. Two fixing plates 4 are fixedly connected to the inner wall of the bottom end of the washing tank 1. A first protective box 5 is fixedly connected to the bottom of the two fixing plates 4. A second protective box 6 is fitted onto the bottom of the first protective box 5. The drive rod 2 is fixedly connected to the second protective box 6. A first bevel gear 7 is fixedly connected to the inner wall of the top of the first protective box 5. The drive rod 2 passes through the first protective box 5 and the first bevel gear 7. The first bevel gear 7 meshes with two second bevel gears 8. A fixed shaft 9 passes through each of the two second bevel gears 8. A round rod 10 is fixedly connected to each of the two fixed shafts 9 on their opposite sides. The round rod 10 passes through the second protective box 6 and is rotatably connected to the second protective box 6. A sleeve 11 is fixedly connected to the outer wall of the round rod 10. Three... A fixed rod 12 is fixedly connected to a rubber ball 13. A first screen 14 is set at the bottom of the second protective box 6. Due to the use of a technique of stirring and cleaning while the rubber ball continuously strikes the first screen, the rubber ball striking the first screen can cause the first screen to vibrate, allowing impurities in the screen holes to be discharged more quickly. This effectively solves the problem mentioned in the background art that most existing functional masterbatch waste recycling equipment uses a screen to screen functional masterbatch to separate impurities from functional masterbatch. However, when impurities move through the screen holes, they may get stuck in the screen holes, causing the screen to become clogged. This requires frequent unblocking by staff, which is troublesome, inefficient, and affects the normal operation of the work. This technology achieves the technical effect of simple operation, easy unblocking of the first screen, avoiding the first screen blockage, ensuring the normal operation of the functional masterbatch waste processing work, and ensuring work efficiency.
[0025] In this embodiment, a support plate 15 is provided at the bottom of the first screen 14, and the support plate 15 is fixedly connected to the inner wall of the washing tank 1. An arc plate 16 is provided at the top of the first screen 14, and the first screen 14 is positioned between the support plate 15 and the arc plate 16 to ensure the stability of the position of the first screen 14. The arc plate 16 is fixedly connected to the inner wall of the washing tank 1.
[0026] In this embodiment, the cleaning tank 1 has an opening on one side. A sealing plate 17 is installed at the opening of the cleaning tank 1. The sealing plate 17 is fixed to the cleaning tank 1 with screws. A sealing gasket 18 is fixedly connected to the inner wall of the sealing plate 17. The sealing plate 17 and the sealing gasket 18 seal the opening of the cleaning tank 1. When it is necessary to remove the first screen 14 for deep cleaning, the sealing plate 17 and the sealing gasket 18 can be removed and the first screen 14 can be pulled out. The sealing gasket 18 is adapted to the opening at the bottom of the cleaning tank 1.
[0027] In this embodiment, a first discharge pipe 19 is provided at the bottom of the cleaning tank 1. The first discharge pipe 19 is used to discharge the functional masterbatch that has been cleaned. A feed pipe 20 is provided at the top of the cleaning tank 1. The feed pipe 20 is used to inject the functional masterbatch that needs to be cleaned.
[0028] In this embodiment, a motor 21 is fixedly connected to the top of the cleaning tank 1, a drive rod 2 is fixedly connected to the output end of the motor 21, a fixing frame 22 is sleeved on the top end of the drive rod 2, and the fixing frame 22 is fixedly connected to the inner wall of the cleaning tank 1.
[0029] In this embodiment, four support rods 23 are fixedly connected to the bottom of the cleaning tank 1, and the bottom of each of the four support rods 23 is fixedly connected to the same base plate 24. A water tank 26 is fixedly connected to the top of the base plate 24.
[0030] In this embodiment, a second discharge pipe 25 is provided at the bottom of the cleaning tank 1. Valves are provided on both the second discharge pipe 25 and the first discharge pipe 19. A second screen 27 is installed inside the water tank 26. A water pump 28 is fixedly connected to the top of the bottom plate 24. The water outlet of the water tank 26 is connected to the input end of the water pump 28. A water pipe 29 is fixedly connected to the output end of the water pump 28. The water pipe 29 passes through the top of the cleaning tank 1.
[0031] Working principle: When using this device, the collected functional masterbatch waste is injected into the washing tank 1 through the feed pipe 20, water is injected into the water tank 26, an external power supply is connected, and the water pump 28 is started. The water pump 28 draws water out of the water tank 26 and injects it into the washing tank 1 through the water pipe 29. The opening and closing degree of the valve of the second discharge pipe 25 is adjusted so that the water can flow back into the water tank 26, be filtered by the second screen 27 and reused. At the same time, water is injected into the washing tank 1 through the water pipe 29 to rinse the functional masterbatch. Start The output of motor 21 drives drive rod 2 to rotate, which in turn drives stirring rod 3 to rotate, stirring and cleaning water and functional masterbatch, separating the functional masterbatch from impurities. Then, the mixture is sieved through first screen 14, and impurities are discharged through the sieve holes of first screen 14 and discharged into water tank 26 through second discharge pipe 25. After passing through second screen 27 for filtration, clean water flows into water tank 26 for reuse. When drive rod 2 rotates, it also drives second protective box 6 to rotate. The second protective box 6 will drive the round rod 10 to make a circular motion around the drive rod 2. The round rod 10 will drive the fixed shaft 9 to make a circular motion. The fixed shaft 9 will drive the second bevel gear 8 to move. The second bevel gear 8 will rotate while making a circular motion. The second bevel gear 8 will drive the fixed shaft 9 to rotate. The fixed shaft 9 will drive the round rod 10 to rotate. The round rod 10 will drive the sleeve 11 to rotate. The sleeve 11 will drive the fixed rod 12 to rotate. The fixed rod 12 will drive the rubber ball 13 to move and continuously strike the first screen 14, causing the first screen 14 to vibrate. This will allow impurities in the screen holes of the first screen 14 to be discharged more quickly, avoiding blockage of the first screen 14. After cleaning the recycled functional masterbatch waste, the functional masterbatch will be discharged through the first discharge pipe 19 for reuse.
[0032] For ease of description, spatial relative terms such as "above," "over," "on the upper surface of," "above," etc., are used herein to describe the spatial positional relationship of a device or feature as shown in the figures to other devices or features. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation beyond the orientation of the device as described in the figures. For example, if the device in the figures were inverted, a device described as "above" or "above" other devices or structures would subsequently be positioned as "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below." The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein will be interpreted accordingly.
[0033] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0034] The above description is merely a preferred embodiment of this utility model and is not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A functional masterbatch waste recycling device, comprising a washing tank (1), characterized in that, The cleaning tank (1) is equipped with a drive rod (2) inside. Several stirring rods (3) are fixedly connected to the outer wall of the drive rod (2). Two fixing plates (4) are fixedly connected to the inner wall of the bottom end of the cleaning tank (1). The bottom of the two fixing plates (4) is fixedly connected to the same first protective box (5). A second protective box (6) is fitted on the bottom of the first protective box (5). The second protective box (6) is fixedly connected to the drive rod (2). A first bevel gear (7) is fixedly connected to the inner wall of the top of the first protective box (5). The drive rod (2) passes through the first protective box (5) and the first bevel gear (7). The wheel (7) is meshed with two second bevel gears (8). Each of the two second bevel gears (8) is provided with a fixed shaft (9). The two fixed shafts (9) are fixedly connected to a round rod (10) on the side away from each other. The round rod (10) passes through the second protective box (6) and is rotatably connected to the second protective box (6). A sleeve (11) is fixedly connected to the outer wall of the round rod (10). Three fixed rods (12) are fixedly connected to the outer wall of the sleeve (11). A rubber ball (13) is fixedly connected to the fixed rod (12). A first screen (14) is provided at the bottom of the second protective box (6).
2. The functional masterbatch waste recycling equipment according to claim 1, characterized in that, The bottom of the first screen (14) is provided with a support plate (15), which is fixedly connected to the inner wall of the cleaning tank (1). The top of the first screen (14) is provided with an arc plate (16), which is fixedly connected to the inner wall of the cleaning tank (1).
3. The functional masterbatch waste recycling equipment according to claim 2, characterized in that, The cleaning box (1) has an opening on one side. A sealing plate (17) is installed at the opening of the cleaning box (1). A sealing gasket (18) is fixedly connected to the inner wall of the sealing plate (17). The sealing gasket (18) is adapted to the opening at the bottom of the cleaning box (1).
4. The functional masterbatch waste recycling equipment according to claim 3, characterized in that, The bottom of the cleaning tank (1) is provided with a first discharge pipe (19), and the top of the cleaning tank (1) is provided with a feed pipe (20).
5. The functional masterbatch waste recycling equipment according to claim 4, characterized in that, A motor (21) is fixedly connected to the top of the cleaning tank (1). The output end of the motor (21) is fixedly connected to a drive rod (2). A fixing frame (22) is sleeved on the top of the drive rod (2). The fixing frame (22) is fixedly connected to the inner wall of the cleaning tank (1).
6. The functional masterbatch waste recycling equipment according to claim 5, characterized in that, The bottom of the cleaning tank (1) is fixedly connected to four support rods (23), and the bottom of each of the four support rods (23) is fixedly connected to the same base plate (24). The top of the base plate (24) is fixedly connected to a water tank (26).
7. The functional masterbatch waste recycling equipment according to claim 6, characterized in that, The bottom of the cleaning tank (1) is provided with a second discharge pipe (25), and valves are provided on both the second discharge pipe (25) and the first discharge pipe (19). The inside of the water tank (26) is equipped with a second screen (27). The top of the bottom plate (24) is fixedly connected to a water pump (28). The outlet of the water tank (26) is connected to the input end of the water pump (28). The output end of the water pump (28) is fixedly connected to a water pipe (29). The water pipe (29) passes through the top of the cleaning tank (1).